Blowing-carding combination machine for blended yarn processing

Abstract

The utility model relates to the technical field of blowing-carding combination machines, in particular to a blowing-carding combination machine for blended yarn processing, which comprises a rack body, a feeding pipe, an impurity adsorption assembly, a striking assembly, a leveling assembly and a cotton carding assembly, the feeding pipe is mounted at the upper end of the rack body, and the striking assembly is mounted on the rack body and located at the lower end of a discharge port of the feeding pipe; the impurity adsorption assembly is installed on the outer side of the rack body, the leveling assembly is installed at the lower end of the striking assembly, and the cotton carding assembly is installed on the lower portion, close to the leveling assembly, of the rack body. According to the blowing-carding combination machine for blended yarn processing, the two sets of beating plates conduct the double-face high-frequency beating effect on cotton fed into the machine frame body, so that fine impurities on the surface of the cotton are shaken off, the two sets of beating plates have the impact effect on the cotton, blocky fibers in the cotton are loosened, short fibers are separated out, and the quality of the blended yarn is improved. And the materials are collected in the collecting tank through the material suction fan, so that centralized collection is facilitated.

Description

Technical Field

[0001] The present application relates to the technical field of a blowing-carding machine, and in particular to a blowing-carding machine for processing blended yarns. Background Art

[0002] A blowroom-carding machine, commonly known as a "cleaning and carding machine," is a machine that combines a blowroom and carding machine in cotton spinning. This allows the blowroom and carding processes to be integrated to improve productivity. After blowrooming, the raw cotton is no longer formed into laps. Instead, it is air-flown through a cotton conveying duct to the carding machine's feeding box as loose fiber bundles.

[0003] After searching, the publication number: CN217948364U announced a combined cleaning and combing machine for blended yarn processing, which drives the forward and reverse threaded rods to rotate through the second servo motor, thereby driving the two movable blocks to move up and down along the forward and reverse threaded rods and approach each other, and then drives the circular frame to move downward so that several cleaning rods move downward and insert into the cotton roll, thereby blocking granular impurities such as broken seeds attached to the cotton roll and causing the impurities to fall off. At the same time, the cleaning roller moves upward and approaches the circular frame, and the driving shaft is driven to rotate by the driving motor, thereby driving the cleaning roller to rotate and cooperate with the circular frame to rub the surface of the cotton roll, so that impurities such as short fibers attached to the surface are separated from the cotton roll, thereby improving the impurity removal effect. The valve is rotated so that the water in the water tank enters the flexible pipe through the outlet pipe and the through pipe, and then enters the cleaning rod through the nozzle, and is sprayed out through the nozzle to spray the short fibers floating inside the machine body.

[0004] Regarding the above-mentioned related technologies, the inventors believe that there are the following technical defects that need to be improved:

[0005] This device only has the effect of cleaning cotton bundles. Since the small cotton bundles need to be further decomposed into single fiber bundles after the seeds are broken, this device will greatly reduce the difficulty of further decomposition after cleaning the short fibers by spraying water, making it difficult to achieve uniformity in the yarns, thereby reducing the quality of the yarn. Utility Model Content

[0006] The present application provides a blowing and carding machine for blended yarn processing to improve the following technical problems:

[0007] The traditional device only has the effect of cleaning cotton bundles. Since the small cotton bundles need to be further decomposed into single fiber bundles after the seeds are broken, the traditional device will greatly reduce the difficulty of further decomposition after cleaning the short fibers by spraying water, making it difficult to achieve uniformity in the yarns, thereby reducing the quality of the yarn.

[0008] The present application provides a blowing-carding machine for blended yarn processing, which adopts the following technical solution:

[0009] A blowing and carding machine for blended yarn processing, comprising a frame body, a feed pipe, an impurity adsorption assembly, a striking assembly, a leveling assembly, and a combing assembly, wherein the feed pipe is mounted on the upper end of the frame body, the striking assembly is mounted on the frame body below the discharge port of the feed pipe, the impurity adsorption assembly is mounted on the outside of the frame body, the leveling assembly is mounted on the lower end of the striking assembly, and the combing assembly is mounted on the frame body obliquely below the leveling assembly.

[0010] The frame body is used to support the striking assembly, the leveling assembly and the combing assembly; the feed pipe is used to pour the cotton material into the interior of the frame body; the impurity adsorption assembly is used to adsorb fine impurities and short fibers in the raw cotton; the striking assembly is used to directly slap both sides of the cotton material and shake off impurities on the surface; the leveling assembly is used to repeatedly smooth the cotton material and maintain a stable conveying effect; and the combing assembly is used to decompose the cotton bundles into single fiber bundles.

