Sludge filter press
By introducing a spray assembly and a plate pulling mechanism into the sludge filter press, the problem of filter cake being difficult to fall off and remaining is solved, the filter plate can be cleaned and the equipment can be protected, thus improving work efficiency and safety.
Patent Information
- Application Number
- CN202422836997.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The sludge is too thick, making it difficult for the filter cake to fall off the filter cloth or leaving residue after falling off, causing corrosion or damage to the equipment and increasing safety hazards.
A sludge filter press is designed, which includes a spray component and a plate pulling mechanism. The spray component sprays cleaning liquid through a nozzle to flush and clean the filter plates, and the plate pulling mechanism drives a slider and a block through a cylinder to pull and clean the filter plates one by one.
It effectively cleans the residue on the filter plate, prevents equipment corrosion and damage, and improves work efficiency and safety.
Smart Images

Figure CN223422549U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sludge filter press, and specifically to a sludge filter press. Background Art
[0002] Sludge is an inevitable product of the sewage treatment process. It contains a large amount of water and solid particles. In order to effectively treat and dispose of sludge, it is necessary to separate the water and solid particles. Filter pressing is an effective solid-liquid separation technology that can squeeze out the water in the sludge to obtain relatively dry sludge solids.
[0003] The plate and frame sludge filter press is a type of sludge filter press. It uses efficient dehydration to separate the water in the sludge through the filter medium (filter cloth), thereby achieving solid-liquid separation.
[0004] For example, the patent with publication number CN207520671U discloses a sludge filter press. This patent uses a filter residue compacting device to reprocess the filter residue, reducing dust pollution while compacting the filter residue into filter residue blocks, making it more convenient to transport the filter residue. At the same time, the filter residue blocks can be reused, protecting the environment while improving resource utilization. The improved diaphragm filter plate is more convenient to replace and improves work efficiency.
[0005] However, after the filtration is completed, the sludge may be too thick or contain sticky substances, which may make it difficult for the filter cake to fall off the filter cloth or some residue may remain on the filter plate after falling off. The residual residue will occupy the filtration area of the filter cloth, resulting in reduced filtration efficiency. Long-term residue may also cause equipment corrosion or damage, further exacerbating safety hazards.
[0006] Therefore, it is necessary to provide a sludge filter press to solve the above problems.
[0007] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention
[0008] Based on the above-mentioned problems existing in the prior art, the problem to be solved by this application is: to provide a sludge filter press, which solves the problem that the filter cake is difficult to fall off the filter cloth due to excessive sludge thickness or remains on the filter plate after falling off, thereby corroding or damaging the equipment, further exacerbating safety hazards.
[0009] The technical solution adopted by the present application to solve the technical problem is: a sludge filter press, comprising:
[0010] frame;
[0011] A filter press mechanism is installed on the upper end of the frame body, and is used to press filter the sludge by applying pressure to achieve solid-liquid separation. The filter press mechanism has a filter plate.
[0012] A pull plate mechanism is installed on both ends of the frame body, and is used to pull apart the filter plates one by one so that the staff can take out the filter cake for use. The pull plate mechanism has a mounting column.
[0013] A spraying assembly is installed on the mounting column.
[0014] A second sliding block is installed on the mounting column.
[0015] A second air cylinder is installed on the mounting column.
[0016] A water pipe is installed on the second sliding block.
[0017] A connecting pipe is installed on the water pipe.
[0018] A spray head is installed on the connecting pipe.
[0019] Further, the pull plate mechanism includes mounting plates fixedly arranged on both sides of the frame body, and displacement assemblies are fixedly arranged at the upper ends of the mounting plates. The displacement assemblies have two groups of first sliding blocks.
[0020] The first sliding blocks are fixedly provided with pull assemblies. The pull assemblies include fixed plates fixedly arranged on the mounting columns in parallel with the filter plates. The fixed plates are fixedly provided with first air cylinders, and the output ends of the first air cylinders are fixedly connected with clamping blocks.
[0021] The clamping blocks are arranged on both sides of the filter plates and are in parallel with the filter plates.
[0022] Further, the output end of the second air cylinder is fixedly connected with the lower end of the second sliding block, and the second sliding block is fixedly provided with a mounting block.
[0023] Further, the two groups of water pipes are arranged in parallel and are in communication with each other. The input end of one group of water pipes is fixedly provided with a water inlet.
[0024] Further, the lower ends of the two groups of water pipes are fixedly provided with baffles, and the side of the baffles facing the filter plates is fixedly provided with soft hair.
