Wire head traction device for conductive wire processing
By designing a wire head traction device for conductive wire processing with a counting wheel, a tensioning wheel and an anti-backward drive mechanism, the problems of large manual traction labor and inconsistent winding length are solved, automatic straightening and length control are achieved, and the processing efficiency and sales convenience of the conductive wire are improved.
Patent Information
- Application Number
- CN202422792228.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-15
AI Technical Summary
In the existing conductive yarn processing process, manual pulling is labor-intensive and it is impossible to ensure that the length of each reel is within a small range, which affects subsequent packaging and sales.
A wire head traction device is designed, which includes a counting wheel, a tensioning wheel, a traction take-up reel, an anti-backward drive mechanism, a tensioning mechanism and an extrusion wheel. The motor drives the turbine worm rod to self-lock to ensure that the traction take-up reel does not rotate reversely. The spring tensions the conductive wire, the counting wheel reads the length, and the extrusion wheel increases the friction to ensure that the conductive wire is straight and the length is controlled.
Automatic traction and reeling are realized to ensure that the conductive wire is in a straight state, with accurate counting and consistent length, which is convenient for subsequent packaging and sales.
Smart Images

Figure CN223422116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductive wire processing, in particular to a wire head pulling device for conductive wire processing. Background Art
[0002] During the coating process of the conductive wire, the conductive wire needs to be pulled to ensure that the conductive wire is in a taut state during the processing. In the existing technology, the pulling is generally performed by manually pulling the wire head, which not only increases the labor workload of the workers, but also is not conducive to winding.
[0003] According to a Chinese patent document with publication number CN212712113U, a filament head pulling device for processing white conductive filaments is disclosed. By starting a rotary motor, the winding roller rotates, thereby pulling the white conductive filament to the right, saving manual labor. In combination with the use of a clamping device, the white conductive filament is kept taut during processing, facilitating processing. However, the above device is unable to measure the length of the wound conductive filament during use, and cannot ensure that the length of the wound conductive filament after each coating is within a small range, which is not conducive to the subsequent packaging and sales of the conductive filament. To this end, a filament head pulling device for processing conductive filaments is proposed. Utility Model Content
[0004] The purpose of the present utility model is to provide a wire head pulling device for conductive wire processing, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire head traction device for conductive wire processing, comprising a base, a counting wheel, a tensioning wheel and a traction take-up disk are sequentially arranged above the base, the outer surface of the counting wheel is provided with a receiving groove of an annular structure acting on the conductive wire, the two ends of the counting wheel are respectively rotatably connected to the first vertical plate, the first vertical plate is fixedly connected to the base, a tachometer acting on the counting wheel is provided on the side wall of the first vertical plate, the two ends of the tensioning wheel are respectively provided with a second vertical plate, the second vertical plate is fixedly connected to the base, a tensioning mechanism is provided between the second vertical plate and the tensioning wheel, the two ends of the traction take-up disk are respectively rotatably connected to the third vertical plate, the third vertical plate is fixedly connected to the base, and the third vertical plate is provided with an anti-backward drive mechanism acting on the traction take-up disk.
[0006] As a further preferred embodiment of the present technical solution, the tensioning mechanism is composed of a slider and a spring, and the two ends of the tensioning wheel are rotatably connected to the sliders, and the two sliders are slidably installed in the slide grooves opened on the two second vertical plates, and a spring is fixedly connected between the inner top wall of the slide groove and the slider.
[0007] As a further preferred embodiment of the present technical solution, the anti-backward driving mechanism consists of a turbine, a worm gear, a fixed plate and a motor. The turbine is rotatably connected to the side wall of the third vertical plate, the turbine is fixedly connected to the traction take-up drum, a worm gear engaged with the turbine is provided below the turbine, both ends of the worm gear are rotatably connected to fixed plates respectively, the fixed plate is fixedly connected to the third vertical plate, a motor is fixedly connected to the side wall of the fixed plate, and the output shaft of the motor is fixedly connected to the worm gear.
[0008] As a further preferred embodiment of the present technical solution, an extrusion wheel is provided above the counting wheel, the extrusion wheel and the receiving slot are adapted to each other, and a lifting mechanism acting on the extrusion wheel is provided on the first vertical plate.
