Self-locking jacking mechanism
Through the design of the self-locking lifting mechanism, the drive motor and transmission components are used to realize automatic lifting and locking of the workpiece, which solves the problems of cumbersome process and positioning error caused by manual fixation and realizes efficient and accurate workpiece positioning.
Patent Information
- Application Number
- CN202422720489.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the existing technology, the workpiece fixing step relies on manual operation, which makes the process cumbersome and difficult to meet the requirements of automated production lines for high-precision positioning.
A self-locking lifting mechanism is designed, which includes a mounting base, a drive assembly, a transmission assembly and a lifting assembly. The drive motor drives the transmission shaft to drive the slider to move linearly along the guide rail to achieve the lifting and locking of the workpiece. Combined with the height adjustment assembly and the positioning pin, precise positioning is ensured.
It simplifies the workpiece fixing process, improves positioning accuracy and work efficiency, and meets the high-precision requirements of automated production lines.
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Figure CN223422283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a self-locking jacking mechanism. Background Art
[0002] In the automotive assembly process, after the workpiece is transported to the designated location, it must be firmly fixed before subsequent assembly operations can proceed. Traditionally, this fixing step relies on manual operation: workers need to manually fix the workpiece after it arrives to prevent it from accidentally falling, ensure the safety of personnel and equipment on the production site, and reduce the risks caused by shaking or tilting of the workpiece. However, when practicing their practical new technical solutions, the inventors of this application have insight into the significant limitations of the existing technology:
[0003] First, manual operations not only increase the number of steps in the transfer process and extend the operation time, but also easily lead to operational errors. More importantly, this manual approach cannot meet the high-precision positioning requirements of modern automated production lines. Automated production strives for precise, efficient, and consistent workflows, and manual intervention often struggles to match this level of precision and efficiency. Utility Model Content
[0004] The embodiment of the present application provides a self-locking lifting mechanism to solve the problems of complicated procedures and positioning errors in the prior art.
[0005] An embodiment of the present invention provides a self-locking lifting mechanism, comprising: a mounting base, the mounting base comprising a base plate and a guide plate vertically mounted at one end of the base plate; a driving assembly comprising a driving motor, the driving motor being mounted on the mounting base relative to the guide plate; a transmission assembly comprising a first transmission shaft, a second transmission shaft and a third transmission shaft, the first transmission shaft being fixedly mounted on the base plate, the two ends of the second transmission shaft being hinged to the first transmission shaft and the third transmission shaft respectively, and the second transmission shaft being connected to the driving end of the driving motor; a lifting assembly comprising a guide rail mounted on the guide plate, a slider mounted in cooperation with the guide rail, the slider being connected to the third transmission shaft and moving linearly along the guide rail under the action of the driving motor.
[0006] In one embodiment, a height adjustment component is further included, which includes: a first adjustment block, which is fixedly installed on one side of the slider; a second adjustment block, which is vertically installed on the base plate, and a third adjustment block is placed between the first adjustment block and the second adjustment block.
[0007] In one embodiment, the lifting assembly further includes: a support block, wherein the support block is fixedly mounted on a side of the sliding block away from the first adjusting block.
[0008] In one embodiment, the jacking assembly further comprises a positioning pin mounted on the sliding block near the supporting block.
[0009] In one embodiment, the height adjusting assembly further comprises a gasket movably arranged between the second adjusting block and the third adjusting block.
[0010] In one embodiment, the height adjusting assembly further comprises a limiting plate vertically mounted on the bottom plate between the sliding block and the transmission assembly, and a limiting pin mounted on the limiting plate and abutting against the transmission assembly.
[0011] In one embodiment, the mounting base further comprises a supporting plate mounted on the bottom plate, and the first transmission shaft and the driving motor are mounted at two ends of the supporting plate respectively, and the driving motor is hinged to the supporting plate.
[0012] In one embodiment, a driving shaft is mounted between the driving motor and the second transmission shaft.