[0025] The sludge filter press provided by the application has the beneficial effects that the spraying assembly is arranged to perform flushing operation on the filter plate, so as to achieve the effect of cleaning the residues on the filter plate.
[0026] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:
[0028] Figure 1 This is an overall schematic diagram of a sludge filter press in this application;
[0029] Figure 2 for Figure 1 Schematic diagram of the middle pull plate mechanism;
[0030] Figure 3 for Figure 2 Schematic diagram of A in the middle;
[0031] Figure 4 for Figure 2 Schematic diagram of the spray assembly;
[0032] Among them, the reference numerals in the figures are:
[0033] 1. Frame; 2. Filter press mechanism; 21. Filter plate; 3. Pull plate mechanism; 30. Displacement assembly; 301. First slider; 31. Pull assembly; 310. Mounting column; 311. Fixing plate; 312. First cylinder; 313. Block; 33. Spray assembly; 330. Second cylinder; 331. Mounting block; 332. Water pipe; 333. Water inlet; 334. Connecting pipe; 335. Baffle; 336. Spray head; 337. Second slider; 338. Soft hair. DETAILED DESCRIPTION
[0034] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0035] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0036] like Figures 1-3As shown, the present application provides a sludge filter press, comprising a frame body 1, and a filter press mechanism 2 fixedly arranged on the upper end of the frame body 1, which is a plate and frame filter press commonly used in the prior art and suitable for the present embodiment, for filtering sludge by applying pressure to achieve solid-liquid separation;
[0037] The filter press mechanism 2 comprises a plurality of filter plates 21 for supporting filter cloth and providing a filtering surface;
[0038] Meanwhile, in order to facilitate the removal of filter cakes between the filter plates 21 after filtration is completed, a pull plate mechanism 3 is fixedly arranged on both sides of the filter press mechanism 2 on the frame body 1, which is used to pull apart the filter plates 21 one by one after filtration is completed so that the filter cakes can be removed by the staff;
[0039] The pull plate mechanism 3 comprises a mounting plate (not shown in the figure) fixedly arranged on both sides of the frame body 1, and a displacement assembly 30 fixedly arranged on the upper end of the mounting plate, which is a lead screw transmission mechanism commonly used in the prior art and suitable for the present embodiment. Meanwhile, the displacement assembly 30 has two first sliding blocks 301, so that the first sliding blocks 301 can move linearly under the driving of the displacement assembly 30;
[0040] Meanwhile, a pulling assembly 31 is fixedly arranged on the first sliding blocks 301, which is used to clamp the filter plates 21 to pull them apart one by one;
[0041] The pulling assembly 31 comprises a mounting column 310 fixedly arranged on the upper end of the two first sliding blocks 301, a fixed plate 311 fixedly arranged on the mounting column 310 at a position parallel to the filter plates 21, a first air cylinder 312 fixedly arranged on the fixed plate 311, and a clamping block 313 fixedly connected to the output end of the first air cylinder 312, so that the clamping block 313 can be moved by starting the first air cylinder 312;
[0042] It should be noted that the clamping block 313 is arranged on both sides of the filter plates 21 to facilitate the fixation of the filter plates 21, so that the pulling operation can be smoothly performed. Meanwhile, the clamping block 313 is in a "concave" shape and is in a parallel position with the filter plates 21. When the filter plates 21 need to be pulled out, the first sliding blocks 301 are first moved by the displacement assembly 30 until the first sliding blocks 301 drive the clamping block 313 to align with both sides of the filter plates 21, and then the movement stops;
[0043] At this time, the first air cylinder 312 can be started to continuously approach the clamping block 313 to both sides of the filter plates 21 until the inside of the clamping block 313 touches the filter plates 21, and then the movement stops. Subsequently, the displacement assembly 30 drives the first sliding blocks 301 to move the filter plates 21, so as to achieve the purpose of pulling the filter plates 21. Meanwhile, the filter cakes between the filter plates 21 will fall into the container prepared in advance under the influence of gravity.
[0044] Finally, after the filter plate 21 is pulled to the designated position, the first cylinder 312 can drive the clamping block 313 away from the filter plate 21, thereby performing the next group of pulling operations;
[0045] like Figures 2-4 As shown, in order to prevent the filter cake from being difficult to fall off or remaining after falling when the filter plate 21 is pulled, which requires the operator to manually clean it and thus reduces work efficiency, a spray assembly 33 is slidably provided on the mounting column 310. The spray assembly 33 is used to spray and brush the filter plate 21, thereby cleaning the filter plate 21;
[0046] The spray assembly 33 includes a second slider 337 slidably mounted on two sets of mounting posts 310. A second cylinder 330 is fixedly mounted on one side of the lower end of the mounting posts 310. The output end of the second cylinder 330 is fixedly connected to the lower end of the second slider 337. Therefore, activating the second cylinder 330 can drive the second slider 337 to slide along the mounting posts 310.