[0009] As a further preferred embodiment of the present technical solution, the lifting mechanism consists of a U-shaped plate, a connecting plate, an adjusting screw and a guide rod. The U-shaped plate is located above the extrusion wheel, and the two ends of the extrusion wheel are rotatably connected between the two parallel plates of the U-shaped plate. The two ends of the U-shaped plate are fixedly connected to the connecting plates, and a guide rod is slidably inserted on one of the connecting plates. The bottom of the guide rod is fixedly connected to the upper end of a first vertical plate, and an adjusting screw is inserted on the other connecting plate. The adjusting screw and the connecting plate are connected by threaded fitting, and the bottom of the adjusting screw is rotatably connected to the upper end of the other first vertical plate.
[0010] As a further preferred embodiment of the present technical solution, a handle is fixedly connected to the upper end of the adjusting screw, and the outer surface of the handle is frosted.
[0011] As a further preferred embodiment of the present technical solution, a plurality of fixing holes are respectively provided on both sides of the upper end of the base.
[0012] The utility model provides a wire head pulling device for conductive wire processing, which has the following beneficial effects:
[0013] The utility model can ensure that the traction take-up drum will not rotate in the opposite direction during use by the anti-backward driving mechanism provided, and the conductive wire can be kept in a straight state by the tensioning mechanism and the tensioning wheel provided, and the winding length of the conductive wire can be read by the counting wheel and the tachometer provided, so as to ensure that the length of the conductive wire wound each time is within a smaller area, which is convenient for the subsequent packaging and sale of the conductive wire, and the conductive wire in the storage groove can be squeezed by the squeezing wheel and the lifting mechanism provided, thereby increasing the friction between the conductive wire and the counting wheel, and ensuring that there is no relative sliding between the conductive wire and the counting wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic structural diagram of the counting wheel in the present utility model;
[0016] Figure 3 This is a schematic structural diagram of the tensioning pulley in the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the traction take-up reel in the utility model;
[0018] In the figure: 1. fixed plate; 2. traction take-up drum; 3. tensioning wheel; 4. counting wheel; 5. motor; 6. first vertical plate; 7. tachometer; 8. extrusion wheel; 9. U-shaped plate; 10. connecting plate; 11. adjusting screw; 12. guide rod; 13. storage groove; 14. second vertical plate; 15. slider; 16. slide groove; 17. spring; 18. third vertical plate; 19. turbine; 20. vortex rod; 21. fixed plate. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0020] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, a wire head traction device for conductive wire processing includes a base 1, and a counting wheel 4, a tensioning wheel 3 and a traction take-up drum 2 are sequentially arranged above the base 1. The outer surface of the counting wheel 4 is provided with a receiving groove 13 of an annular structure acting on the conductive wire, and the two ends of the counting wheel 4 are rotatably connected to the first vertical plate 6 respectively, and the first vertical plate 6 is fixedly connected to the base 1. A tachometer 7 acting on the counting wheel 4 is provided on the side wall of the first vertical plate 6, and the two ends of the tensioning wheel 3 are respectively provided with a second vertical plate 14, and the second vertical plate 14 is fixedly connected to the base 1. A tensioning mechanism is provided between the second vertical plate 14 and the tensioning wheel 3, and the two ends of the traction take-up drum 2 are rotatably connected to the third vertical plate 18 respectively, and the third vertical plate 18 is fixedly connected to the base 1, and an anti-backward driving mechanism acting on the traction take-up drum 2 is provided on the third vertical plate 18.
[0021] Among them, the tensioning mechanism consists of a slider 15 and a spring 17. The two ends of the tensioning wheel 3 are rotatably connected with the slider 15. The two sliders 15 are slidably installed in the slide grooves 16 opened on the two second vertical plates 14. The spring 17 is fixedly connected between the inner top wall of the slide groove 16 and the slider 15.
[0022] When the traction take-up drum 2 is pulling and winding the conductive wire, the conductive wire will generate an upward pulling force on the tensioning wheel 3, thereby slightly compressing the spring 17. The force of the spring 17 to restore the deformation will keep the conductive wire in a straight state.