[0011] In an achievable technical solution of the present application, the striking assembly includes a DC motor, a drive shaft, a cam, a guide shaft, a striking plate and a spring support rod, the spring support rod is fixedly connected to the top of the frame body, the motor shaft of the DC motor is fixedly connected to one end of the drive shaft through a coupling, the cam is sleeved on the outside of the drive shaft and the guide shaft and the protruding end surface of the cam is in contact with the striking plate and is used to squeeze the striking plate, and the striking plate is movably connected to the inside of the spring support rod.

[0012] In a feasible technical solution of the present application, the impurity adsorption component includes a suction fan, a waste pipe and a collection tank. The air inlet end of the suction fan passes through the interior of the frame body and fits tightly with the inner surface of the frame body. The waste pipe is installed on the outside of the output end of the suction fan. The collection tank is installed at the bottom of the waste pipe and is used to collect short fibers and fine impurities.

[0013] In a feasible technical solution of the present application, the leveling assembly includes a positioning plate, a pushing cylinder, a guide rod, a hinged seat, an opening rod and a support frame, the positioning plate is installed on the outside of the frame body, the pushing cylinder is installed obliquely on the outside of the positioning plate, the guide rod is installed on the outside of the output end of the pushing cylinder, the hinged seat is arranged on the outside of the opening rod and is hinged to one end of the guide rod, the opening rod is rotatably connected to the opposite side of the support frame, and the support frame is fixedly connected to the bottom outside of the frame body.

[0014] In a feasible technical solution of the present application, the combing assembly includes a feed square cylinder, a stepper motor and a combing roller. The feed square cylinder is installed on the inner side of the frame body, the stepper motor is installed on the outer side of the frame body, and the combing roller is rotatably connected to the inside of the feed square cylinder and fixedly connected to the output end of the stepper motor through a coupling.

[0015] In a feasible technical solution of the present application, several groups of guide rollers are further installed at the gap between the leveling assembly and the striking assembly.

[0016] In a feasible technical solution of the present application, a belt transmission platform is further installed at the lower end of the opening rod.

[0017] In a feasible technical solution of the present application, the outer sides of the driving shaft and the guide shaft are further meshedly connected with locking gears.

[0018] In summary, this application includes at least one of the following beneficial technical effects:

[0019] This device uses two sets of striking plates to implement a double-sided high-frequency beating effect on the cotton material fed into the frame body, thereby shaking off fine impurities on the surface of the cotton material. The two sets of striking plates have an impact effect on the cotton material, thereby loosening the block fibers in the cotton material, and then separating the short fibers, which are collected into a collection tank by a suction fan for centralized collection. On the other hand, this device repeatedly smoothes the cotton bundles in advance when combing the fibers to prevent curling and bulging, thereby achieving a stable conveying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 It is a structural schematic diagram of a cleaning and carding machine for blended yarn processing according to an embodiment of the present application.

[0022] Figure 2 It is a schematic diagram of the structure inside the rack body in the embodiment of the present application.

[0023] Figure 3 It is a structural diagram of the striking component in an embodiment of the present application.

[0024] Figure 4 It is a structural diagram of the leveling component in an embodiment of the present application.

[0025] Figure 5It is a structural diagram of the feeding square cylinder in the embodiment of the present application.

[0026] Description of reference numerals:

[0027] 1. Frame body; 2. Feeding pipe;

[0028] 3. Impurity adsorption component; 31. Suction fan; 32. Waste pipe; 33. Collection tank;

[0029] 4. Striking assembly; 41. DC motor; 42. Drive shaft; 43. Cam; 44. Guide shaft; 45. Striking plate; 46. Spring support rod;

[0030] 5. Leveling assembly; 51. Positioning plate; 52. Push cylinder; 53. Guide rod; 54. Articulated seat; 55. Release rod; 56. Support frame;

[0031] 6. Combing assembly; 61. Feeding cylinder; 62. Stepping motor; 63. Combing roller;

[0032] 7. Guide roller; 8. Belt transmission platform; 9. Locking gear. DETAILED DESCRIPTION

[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0034] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0035] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0036] In addition, the terms "first", "second", "third", etc. are used herein only to describe different instances, and are not used to indicate or imply relative importance or a number of indicated technical features. Thus, features defined with "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0037] The accompanying drawings are incorporated in and constitute a part of this specification and will be understood with reference thereto. Figure 1-5 The present application is further described in detail.

[0038] The present application discloses a blending yarn processing with a carding machine. Referring to Figures 1 to 5 The blending yarn processing with a carding machine includes a machine body 1, an inlet pipe 2, an impurity adsorption assembly 3, a beating assembly 4, a leveling assembly 5 and a carding assembly 6. The inlet pipe 2 is installed at the upper end of the machine body 1. The beating assembly 4 is installed at the lower end of the inlet pipe 2. The impurity adsorption assembly 3 is installed on the outside of the machine body 1. The leveling assembly 5 is installed at the lower end of the beating assembly 4. The carding assembly 6 is installed obliquely below the leveling assembly 5.

