Anti-pilling treatment device for processing automotive trim warp knitted fabric

By designing a scraping and dust collection mechanism in the warp knitted fabric processing device for automobile interiors, the problems of fabric pilling and fiber scattering are solved, efficient scraping and purification effects are achieved, and the quality of fabrics and air is improved.

CN223422041UActive Publication Date: 2025-10-10ZHEJIANG SHENGDANU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423073449.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-10
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

During the fabric weaving process, fibers are prone to pilling, which affects the practicality and aesthetics of the fabric. At the same time, the fibers scatter and accumulate during the scraping process, affecting the health of operators.

Method used

An anti-pilling treatment device for warp-knitted fabrics for automobile interiors is designed. The device comprises a scraping mechanism and a dust suction mechanism. The scraping mechanism scrapes fibers through the top plane of a positioning roller, and the dust suction mechanism sucks the scraped fibers.

Benefits of technology

Effectively scrape off fibers on the surface of fabrics, improve fabric quality, purify air quality, and ensure a safe production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-pilling processing device for automobile interior warp knitting fabric processing, which comprises a base plate, two transmission mechanisms are symmetrically arranged on two sides of the top of the base plate, each transmission mechanism comprises two supporting side rods, a transmission roller is rotatably arranged between the top ends of the two supporting side rods, a positioning mechanism is arranged between the two transmission mechanisms, and the positioning mechanism is arranged between the two transmission mechanisms. The positioning mechanism comprises two supporting side rods, a positioning roller is fixedly connected between the tops of the two supporting side rods, the top of the positioning roller is a plane, a scraping mechanism is arranged at the top of the conveying mechanism on one side and is obliquely arranged relative to the plane of the top of the positioning roller, and a dust collection mechanism is arranged at the top of the conveying mechanism on the other side. The bottom of the end, facing the positioning roller, of the dust collection mechanism is attached to the top plane of the positioning roller. The device is simple in structure, can quickly and efficiently scrape off fibers on the surface of the warp-knitted fabric, and can perform dust collection on the scraped-off fibers.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing equipment, in particular to an anti-pilling treatment device for processing warp-knitted fabrics for automobile interior decoration. Background Art

[0002] Since car seats are inconvenient to wash, people choose to put protective covers on the car seat covers. The seat protective covers are made of warp knitted fabrics. Sitting on the seats for a long time makes the surface of the fabric easy to pilling, affecting the beauty of the car interior. At the same time, due to pilling on the surface of the interior, the fabric is easily worn out, so the warp knitted fabric needs to be treated with anti-pilling.

[0003] During the weaving process, when the warp knitted fabric's woven fibers are too long, the fibers floating on the fabric surface are prone to pilling, reducing the fabric's practicality and aesthetics. Therefore, an anti-pilling device is needed to scrape off excess fibers from the fabric surface during fabric processing. However, during the scraping process, the fibers tend to accumulate on the fabric surface and even float in the air, affecting the operator's respiratory health. To address this problem, the present invention proposes an anti-pilling treatment device for processing automotive interior warp knitted fabrics. Utility Model Content

[0004] The present invention aims to solve, at least to a certain extent, one of the technical problems in the related art. To this end, one object of the present invention is to provide an anti-pilling treatment device for automotive interior warp knitted fabrics that has a simple structure, can quickly and efficiently scrape fibers from the surface of the warp knitted fabric, and can collect the scraped fibers by suction.

[0005] The technical solution is as follows:

[0006] An anti-pilling treatment device for processing warp-knitted fabrics for automobile interiors comprises a base plate, two transmission mechanisms are symmetrically provided on both sides of the top of the base plate, the transmission mechanism comprises two supporting side rods, a transmission roller is rotatably installed between the top ends of the two supporting side rods, a positioning mechanism is provided between the two transmission mechanisms, the positioning mechanism comprises two supporting side rods, a positioning roller is fixedly connected between the top ends of the two supporting side rods, the top of the positioning roller is flat, a scraping mechanism is provided on the top of one transmission mechanism, the scraping mechanism is arranged at an angle to the top plane of the positioning roller, and a dust suction mechanism is provided on the top of the other transmission mechanism, the dust suction mechanism is arranged to fit the bottom of one end of the positioning roller and the top plane of the positioning roller.

