Warp knitting machine for mattress fabric production

By designing a warp knitting machine for mattress fabric production, using a clapper and filter box to remove dust from the fabric, and combining clamping and tensioning components, the problem of dust adhesion affecting fabric quality is solved, achieving high-quality fabric production.

CN223422889UActive Publication Date: 2025-10-10HANGZHOU TIANYE JACQUARD
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Patent Information

Application Number
CN202422976224.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-10
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

During the weaving process of existing warp knitting machines used in mattress fabric production, dust and impurities are easily attached to the fabric, affecting the fabric quality.

Method used

A warp knitting machine for mattress fabric production is designed, which includes a warp knitting machine body, a bottom plate, a collection box, a clapper, a drive component, a collection component, a winding component, a clamping component and a tensioning component. The clapper is used to beat the fabric, and the collection component and the filter box are combined to remove dust. The clamping component and the tensioning component are used to ensure the stability and quality of the fabric during the weaving process.

Benefits of technology

It effectively removes dust and impurities from the fabric, ensures the quality of the fabric, and ensures the stability of the weaving process and the smooth winding through the clamping and tensioning components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of warp knitting machines, and discloses a warp knitting machine for mattress fabric production, the warp knitting machine comprises a warp knitting machine body, a rolling assembly, a clamping assembly and a tightening assembly, a bottom plate is arranged on one side of the warp knitting machine body, two vertical plates are arranged on the bottom plate at intervals, a collecting box is arranged between the two vertical plates, openings are formed in the two sides of the collecting box, and the rolling assembly is arranged on the rolling assembly. Two sliding holes are vertically formed in the bottom of the collecting box, sliding rods are arranged in the sliding holes in a sliding mode, the tops of the two sliding rods are located in the collecting box and jointly provided with a beating plate, a driving assembly is arranged on the vertical plate, a collecting assembly is arranged on one side of the collecting box, and the driving assembly drives the sliding rods to reciprocate up and down and drives the beating plate to reciprocate up and down to beat cloth. And impurities and dust attached to the cloth are flapped and raised, then the collecting assembly collects the impurities floating in the collecting box, and the quality of the cloth is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of warp knitting machine, especially a warp knitting machine for mattress fabric production. BACKGROUND

[0002] Mattress is a product between human body and bed for ensuring consumers to obtain healthy and comfortable sleep. Mattress fabric is usually produced by warp knitting machine. Warp knitting is a method of forming knitted fabric by feeding yarns in the warp direction to all working needles of the machine simultaneously. The machine for accomplishing this kind of warp knitting is called warp knitting machine.

[0003] A kind of warp knitting machine for polyester and ammonia swimwear fabric production is disclosed in the Chinese utility model patent with publication number CN215976291U, including warp knitting box, still including dust removal mechanism and base, base is fixedly connected to the bottom end of warp knitting box, dust removal mechanism is inlayed connection on the top end of warp knitting box, dust removal mechanism is composed of air suction machine, air suction pipe, air suction head and air outlet, air suction pipe is fixedly connected to the bottom end of air suction machine, air suction head is fixedly connected to the bottom end of air suction pipe, and air suction head has multiple, air outlet is opened in the right side wall of air suction machine, air suction machine generates suction force when electrified, and dust and sundries in the interior of warp knitting box are sucked into the interior of dust suction pipe by air suction head, and are transported by dust suction pipe.

[0004] For the above-mentioned related technology, the inventors believe that the following defects exist: the above-mentioned device processes the dust generated by warp knitting when in use, however, part of the dust and impurities are attached to the raw material line of the cloth, and will not be separated from the raw material line during warp knitting, thereby causing some dust and impurities to exist on the cloth, thereby affecting the quality of the cloth. UTILITY MODEL CONTENT

[0005] In order to solve the above-mentioned problems, the utility model provides a warp knitting machine for mattress fabric production.