[0023] Among them, the anti-backward driving mechanism consists of a turbine 19, a worm rod 20, a fixed plate 21 and a motor 5. The turbine 19 is rotatably connected to the side wall of the third vertical plate 18. The turbine 19 is fixedly connected to the traction take-up drum 2. A worm rod 20 engaged with it is provided below the turbine 19. The two ends of the worm rod 20 are rotatably connected to the fixed plates 21 respectively. The fixed plate 21 is fixedly connected to the third vertical plate 18. The motor 5 is fixedly connected to the side wall of the fixed plate 21, and the output shaft of the motor 5 is fixedly connected to the worm rod 20.
[0024] During use, the starting motor 5 drives the worm rod 20 to rotate, thereby driving the turbine 19 to rotate, and then driving the traction take-up drum 2 to rotate. Since the turbine 19 and the worm rod 20 are self-locking, that is, the turbine 19 cannot drive the worm rod 20 to rotate, thereby ensuring that the traction take-up drum 2 will not rotate in the opposite direction.
[0025] Among them, an extrusion wheel 8 is provided above the counting wheel 4 , and the extrusion wheel 8 is adapted to the receiving groove 13 . A lifting mechanism acting on the extrusion wheel 8 is provided on the first vertical plate 6 .
[0026] Among them, the lifting mechanism consists of a U-shaped plate 9, a connecting plate 10, an adjusting screw 11 and a guide rod 12. The U-shaped plate 9 is located above the extrusion wheel 8, and the two ends of the extrusion wheel 8 are rotatably connected between the two parallel plates of the U-shaped plate 9. The two ends of the U-shaped plate 9 are fixedly connected with the connecting plates 10. A guide rod 12 is slidably inserted on one connecting plate 10, and the bottom of the guide rod 12 is fixedly connected to the upper end of a first vertical plate 6. An adjusting screw 11 is inserted on the other connecting plate 10. The adjusting screw 11 and the connecting plate 10 are connected by threaded fitting, and the bottom of the adjusting screw 11 is rotatably connected to the upper end of the other first vertical plate 6.
[0027] During use, the adjusting screw 11 is rotated, and with the cooperation of the guide rod 12, the U-shaped plate 9 will move up and down along the axial direction of the adjusting screw 11, thereby adjusting the height of the extrusion wheel 8 and controlling the extrusion wheel 8 to move downward, thereby squeezing the conductive wire placed in the receiving groove 13 of the counting wheel 4, increasing the friction between the conductive wire and the counting wheel 4, and ensuring that there is no relative sliding between the conductive wire and the counting wheel 4. In this way, the value obtained by multiplying the number of revolutions of the counting wheel 4 by the circumference of the receiving groove 13 is always consistent with the length of the conductive wire moved.
[0028] The upper end of the adjusting screw 11 is fixedly connected to a handle, and the outer surface of the handle is frosted.
[0029] Such an arrangement can facilitate the staff to rotate the adjusting screw 11.
[0030] A plurality of fixing holes are respectively provided on both sides of the upper end of the base 1 .
[0031] The device can be fixedly installed by cooperating with the external fixing bolts and the fixing holes.