[0039] The machine body 1 is used to support the beating assembly 4, the leveling assembly 5 and the carding assembly 6. The inlet pipe 2 is used to pour the cotton material into the inside of the machine body 1. The impurity adsorption assembly 3 is used to adsorb the small impurities and short fibers in the raw cotton. The beating assembly 4 is used to directly beat the two sides of the cotton material and shake off the surface impurities. The leveling assembly 5 is used to repeatedly flatten the cotton material and keep stable conveying effect. The carding assembly 6 is used to decompose the cotton bundle into single fiber bundle.

[0040] The beating assembly 4 includes a DC motor 41, a drive shaft 42, a cam 43, a guide shaft 44, a beating plate 45 and a spring support rod 46. The spring support rod 46 is fixedly connected to the top of the machine body 1. The motor shaft of the DC motor 41 is fixedly connected to one end of the drive shaft 42 through a shaft coupling. The cam 43 is sleeved on the outside of the drive shaft 42 and the guide shaft 44, and the protruding end surface of the cam 43 is in contact with the beating plate 45 and is used to extrude the beating plate 45. The beating plate 45 is movably connected in the inside of the spring support rod 46.

[0041] The impurity adsorption assembly 3 includes a material suction fan 31, a waste pipe 32 and a collection tank 33. The air inlet end of the material suction fan 31 penetrates the inside of the machine body 1 and is tightly fitted with the inner surface of the machine body 1. The waste pipe 32 is installed on the outside of the output end of the material suction fan 31. The collection tank 33 is installed at the bottom of the waste pipe 32 and is used to collect short fibers and small impurities.

[0042] The leveling assembly 5 includes a positioning plate 51, a pushing cylinder 52, a guide rod 53, a hinged seat 54, a loosening rod 55 and a support frame 56. The positioning plate 51 is installed on the outside of the frame body 1, the pushing cylinder 52 is installed obliquely on the outside of the positioning plate 51, the guide rod 53 is installed on the outside of the output end of the pushing cylinder 52, the hinged seat 54 is sleeved on the outside of the loosening rod 55 and is hinged to one end of the guide rod 53, the loosening rod 55 is rotatably connected to the opposite side of the support frame 56, and the support frame 56 is fixedly connected to the bottom outside of the frame body 1.

[0043] The combing assembly 6 includes a feed square cylinder 61, a stepper motor 62 and a combing roller 63. The feed square cylinder 61 is installed on the inner side of the frame body 1, and the stepper motor 62 is installed on the outer side of the frame body 1. The combing roller 63 is rotatably connected to the inside of the feed square cylinder 61 and is fixedly connected to the output end of the stepper motor 62 through a coupling.

[0044] Several groups of guide rollers 7 are also installed in the gap between the leveling component 5 and the striking component 4.

[0045] A belt transmission platform 8 is also installed at the lower end of the opening rod 55.

[0046] The outer sides of the driving shaft 42 and the guide shaft 44 are also meshedly connected with a locking gear 9 .

[0047] The use process of the blowing-carding machine for blended yarn processing according to the embodiment of the present application is roughly as follows:

[0048] When the device is in use, the processed cotton material from the previous process can be put into the feed pipe 2, and fall from the feed pipe 2 into the interior of the frame body. During this process, the outer DC motor 41 is started. Since the locking gear 9 of the drive shaft 42 and the guide shaft 44 are engaged, under the gear transmission, each shaft can drive the outer cam 43 to rotate in opposite directions. The cam 43 cyclically pushes the striking plate 45, and the spring support rod 46 is always in a compressed state, thereby forcing the striking plate 45 to return to its original position, so that the two groups of striking plates 45 repeatedly beat on both sides of the cloth, thereby removing impurities and short fibers on the surface of the cotton material. At the same time, the outer suction fan 31 is started, and the impurities that fall to the bottom under negative pressure conditions are sucked into the collection tank 33 from the waste pipe 32 for unified collection; the loosened cotton material is guided along the outer cylindrical surface of multiple sets of guide rollers to the top of the belt of the belt conveyor platform, and then transported along the top belt to the feed square tube 61. During this process, the pushing cylinder 52 can be started, and the pushing cylinder 52 pushes the loosening rod 55 obliquely upward through the guide rod 53 and the hinge seat 54, so that the loosening rod 55 is tilted along both sides of the support frame 56 to smooth the loosened fibers above the belt, thereby preventing curling and protrusions, and then the outer stepper motor 62 is started to drive the combing roller 63 to rotate. The combing roller 63 can effectively hit and penetrate the fiber layer, disperse the fiber bundle into a single fiber state, and then pass through the outside of the feed square tube 61 to complete the cleaning and combing combined operation.