[0006] The above-mentioned technical objectives of the present utility model are achieved through the following technical solutions: a warp knitting machine for producing mattress fabrics, comprising a warp knitting machine body, a bottom plate is provided on one side of the discharge port of the warp knitting machine body, two vertical plates are provided on the bottom plate at intervals, a collecting box is provided between the two vertical plates, openings for fabric to pass through are provided on both sides of the collecting box, two sliding holes are vertically provided on the bottom of the collecting box, sliding rods are provided for sliding in the sliding holes, the tops of the two sliding rods are located in the collecting box and a clapper is provided together, the top of the clapper is in contact with the fabric, a driving assembly is provided on the vertical plate to drive the two sliding rods to reciprocate synchronously up and down, a collecting assembly for collecting impurities floating in the collecting box is provided on one side of the collecting box, a winding assembly is provided on the side of the bottom plate away from the warp knitting machine body, a clamping assembly is provided on the bottom plate between the vertical plate and the warp knitting machine body, and a tensioning assembly is provided on the bottom plate between the vertical plate and the winding assembly.

[0007] By adopting the above technical scheme, a knitting machine body, a bottom plate, a collecting box, a clapper, a driving assembly, a collecting assembly, a winding assembly, a clamping assembly, and a tensioning assembly are provided. After the cloth is produced from the warp knitting machine body, it passes through the clamping assembly, the collecting box, and the tensioning assembly and is collected by the winding assembly; when the cloth passes through the collecting box, it contacts the clapper, and the driving assembly drives the slide bar to move up and down, driving the clapper to move up and down to slap the cloth, so that impurities and dust attached to the cloth are slapped and lifted up, and then the collecting assembly collects the impurities floating in the collecting box, thereby ensuring the quality of the cloth; when the cloth is slapped, the cloth moves, generating a pulling force on both ends of the cloth, and the clamping assembly clamps the cloth to prevent the cloth from pulling the cloth in the weaving process and affecting the quality of the cloth, and the tensioning assembly tightens the cloth to ensure that the cloth can be stably wound up by the winding assembly.

[0008] Furthermore, the driving assembly includes a rotating shaft horizontally arranged between two vertical plates, the bottom of the sliding rod is located at the lower side of the collection box and is provided with a push plate, the sliding rod is located between the push plate and the collection box and is provided with a first compression spring, a cam is provided on the rotating shaft corresponding to the push plate, the cam wheel surface is in contact with the bottom surface of the push plate, and a fixed seat is provided on one of the vertical plates, a driving motor is horizontally arranged on the fixed seat, and the output shaft of the driving motor is connected to the rotating shaft.

[0009] By adopting the above technical solution, a rotating shaft, a push plate, a first compression spring, a cam, a fixed seat, and a drive motor are provided. The drive motor drives the rotating shaft to rotate, thereby driving the cam to rotate. When the protruding portion of the cam contacts the push plate, it pushes the push plate upward, causing the slide bar and the clapper plate to rise. When the push plate rises, the first compression spring is compressed. When the protruding portion of the cam separates from the push plate, the first compression spring, under the action of its elastic force, pushes the push plate, slide bar, and clapper plate back to their original position.

[0010] Furthermore, the collection assembly includes an installation box on one side of the collection box and connected to the collection box, a mounting plate is provided in the installation box, fan blades are rotatably provided on the installation plate, a rotating shaft is concentrically provided on the fan blades, one end of the rotating shaft passes through the installation box and is provided with a driven pulley, a driving pulley is provided on the output shaft of the driving motor, the driving pulley and the driven pulley are connected by a transmission belt, a fixed pipe is connected to the bottom of the installation box, and a filter box is provided at the bottom of the fixed pipe.