[0032] The utility model provides a wire head pulling device for conductive wire processing, and the specific working principle is as follows:
[0033] When using, place the conductive wire in Figure 1 As shown in the figure, the starting motor 5 drives the vortex rod 20 to rotate, thereby driving the turbine 19 to rotate, and then driving the traction take-up drum 2 to traction and reel the conductive wire. Since the turbine 19 and the vortex rod 20 are self-locking, that is, the turbine 19 cannot drive the vortex rod 20 to rotate, thereby ensuring that the traction take-up drum 2 will not rotate in the opposite direction. When the traction take-up drum 2 is traction and reeling the conductive wire, the conductive wire will generate an upward pulling force on the tensioning wheel 3, thereby causing the spring 17 to be slightly compressed. The force of the spring 17 to restore its deformation will make the conductive wire in a straight state, thereby facilitating its coating. The counting wheel 4 and the tachometer 7 are provided to count the number of rotations of the counting wheel 4. By multiplying the number of rotations of the counting wheel 4 by the circumference of the receiving groove 13, the moving length of the conductive wire can be obtained, thereby ensuring that the length of the conductive wire wound on the take-up reel 2 each time is within a smaller area, which is convenient for the subsequent packaging and sale of the conductive wire. The lifting mechanism is provided to control the squeezing wheel 8 to squeeze the conductive wire placed in the receiving groove 13 of the counting wheel 4, thereby increasing the friction between the conductive wire and the counting wheel 4 and ensuring that there is no relative sliding between the conductive wire and the counting wheel 4.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire head pulling device for conductive wire processing, comprising a base (1), characterized in that: A counting wheel (4), a tensioning wheel (3) and a traction take-up drum (2) are sequentially arranged above the base (1); a receiving groove (13) of an annular structure acting on the conductive wire is provided on the outer surface of the counting wheel (4); the two ends of the counting wheel (4) are rotatably connected to a first vertical plate (6), the first vertical plate (6) is fixedly connected to the base (1); a revolution meter (7) acting on the counting wheel (4) is provided on the side wall of the first vertical plate (6); the two ends of the tensioning wheel (3) are respectively provided with a second vertical plate (14), the second vertical plate (14) is fixedly connected to the base (1); a tensioning mechanism is provided between the second vertical plate (14) and the tensioning wheel (3); the two ends of the traction take-up drum (2) are rotatably connected to a third vertical plate (18), the third vertical plate (18) is fixedly connected to the base (1), and an anti-backward driving mechanism acting on the traction take-up drum (2) is provided on the third vertical plate (18).
2. A wire head pulling device for conductive wire processing according to claim 1, characterized in that: The tensioning mechanism is composed of a slider (15) and a spring (17). The two ends of the tensioning wheel (3) are rotatably connected to the sliders (15). The two sliders (15) are slidably installed in the slide grooves (16) opened on the two second vertical plates (14). The spring (17) is fixedly connected between the inner top wall of the slide groove (16) and the slider (15).
3. The conductive yarn processing wire head pulling device according to claim 1, characterized in that: The anti-backward driving mechanism consists of a turbine (19), a worm gear (20), a fixed plate (21) and a motor (5). The turbine (19) is rotatably connected to the side wall of the third vertical plate (18). The turbine (19) is fixedly connected to the traction take-up drum (2). A worm gear (20) engaged with the turbine (19) is provided below the turbine (19). Both ends of the worm gear (20) are rotatably connected to fixed plates (21). The fixed plate (21) is fixedly connected to the third vertical plate (18). The motor (5) is fixedly connected to the side wall of the fixed plate (21). The output shaft of the motor (5) is fixedly connected to the worm gear (20).
4. The conductive yarn processing wire head pulling device according to claim 1, characterized in that: An extrusion wheel (8) is provided above the counting wheel (4), the extrusion wheel (8) and the receiving groove (13) are adapted to each other, and a lifting mechanism acting on the extrusion wheel (8) is provided on the first vertical plate (6).
5. The conductive yarn processing wire head pulling device according to claim 4, characterized in that: The lifting mechanism is composed of a U-shaped plate (9), a connecting plate (10), an adjusting screw (11) and a guide rod (12). The U-shaped plate (9) is located above the extrusion wheel (8). The two ends of the extrusion wheel (8) are respectively rotatably connected between the two parallel plates of the U-shaped plate (9). The two ends of the U-shaped plate (9) are respectively fixedly connected with the connecting plate (10). A guide rod (12) is slidably inserted on one of the connecting plates (10). The bottom of the guide rod (12) is fixedly connected to the upper end of a first vertical plate (6). The other connecting plate (10) is inserted with an adjusting screw (11). The adjusting screw (11) and the connecting plate (10) are connected by threaded engagement. The bottom of the adjusting screw (11) is rotatably connected to the upper end of the other first vertical plate (6).
6. A wire head pulling device for conductive wire processing according to claim 5, characterized in that: The upper end of the adjusting screw (11) is fixedly connected with a handle, and the outer surface of the handle is frosted.
7. The conductive yarn processing wire head pulling device according to claim 1, characterized in that: A plurality of fixing holes are respectively provided on both sides of the upper end of the base (1).
Citation Information
Patent Citations
Filament head traction device for white conductive filament processing
CN212712113U