[0013] In the above embodiments, the mounting base can provide a mounting basis for the whole structure, the driving assembly can provide a power source for the whole structure, the transmission assembly can transmit the power of the driving motor to the jacking assembly, and the jacking assembly can move linearly along the guide rail under the action of the driving motor to complete the jacking action on the workpiece. Thus, the jacking and locking functions on the workpiece are simultaneously completed by one structure, the operation steps are simplified, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] The drawings constituting a part of the specification illustrate the present application further, and the illustrative embodiments of the present application and their description serve to explain the present application, but do not constitute an improper limitation on the present application.
[0015] In the drawings:
[0016] Figure 1 A first structural schematic view of a self-locking jacking mechanism according to an embodiment of the present application is shown;
[0017] Figure 2 A second structural schematic view of a self-locking jacking mechanism according to an embodiment of the present application is shown;
[0018] Figure 3 A structural schematic view of a mounting base according to an embodiment of the present application is shown;
[0019] Figure 4 A structural schematic view of a driving assembly and a transmission assembly according to an embodiment of the present application is shown.
[0020] Figure 5 A schematic structural diagram of a jacking assembly according to an embodiment of the present application is shown;
[0021] Figure 6 A schematic structural diagram of a height adjustment assembly according to an embodiment of the present application is shown;
[0022] The above drawings include the following reference numerals:
[0023] 100. Mounting seat; 110. Base plate; 120. Guide plate; 200. Drive assembly; 210. Drive motor; 300. Transmission assembly; 310. First transmission shaft; 320. Second transmission shaft; 330. Third transmission shaft; 400. Lifting assembly; 410. Guide rail; 420. Slider; 430. Support block; 440. Positioning pin; 500. Height adjustment assembly; 510. First adjustment block; 520. Second adjustment block; 530. Third adjustment block; 540. Gasket; 600. Limit plate; 700. Limit pin; 800. Support plate; 900. Drive shaft. DETAILED DESCRIPTION
[0024] The embodiment of the present application solves the problems of complicated processes and positioning errors in the prior art by providing a self-locking lifting mechanism, thereby achieving the technical problems of simplifying the workflow and ensuring positioning accuracy.
[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0026] Unless otherwise defined, the technical or scientific terms used in this disclosure should have the usual meanings understood by people with ordinary skills in the field to which this disclosure belongs. The words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0027] like Figures 1-6As shown, the self-locking jacking mechanism provided in the embodiment of the present application includes: a mounting base 100, a driving assembly 200, a transmission assembly 300 and a jacking assembly 400.
[0028] Specifically, the mounting base 100 includes a base plate 110 and a guide plate 120 vertically mounted on one end of the base plate 110. The guide plate 120 can be an L-shaped structure or a structure of other shapes, as long as it can play a guiding role.
[0029] Specifically, the driving assembly 200 includes a driving motor 210, which is mounted on the mounting base 100 relative to the guide plate 120. The driving motor 210 and the guide plate 120 are disposed at opposite ends of the base plate 110.
[0030] Specifically, the transmission assembly 300 includes a first transmission shaft 310, a second transmission shaft 320, and a third transmission shaft 330. The first transmission shaft 310 is fixedly mounted on the base plate 110, and the two ends of the second transmission shaft 320 are hinged to the first transmission shaft 310 and the third transmission shaft 330 respectively. The second transmission shaft 320 is connected to the driving end of the drive motor 210. For example, the first transmission shaft 310 can be mounted on the base plate 110 via a bearing, and one end of the second transmission shaft 320 can be mounted on the first transmission shaft 310 via a bearing, and the other end can be mounted on the third transmission shaft 330 via a bearing, thus forming two rotating joints, making the entire structure more flexible and convenient for later maintenance and replacement. Of course, the first transmission shaft 310, the second transmission shaft 320, and the third transmission shaft 330 can also be mounted together by welding, or fixed together by fasteners such as bolts, as long as the transmission function can be achieved.