[0011] By adopting the above technical solution, a mounting box, a mounting plate, a rotating shaft, a driven pulley, a driving pulley, a transmission belt, a fixed tube, and a filter box are provided. A driving motor drives the driving pulley to rotate. Since the driving pulley and the driven pulley are connected by a transmission belt, the driven pulley rotates, driving the rotating shaft and the fan blades to rotate, thereby drawing air from the collection box into the fixed tube, and then passing through the filter box before being discharged. Impurities and dust in the air are filtered by the filter box. When the air from the collection box is drawn into the fixed tube, outside air enters the collection box through the opening.

[0012] Furthermore, fixed blocks are provided on both sides of the bottom of the fixed tube, and a slide groove is provided on the fixed block, and the notches of the two slide grooves are opposite to each other. Raised strips are provided on both sides of the top of the filter box, and the raised strips are slidably matched with the corresponding slide grooves.

[0013] By adopting the above technical solution, the fixing block, the sliding groove and the convex strip are provided, so that the filter box can be disassembled for cleaning.

[0014] Furthermore, the clamping assembly includes first vertical plates spaced apart on the base plate, two clamping rollers rotatably arranged between the two first vertical plates, one side roller shaft of the clamping roller passes through the first vertical plates and is provided with a clamping gear, the two clamping gears are meshed, one of the first vertical plates is provided with a horizontal plate, a rotating motor is horizontally provided on the horizontal plate, a driving gear is provided on the output shaft of the rotating motor, and the driving gear is meshed with one of the clamping gears.

[0015] By adopting the above technical solution, a first vertical plate, a clamping roller, a clamping gear, and a rotating motor are set. The rotating motor drives the driving gear to rotate, driving the two clamping gears to rotate, thereby driving the two clamping rollers to rotate in the opposite direction. The two clamping rollers clamp the cloth and transport it backward.

[0016] Furthermore, the tensioning assembly includes second vertical plates spaced apart on the bottom plate, a fixed plate is provided between the two second vertical plates, two guide holes are spaced apart on the fixed plate, guide rods are slidably provided in the guide holes, a limiting plate is provided on the top of the guide rods, a lifting plate is commonly provided at the bottom of the two guide rods, a second compression spring is sleeved on the rod body of the guide rod located between the lifting plate and the fixed plate, two connecting plates are spaced apart at the bottom of the lifting plate, a rotating roller is rotatably provided between the two connecting plates, and the roller surface of the rotating roller is in contact with the fabric.

[0017] By adopting the above technical solution, a second vertical plate, a fixed plate, a guide rod, a limit plate, a lifting plate, a second compression spring, and a rotating roller are set. When the cloth is flapped by the flap, the cloth between the flap and the winding assembly will be tightened, driving the rotating roller, the lifting plate, and the guide rod to rise, and the second compression spring is compressed. When the flap is reset, the second compression spring pushes the rotating roller, the lifting plate, and the guide rod to reset under the action of elastic force, thereby ensuring the stability of the winding assembly in winding the cloth.

[0018] Furthermore, the winding assembly includes third vertical plates arranged at intervals on the bottom plate, and a winding roller is rotatably arranged between the two third vertical plates, and a connecting seat is provided on one of the third vertical plates, and a winding motor is horizontally arranged on the connecting seat, and the output shaft of the winding motor is connected to the roller shaft of the winding roller.

[0019] By adopting the above technical solution, a third vertical plate, a winding roller, and a winding motor are provided, and the winding motor drives the winding roller to rotate to wind the cloth.

[0020] In summary, the utility model has the following beneficial effects: after the cloth is produced from the warp knitting machine body, it passes through the clamping assembly, the collecting box, and the tensioning assembly and is collected by the winding assembly; when the cloth passes through the collecting box, it contacts the clapper, and the driving assembly drives the slide bar to move up and down, driving the clapper to move up and down to slap the cloth, so that the impurities and dust attached to the cloth are slapped and lifted up, and then the collecting assembly collects the impurities floating in the collecting box, thereby ensuring the quality of the cloth; when the cloth is slapped, the cloth moves, generating a pulling force on both ends of the cloth, and the clamping assembly clamps the cloth to prevent the cloth from pulling the cloth in the weaving process and affecting the quality of the cloth, and the tensioning assembly tightens the cloth to ensure that the cloth can be stably wound up by the winding assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0022] Figure 2 This is a schematic structural diagram of the collecting assembly, winding assembly, and clamping assembly of an embodiment of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the clamping assembly according to an embodiment of the present utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the drive component and the collection component of the embodiment of the utility model;