[0049] The beneficial technical effects of the blow-carding machine for blended yarn processing according to the embodiment of the present application are roughly as follows:

[0050] This device uses two sets of striking plates 45 to implement a double-sided high-frequency beating effect on the cotton material fed into the frame body, thereby shaking off fine impurities on the surface of the cotton material, and the two sets of striking plates 45 have an impact effect on the cotton material, thereby loosening the block fibers in the cotton material, and then separating the short fibers, and collecting them into the collection tank 33 through the suction fan 31 for centralized collection; on the other hand, this device repeatedly smoothes the cotton bundles in advance when combing the fibers to prevent curling and bulging, thereby achieving a stable conveying effect.

[0051] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.

Claims

1. A blowing-carding machine for blended yarn processing, characterized in that: The invention comprises a frame body (1), a feed pipe (2), an impurity adsorption component (3), a striking component (4), a leveling component (5) and a combing component (6), wherein the feed pipe (2) is mounted on the upper end of the frame body (1), the striking component (4) is mounted on the frame body (1) at the lower end of the discharge port of the feed pipe (2), the impurity adsorption component (3) is mounted on the outside of the frame body (1), the leveling component (5) is mounted on the lower end of the striking component (4), and the combing component (6) is mounted on the frame body (1) at an angle below the leveling component (5); The frame body (1) is used to support the striking component (4), the leveling component (5) and the combing component (6); the feed pipe (2) is used to pour cotton material into the interior of the frame body (1); the impurity adsorption component (3) is used to adsorb fine impurities and short fibers in the raw cotton; the striking component (4) is used to directly beat both sides of the cotton material and shake off impurities on the surface; the leveling component (5) is used to repeatedly smooth the cotton material and maintain a stable conveying effect; and the combing component (6) is used to decompose cotton bundles into single fiber bundles.

2. The blowing-carding machine for blended yarn processing according to claim 1, characterized in that: The striking assembly (4) comprises a DC motor (41), a drive shaft (42), a cam (43), a guide shaft (44), a striking plate (45) and a spring support rod (46); the spring support rod (46) is fixedly connected to the top of the frame body (1); the motor shaft of the DC motor (41) is fixedly connected to one end of the drive shaft (42) through a coupling; the cam (43) is sleeved on the outside of the drive shaft (42) and the guide shaft (44); the protruding end surface of the cam (43) contacts the striking plate (45) and is used to squeeze the striking plate (45); the striking plate (45) is movably connected to the inside of the spring support rod (46).

3. The blowing-carding machine for blended yarn processing according to claim 1, characterized in that: The impurity adsorption component (3) comprises a suction fan (31), a waste pipe (32) and a collection tank (33); the air inlet end of the suction fan (31) passes through the interior of the frame body (1) and is tightly fitted with the inner surface of the frame body (1); the waste pipe (32) is installed on the outside of the output end of the suction fan (31); and the collection tank (33) is installed at the bottom of the waste pipe (32) and is used to collect short fibers and fine impurities.

4. The blowing-carding machine for blended yarn processing according to claim 1, characterized in that: The leveling assembly (5) includes a positioning plate (51), a pushing cylinder (52), a guide rod (53), a hinge seat (54), an opening rod (55) and a support frame (56), wherein the positioning plate (51) is mounted on the outside of the frame body (1), the pushing cylinder (52) is tiltedly mounted on the outside of the positioning plate (51), the guide rod (53) is mounted on the outside of the output end of the pushing cylinder (52), the hinge seat (54) is sleeved on the outside of the opening rod (55) and is hinged to one end of the guide rod (53), the opening rod (55) is rotatably connected to the opposite side of the support frame (56), and the support frame (56) is fixedly connected to the outside of the bottom of the frame body (1).

5. The blowing-carding machine for blended yarn processing according to claim 1, characterized in that: The combing assembly (6) comprises a feeding square cylinder (61), a stepping motor (62) and a combing roller (63), wherein the feeding square cylinder (61) is mounted on the inner side of the frame body (1), the stepping motor (62) is mounted on the outer side of the frame body (1), and the combing roller (63) is rotatably connected to the inside of the feeding square cylinder (61) and is fixedly connected to the output end of the stepping motor (62) via a coupling.

6. The blowing-carding machine for blended yarn processing according to claim 1, characterized in that: Several groups of guide rollers (7) are also installed at the gap between the leveling component (5) and the striking component (4).

7. The blowing-carding machine for blended yarn processing according to claim 4, characterized in that: A belt transmission platform (8) is also installed at the lower end of the opening rod (55).

8. The blowing-carding machine for blended yarn processing according to claim 2, characterized in that: The outer sides of the driving shaft (42) and the guide shaft (44) are also meshedly connected with a locking gear (9).

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