[0031] Specifically, the lifting assembly 400 includes a guide rail 410 mounted on the guide plate 120 and a slider 420 mounted in conjunction with the guide rail 410. The slider 420 is connected to the third transmission shaft 330 and moves linearly along the guide rail 410 under the action of the drive motor 210. In other words, when the drive motor 210 is energized, it drives the second transmission shaft 320 to rotate. Since the second transmission shaft 320 is connected to the third transmission shaft 330, the third transmission shaft 330 also rotates, thereby driving the slider 420 to move upward along the guide rail 410, ultimately achieving the lifting action of the workpiece.
[0032] In summary, the self-locking jacking mechanism provided in the embodiment of the present application, by providing a mounting base 100, can provide a mounting base for the entire structure; by providing a drive assembly 200, can provide a power source for the entire structure; by providing a transmission assembly 300, can transmit the power of the drive motor 210 to the jacking assembly 400; and by providing the jacking assembly 400, can move linearly along the guide rail 410 under the action of the drive motor 210 to complete the jacking action of the workpiece. This solves the problems of cumbersome processes and positioning errors in the prior art, and achieves the technical problem of simplifying the workflow and ensuring positioning accuracy.
[0033] As an optional implementation, Figures 1-6 As shown, the self-locking jacking mechanism also includes a height adjustment assembly 500, which includes a first adjustment block 510 and a second adjustment block 520. The first adjustment block 510 is fixedly mounted on one side of the slider 420. The second adjustment block 520 is vertically mounted on the base plate 110, with a third adjustment block 530 positioned between the first and second adjustment blocks 510, 520. This allows the slider 420 to slide between the base plate 110 and the second adjustment block 520. This allows the slider 420 to slide in height by simply changing the height of the third adjustment block 530, thereby adjusting the required workpiece size.
[0034] As an optional implementation, Figures 1-6 As shown, the jacking assembly 400 further includes a support block 430. The support block 430 is fixedly mounted on the side of the slider 420 away from the first adjustment block 510. When the slider 420 reaches its highest position, the support block 430 contacts the workpiece, acting together with the slider 420 to bear the weight and achieve a self-locking effect.
[0035] As an optional implementation, Figures 1-6 As shown, the lifting assembly 400 further includes a positioning pin 440. The positioning pin 440 is mounted on the slider 420 near the support block 430. The portion of the positioning pin 440 extending from the outer surface of the slider 420 can be inserted into the hole of the workpiece to be processed, thereby controlling the position of the workpiece and preventing the workpiece from shifting.
[0036] As an optional implementation, Figures 1-6 As shown, the height adjustment assembly 500 further includes a shim 540. Shim 540 is movably positioned between the second adjustment block 520 and the third adjustment block 530. This allows the sliding height of the slider 420 to be adjusted quickly and easily by simply changing the number or thickness of shims 540, without requiring disassembly or installation, significantly reducing preparation time.
[0037] As an optional implementation, Figures 1-6As shown, the height adjustment assembly 500 also includes: a limit plate 600 and a limit pin 700. The limit plate 600 is vertically mounted on the base plate 110 and is located between the slider 420 and the transmission assembly 300. The limit pin 700 is mounted on the limit plate 600 and abuts against the transmission assembly 300. The limit plate 600 is mounted between the slider 420 and the transmission assembly 300, ensuring the transmission track of the transmission assembly 300 and preventing the slider 420 from deviating from the track and causing a safety accident. By adjusting the length of the limit pin 700, the minimum distance between the transmission assembly 300 and the slider can be adjusted, thereby adjusting the sliding stroke of the slider 420.
[0038] As an optional implementation, Figures 1-6 As shown, the mounting base 100 further includes a support plate 800. The first transmission shaft 310 and the drive motor 210 are mounted on either end of the support plate 800, respectively. The drive motor 210 is hingedly connected to the support plate 800. This supports the support plate 800, which not only strengthens the overall rigidity of the mounting base 100 and improves its load-bearing capacity, but also provides protection for the first transmission shaft 310 and the drive motor 210, extending their service life.