[0047] A mounting block 331 is fixedly mounted on the second slider 337. Two sets of water pipes 332 are fixedly mounted between the mounting blocks 331. The two sets of water pipes 332 are arranged in parallel and are interconnected. A water inlet 333 is fixedly mounted at the input end of one of the water pipes 332. The water inlet 333 is used to introduce cleaning liquid into the two sets of water pipes 332 for use, and the cleaning liquid can circulate between the two sets of water pipes 332.
[0048] At the same time, multiple groups of connecting pipes 334 are fixedly provided at the lower ends of the two groups of water pipes 332. The connecting pipes 334 are fixedly provided with nozzles 336. The nozzles 336 are used to spray the cleaning liquid on the filter plate 21, thereby achieving the purpose of cleaning the filter plate 21.
[0049] When the filter plate 21 needs to be cleaned, the filter plate 21 is simply pulled to a designated position and the second cylinder 330 is activated to pull the second slider 337 vertically downward along the mounting column 310 .
[0050] It should be noted that at this time, the filter plate 21 is fixed by the block 313 and is located between the two sets of water pipes 332. In addition, the two sets of water pipes 332 move with the second slider 337, and then the cleaning liquid is introduced into the water pipes 332 through the water inlet 333 and evenly sprayed to both ends of the filter plate 21 by the nozzle 336, thereby cleaning the filter plate 21.
[0051] In order to clean the stubborn residue on the filter plate 21, the lower end of the two groups of water pipes 332 is fixedly provided with a baffle 335, and the side of the baffle 335 facing the filter plate 21 is fixedly provided with soft hair 338, which is used for wiping the washed filter plate 21, so that the filter plate 21 can be further cleaned.
[0052] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A sludge filter press, characterized in that: include: Frame (1); A filter press mechanism (2), the filter press mechanism (2) being mounted on the upper end of the frame (1), the filter press mechanism (2) being used to filter sludge by applying pressure to achieve solid-liquid separation, the filter press mechanism (2) having a filter plate (21); A plate pulling mechanism (3), the plate pulling mechanism (3) being mounted at both ends of the frame (1), the plate pulling mechanism (3) being used to pull apart the filter plates (21) one by one so that a worker can take out the filter cake for use, the plate pulling mechanism (3) having a mounting column (310); a spray assembly (33), the spray assembly (33) being mounted on the mounting column (310); a second slider (337), the second slider (337) being mounted on the mounting post (310); a second cylinder (330), the second cylinder (330) being mounted on the mounting column (310); a water pipe (332), the water pipe (332) being mounted on the second slider (337); A connecting pipe (334), the connecting pipe (334) being installed on the water pipe (332); A nozzle (336) is installed on the connecting pipe (334).
2. A sludge filter press according to claim 1, characterized in that: The pulling plate mechanism (3) comprises mounting plates fixedly arranged on both sides of the frame (1), a displacement assembly (30) being fixedly arranged on the upper end of the mounting plate, and the displacement assembly (30) having two sets of first sliding blocks (301); A pulling assembly (31) is fixedly provided on the first sliding block (301), the pulling assembly (31) comprising a fixing plate (311) fixedly provided on the mounting column (310) and located parallel to the filter plate (21), a first cylinder (312) fixedly provided on the fixing plate (311), and a clamping block (313) fixedly connected to the output end of the first cylinder (312); The clamping blocks (313) are arranged on both sides of the filter plate (21), and the clamping blocks (313) are in a "concave" shape and are parallel to the filter plate (21).
3. A sludge filter press according to claim 1, characterized in that: The output end of the second cylinder (330) is fixedly connected to the lower end of the second slider (337), and a mounting block (331) is fixedly provided on the second slider (337).
4. A sludge filter press according to claim 1, characterized in that: The two groups of water pipes (332) are arranged in parallel, and the two groups of water pipes (332) are connected to each other. The input end of one group of water pipes (332) is fixedly provided with a water inlet (333).
5. The sludge filter press according to claim 1, characterized in that: Baffles (335) are fixedly provided at the lower ends of the two groups of water pipes (332), and soft bristles (338) are fixedly provided on one side of the baffles (335) facing the filter plate (21).
Citation Information
Patent Citations
Sludge filter press
CN207520671U