[0007] Furthermore, two extension rods b are fixed on the tops of the two supporting side rods in one side transmission mechanism, and the tops of the two extension rods b extend vertically toward one side of the positioning roller. The scraping mechanism is detachably connected between the tops of the two extension rods b.

[0008] Furthermore, the scraping mechanism includes a scraping blade, and limiting blocks b are fixed at both ends of the scraping blade. Matching limiting grooves b are provided on the opposite sides of the top ends of the two extension rods b corresponding to the limiting blocks b. The top of the limiting groove b is open, and a screw hole is provided on the other side of the two extension rods b corresponding to the limiting groove b, and a fixing nut is threadedly connected in the screw hole.

[0009] Furthermore, two extension rods a are fixedly extended upward from the tops of the two supporting side rods in the transmission mechanism on the other side, and the dust collection mechanism is detachably connected between the tops of the two extension rods a.

[0010] Furthermore, the dust suction mechanism includes a dust suction chamber, which is hollow, and is provided with a dust suction port at one end of the dust suction chamber facing the scraping mechanism. A through port is provided on the top of the dust suction chamber, and the dust suction chamber is connected to an external vacuum cleaner through the through port for dust suction. Limiting blocks a are fixed on both sides of the end of the dust suction chamber away from the dust suction port, and matching limiting grooves a are provided on the opposite sides of the top ends of the two extension rods a corresponding to the limiting blocks a, and the top of the limiting grooves a is open.

[0011] Beneficial effects of the utility model:

[0012] 1. By cutting the top of the positioning roller into a plane and making the scraping mechanism scrape off excess fibers on the plane of the top of the positioning roller, the scraping effect can be higher and better, effectively improving the practicality of the utility model.

[0013] 2. A dust suction mechanism is arranged on the other side of the top plane of the positioning roller by the corresponding scraping mechanism, and the dust suction port of the dust suction mechanism is fitted with the plane of the top of the corresponding positioning roller, so that the dust suction mechanism can efficiently collect the scraped fibers, which not only purifies the surface of the fabric, but also purifies the air quality, effectively improving the practicality of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a structural diagram of the present utility model.

[0016] Figure 2 This is a schematic diagram of the structure of the dust collection mechanism and the device body after being separated in the present utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the scraping mechanism and the device body after being separated in the present invention.

[0018] Figure 4 for Figure 3A is a schematic diagram of the enlarged structure.

[0019] Figure 5 It is a structural diagram of the dust collection mechanism in the utility model.

[0020] In the figure: 1. Base plate; 2. Transmission roller; 3. Positioning roller; 4. Scraping mechanism; 5. Dust suction mechanism; 6. Fixing nut; 101. Support side rod; 102. Extension rod a; 103. Extension rod b; 401. Limit block b; 501. Through port; 502. Limit block a; 503. Dust suction port; 1021. Limit slot a; 1031. Limit slot b; 1032. Screw hole. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0023] See also Figures 1 to 5 As shown, an anti-pilling treatment device for processing warp-knitted fabrics for automobile interiors includes a base 1. Two transmission mechanisms are symmetrically provided on both sides of the top of the base plate 1. The transmission mechanism includes two supporting side rods 101. A transmission roller 2 is rotatably installed between the top ends of the two supporting side rods 101.

[0024] like Figure 3 and Figure 4 , two extension rods b103 are fixed on the tops of the two supporting side rods 101 in the transmission mechanism on one side, and the tops of the two extension rods b103 extend vertically toward one side of the positioning roller 3. The scraping mechanism 4 is detachably connected between the tops of the two extension rods b103. The scraping mechanism 4 includes a scraping blade, and both ends of the scraping blade are fixed with limiting blocks b401. Matching limiting grooves b1031 are provided on the opposite sides of the tops of the two extension rods b103 corresponding to the limiting blocks b401. The top of the limiting groove b1031 is open, and a screw hole 1032 is provided on the other side of the two extension rods b103 corresponding to the limiting groove b1031. A fixing nut 6 is threadedly connected in the screw hole 1032;

[0025] like Figure 1 、 Figure 2 and Figure 5, two extension rods a 102 are fixed on the top of the two supporting side rods 101 in the transmission mechanism on the other side, and the dust suction mechanism 5 is detachably connected between the tops of the two extension rods a 102. The dust suction mechanism 5 includes a dust suction chamber, which is hollow. A dust suction port 503 is provided at one end of the dust suction chamber facing the scraping mechanism 4, and a through-port 501 is provided at the top of the dust suction chamber. The dust suction chamber is connected to an external vacuum cleaner through the through-port 501 for dust suction. Limiting blocks a 502 are fixed on both sides of the end of the dust suction chamber away from the dust suction port 503, and matching limiting grooves a 1021 are provided on the opposite sides of the tops of the two extension rods a 102 corresponding to the limiting blocks a 502, and the top of the limiting groove a 1021 is open.