[0039] As an optional implementation, Figures 1-6 As shown, a drive shaft 900 is installed between the drive motor 210 and the second transmission shaft 320. The drive shaft 900 can play a role in buffering and shock absorption, reducing noise while protecting the drive motor 210 from damage.
[0040] It should be noted that the components among the various embodiments of the present disclosure can be interchangeable as long as they can play the corresponding roles.
[0041] There are a few points to note:
[0042] (1) Unless otherwise defined, in the embodiments of the present disclosure and the accompanying drawings, the same reference numerals represent the same meanings.
[0043] (2) In the drawings of the embodiments of the present disclosure, only the structures related to the embodiments of the present disclosure are involved, and other structures can refer to the general design.
[0044] (3) For the sake of clarity, components or regions are exaggerated in the drawings used to describe embodiments of the present disclosure. It is understood that when an element is referred to as being “on” or “under” another element, the element may be “directly on” or “under” the other element, or intervening elements may be present.
[0045] The above description is merely a specific embodiment of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A self-locking lifting mechanism, characterized in that: include: A mounting base (100), the mounting base (100) comprising a base plate (110) and a guide plate (120) vertically mounted on one end of the base plate (110); A drive assembly (200) comprising a drive motor (210), wherein the drive motor (210) is mounted on the mounting seat (100) relative to the guide plate (120); A transmission assembly (300) includes a first transmission shaft (310), a second transmission shaft (320), and a third transmission shaft (330), wherein the first transmission shaft (310) is fixedly mounted on the base plate (110), two ends of the second transmission shaft (320) are respectively hinged to the first transmission shaft (310) and the third transmission shaft (330), and the second transmission shaft (320) is connected to the driving end of the driving motor (210); The lifting assembly (400) includes a guide rail (410) mounted on the guide plate (120) and a slider (420) mounted in cooperation with the guide rail (410). The slider (420) is connected to the third transmission shaft (330) and moves linearly along the guide rail (410) under the action of the drive motor (210).
2. The self-locking lifting mechanism according to claim 1, characterized in that: Also included is a height adjustment assembly (500), the height adjustment assembly (500) comprising: a first adjusting block (510), the first adjusting block (510) being fixedly mounted on one side of the sliding block (420); The second adjusting block (520) is vertically mounted on the bottom plate (110), and a third adjusting block (530) is placed between the first adjusting block (510) and the second adjusting block (520).
3. The self-locking lifting mechanism according to claim 2, characterized in that: The lifting assembly (400) further includes: A support block (430) is fixedly mounted on a side of the slider (420) away from the first adjustment block (510).
4. The self-locking lifting mechanism according to claim 3, characterized in that: The lifting assembly (400) further includes: A positioning pin (440) is installed on the slider (420) near the support block (430).
5. The self-locking lifting mechanism according to any one of claims 2 to 4, characterized in that: The height adjustment assembly (500) further includes: A gasket (540) is movably placed between the second adjustment block (520) and the third adjustment block (530).
6. The self-locking lifting mechanism according to claim 5, characterized in that: The height adjustment assembly (500) further includes: a limiting plate (600), the limiting plate (600) being vertically mounted on the base plate (110) and being located between the slider (420) and the transmission assembly (300); A limiting pin (700), wherein the limiting pin (700) is installed on the limiting plate (600) and abuts against the transmission assembly (300).
7. The self-locking lifting mechanism according to claim 6, characterized in that: The mounting seat (100) further comprises: A support plate (800) is mounted on the base plate (110), the first transmission shaft (310) and the drive motor (210) are respectively mounted on both ends of the support plate (800), and the drive motor (210) is hinged to the support plate (800).
8. The self-locking jacking mechanism according to claim 7, characterized in that: A drive shaft (900) is installed between the drive motor (210) and the second transmission shaft (320).