[0025] Figure 5 yes Figure 4 An enlarged view of part A of the figure;

[0026] Figure 6 This is a schematic diagram of the internal structure of the collection box according to an embodiment of the utility model;

[0027] Figure 7 yes Figure 6 A magnified view of part B;

[0028] Figure 8 This is a schematic structural diagram of a winding assembly and a tensioning assembly according to an embodiment of the present invention;

[0029] Figure 9 yes Figure 8 Enlarged view of part C.

[0030] In the figure: 10, warp knitting machine body; 20, bottom plate; 21, vertical plate; 22, collecting box; 23, opening; 24, slide bar; 25, clapper; 30, driving assembly; 31, rotating shaft; 32, push plate; 33, first compression spring; 34, cam; 35, fixing seat; 36, driving motor; 40, collecting assembly; 41, mounting box; 42, mounting plate; 43, fan blade; 44, rotating shaft; 45, driven pulley; 46, driving pulley; 47, transmission belt; 48, fixing pipe; 481, fixing block; 48 2. Slide; 49. Filter box; 491. Raised strip; 50. Winding assembly; 51. Third vertical plate; 52. Winding roller; 53. Connecting seat; 54. Winding motor; 60. Clamping assembly; 61. First vertical plate; 62. Clamping roller; 63. Clamping gear; 64. Horizontal plate; 65. Rotating motor; 66. Driving gear; 70. Tensioning assembly; 71. Second vertical plate; 72. Fixed plate; 73. Guide rod; 74. Limiting plate; 75. Lifting plate; 76. Second compression spring; 77. Connecting plate; 78. Rotating roller. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0032] like Figure 1-9As shown, the embodiment of the present application discloses a warp knitting machine for producing mattress fabrics, comprising a warp knitting machine body 10, a drive assembly 30, a collection assembly 40, a winding assembly 50, and a tensioning assembly 70. A bottom plate 20 is provided on one side of the discharge port of the warp knitting machine body 10, and the length direction of the bottom plate 20 is consistent with the discharge port of the warp knitting machine body 10. Two vertical plates 21 are provided in the middle of the bottom plate 20 along the width direction of the bottom plate 20, and a collection box 22 is provided between the two vertical plates 21. Openings 23 are provided on both sides of the collection box 22 for allowing fabric to pass through the collection box 22. Two sliding holes are vertically provided at the bottom of the collection box 22, and sliding rods 24 are slidably provided in the sliding holes. The tops of the two sliding rods 24 are located in the collection box 22 and are jointly provided with a clapper 25, so that the sliding rods 24 and the clapper 25 can rise and fall synchronously. The top of the clapper 25 contacts the bottom of the fabric passing through the collection box 22. The vertical plate 21 is equipped with a drive assembly 30 that drives the two slide bars 24 in synchronous up and down reciprocating motion. This reciprocating motion of the slide bars 24 drives the clapper 25 to beat the fabric, removing impurities and dust from the fabric and ensuring fabric quality. A collection assembly 40 is located on the side of the collection box 22 and is used to collect floating impurities within the box. A reel assembly 50 is located on the side of the base plate 20 away from the warp knitting machine body 10 and is used to reel the fabric. A clamping assembly 60 is installed on the base plate 20 between the upright plate 21 and the warp knitting machine body 10. A tensioning assembly 70 is also installed on the base plate 20 between the upright plate 21 and the winding assembly 50. When the fabric is flapped, it moves, exerting a pulling force on both ends of the fabric. The clamping assembly 60 clamps the fabric to prevent it from pulling on the fabric being knitted, which could affect its quality. The tensioning assembly 70 tightens the fabric to ensure that it can be stably wound by the winding assembly 50. A lid is hingedly connected to the top of the collection box 22. Opening the lid facilitates the operator's operation in passing the fabric through the collection box 22. The opening 23 is large to prevent friction between the fabric and the opening 23 during movement.