[0026] According to the above scheme, the utility model respectively arranges a scraping mechanism 4 and a dust collection mechanism 5 on the top of the two transmission mechanisms on both sides, and arranges the scraping mechanism 4 and the dust collection mechanism 5 relatively to each other, so that the dust collection mechanism 5 can efficiently collect the excess fibers scraped off by the scraping mechanism 4, which not only purifies the surface of the fabric and improves the quality of the fabric, but also purifies the air quality and ensures the environmental safety of the production space.

[0027] like Figure 1 and Figure 2 A positioning mechanism is provided between the two transmission mechanisms, and the positioning mechanism includes two supporting side rods 101. A positioning roller 3 is fixedly connected between the tops of the two supporting side rods 101, and the top of the positioning roller 3 is flat. A scraping mechanism 4 is provided on the top of one side of the transmission mechanism, and the scraping mechanism 4 is arranged at an angle to the top plane of the positioning roller 3. A dust suction mechanism 5 is provided on the top of the other side of the transmission mechanism, and the dust suction mechanism 5 is arranged to fit the bottom of one end of the positioning roller 3 with the top plane of the positioning roller 3.

[0028] According to the above scheme, the utility model cuts the top of the positioning roller 3 into a plane, so that the scraping mechanism 4 and the dust suction mechanism 5 perform scraping and dust suction operations corresponding to the plane of the top of the positioning roller 3. The top of the positioning roller 3 on the horizontal plane can make the scraping blade in the scraping mechanism 4 exert more evenly, the scraping efficiency is higher and the effect is better, and it is also easier for the dust suction port 503 in the dust suction mechanism 5 to fit to the surface of the fabric for dust suction.

[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An anti-pilling treatment device for processing warp-knitted fabrics for automobile interiors, characterized by: The cam is provided with a plurality of support rods, and a plurality of support rods are provided between the top of the cam, and a plurality of support rods are provided between the top of the cam, and a plurality of support rods are provided between the top of the cam, and a plurality of support rollers are provided between the top of the cam, and a plurality of support rollers are provided between the top of the cam.

2. The anti-pilling treatment device for automobile interior warp knitted fabric processing according to claim 1, characterized in that: Two extension rods b are fixed on the tops of the two supporting side rods in one side transmission mechanism, and the tops of the two extension rods b extend vertically toward one side of the positioning roller. The scraping mechanism is detachably connected between the tops of the two extension rods b.

3. The anti-pilling treatment device for automobile interior warp knitted fabric processing according to claim 2, characterized in that: The scraping mechanism includes a scraping blade, and limiting blocks b are fixed at both ends of the scraping blade. Matching limiting grooves b are provided on the opposite sides of the top ends of the two extension rods b corresponding to the limiting blocks b. The top of the limiting groove b is open, and a screw hole is provided on the other side of the two extension rods b corresponding to the limiting groove b, and a fixing nut is threadedly connected in the screw hole.

4. The anti-pilling treatment device for automobile interior warp knitted fabric processing according to claim 1, characterized in that: Two extension rods a are fixed on the tops of the two supporting side rods in the transmission mechanism on the other side, and the dust collection mechanism is detachably connected between the tops of the two extension rods a.

5. The anti-pilling treatment device for automobile interior warp knitted fabric processing according to claim 4, characterized in that: The dust suction mechanism includes a dust suction chamber, which is hollow. A dust suction port is provided at one end of the dust suction chamber facing the scraping mechanism. A through port is provided on the top of the dust suction chamber. The dust suction chamber is connected to an external vacuum cleaner through the through port for dust suction. Limiting blocks a are fixed on both sides of one end of the dust suction chamber away from the dust suction port. Matching limiting grooves a are provided on the opposite sides of the top ends of the two extension rods a corresponding to the limiting blocks a, and the top of the limiting grooves a is open.