[0033] Specifically, the clamping assembly 60 includes first vertical plates 61 spaced apart along the width of the base plate 20. Two clamping rollers 62 are rotatably mounted between the two first vertical plates 61. The length of the clamping rollers 62 is perpendicular to the length of the base plate 20, and the gap between the two clamping rollers 62 is slightly smaller than the thickness of the fabric, ensuring that the fabric is clamped securely. One side of the clamping roller 62's roller shaft passes through the first vertical plates 61 and is equipped with a clamping gear 63. The two clamping gears 63 mesh, causing them to rotate in opposite directions, thereby causing the two clamping rollers 62 to rotate in opposite directions. A horizontal plate 64 is mounted on one of the first vertical plates 61. A rotary motor 65 is mounted horizontally on the horizontal plate 64. A driving gear 66 is mounted on the output shaft of the rotary motor 65. The driving gear 66 meshes with one of the clamping gears 63. The rotary motor 65 drives the driving gear 66 to rotate, driving the two clamping gears 63 to rotate, thereby driving the two clamping rollers 62 to rotate in opposite directions. The two clamping rollers 62 clamp the fabric and convey it backward.

[0034] During installation, the drive assembly 30 includes a rotating shaft 31 that rotates horizontally between the two vertical plates 21. The length of the rotating shaft 31 is perpendicular to the length of the base plate 20. The bottom of the slide bar 24 is located below the collection box 22 and is equipped with a push plate 32. A first compression spring 33 is mounted on the slide bar 24, located between the push plate 32 and the collection box 22. One end of the first compression spring 33 is connected to the push plate 32, and the other end is connected to the bottom of the collection box 22. A cam 34 is mounted on the rotating shaft 31 corresponding to the push plate 32. The cam 34 contacts the bottom of the push plate 32. Rotation of the rotating shaft 31 drives the cam 34. When the protruding portion of the cam 34 contacts the push plate 32, it pushes the push plate 32 upward, causing the slide bar 24 and the clapper 25 to rise. As the push plate 32 rises, the first compression spring 33 is compressed. When the protruding portion of the cam 34 separates from the push plate 32, the first compression spring 33, under the elastic force, pushes the push plate 32, the slide bar 24, and the clapper 25 back to their original position. A fixing seat 35 is provided on one of the vertical plates 21 . A driving motor 36 is horizontally provided on the fixing seat 35 . The output shaft of the driving motor 36 is connected to the rotating shaft 31 . The driving motor 36 drives the rotating shaft 31 to rotate.

[0035] The collection assembly 40 includes a mounting box 41 located on the side of the collection box 22 adjacent to the drive motor 36. The mounting box 41 is in communication with the collection box 22. A mounting plate 42 is disposed within the mounting box 41 adjacent to the collection box 22. Fan blades 43 are rotatably mounted on the mounting plate 42. A rotating shaft 44 is concentrically mounted on the fan blades 43. The length of the rotating shaft 31 is perpendicular to the length of the base plate 20. One end of the rotating shaft 44 passes through the mounting box 41 and is provided with a driven pulley 45. A driving pulley 46 is provided on the output shaft of the drive motor 36. The diameter of the driving pulley 46 is larger than that of the driven pulley 45. The driving pulley 46 and the driven pulley 45 are connected by a transmission belt 47. A fixed pipe 48 is connected to the bottom of the mounting box 41. The drive motor 36 drives the driving pulley 46 to rotate. Since the driving pulley 46 and the driven pulley 45 are connected by the transmission belt 47, the driven pulley 45 rotates, driving the rotating shaft 44 and the fan blades 43 to rotate, thereby drawing air from the collection box 22 into the fixed pipe 48. A filter box 49 is provided at the bottom of the fixed pipe 48. The air in the fixed pipe 48 passes through the filter box 49 and is then discharged. Impurities and dust in the air are filtered by the filter box 49. When the air in the collection box 22 is drawn into the fixed pipe 48, the outside air enters the collection box 22 through the opening 23. Fixed blocks 481 are located on either side of the bottom of the fixed tube 48. Slide grooves 482 are defined within these blocks, with the notches of the two slide grooves 482 facing each other. Raised strips 491 are located on either side of the top of the filter cartridge 49. These slide grooves 482 slide in tandem with the corresponding ridges 482, allowing the filter cartridge 49 to be removed for cleaning. When the raised strips 491 engage the slide grooves 482, the top of the filter cartridge 49 contacts the bottom of the fixed tube 48. The filter cartridge 49 has a plurality of filter holes defined within its plate.

[0036] In the specific setting, the tensioning assembly 70 includes a second vertical plate 71 arranged on the base plate 20 at intervals along the width direction of the base plate 20, and a fixed plate 72 is arranged between the upper parts of the two second vertical plates 71. Two guide holes arranged at intervals are vertically opened on the fixed plate 72, and a guide rod 73 is slidably arranged in the guide hole. A limiting plate 74 is provided on the top of the guide rod 73 to prevent the guide rod 73 from falling out of the guide hole. The two guide rods 73 are commonly provided with a lifting plate 75 at the bottom. The guide rod 73 is located between the lifting plate 75 and the fixed plate 72 and is sleeved with a second compression spring 76. Two connecting plates 77 are spaced apart at the bottom of the lifting plate 75. A rotating roller 78 is rotatably provided between the two connecting plates 77. The roller surface of the rotating roller 78 contacts the top surface of the cloth. When the cloth is flapped by the clapper 25, the cloth between the clapper 25 and the winding assembly 50 will be tightened, driving the rotating roller 78, the lifting plate 75 and the guide rod 73 to rise, and the second compression spring 76 is compressed. When the clapper 25 is reset, the second compression spring 76 pushes the rotating roller 78, the lifting plate 75 and the guide rod 73 to reset under the action of the elastic force, thereby ensuring the stability of the winding assembly 50 in winding the cloth.

[0037] The winding assembly 50 includes third vertical plates 51 spaced apart along the width of the base plate 20. A winding roller 52 is rotatably mounted between the two third vertical plates 51, with the length of the winding roller 52 perpendicular to the length of the base plate 20. A connecting seat 53 is mounted on one of the third vertical plates 51, and a winding motor 54 is mounted horizontally on the connecting seat 53. The output shaft of the winding motor 54 is connected to the shaft of the winding roller 52, which drives the winding roller 52 to rotate and wind the fabric.

[0038] The operating principle of a warp knitting machine for mattress fabric production in this embodiment is as follows: After the fabric is produced from the warp knitting machine body 10, it passes between two clamping rollers 62, then passes through the collection box 22 through the opening 23, passes around the rotating roller 78, and is connected to the collection roller. At the same time, the winding motor 54, the rotating motor 65, and the drive motor 36 are started. The winding motor 54 drives the winding roller 52 to rotate to wind the cloth; the rotating motor 65 drives the driving gear 66 to rotate, driving the two clamping gears 63 and the clamping roller 62 to rotate in the opposite direction, clamping the cloth and conveying it backward; the driving motor 36 drives the rotating shaft 31 and the active pulley 46 to rotate, driving the cam 34 to rotate. When the protruding part of the cam 34 contacts the push plate 32, it pushes the push plate 32 to rise, causing the slide bar 24 and the clapper 25 to rise. When the push plate 32 rises, the first compression spring 33 is compressed. When the protruding part of the cam 34 separates from the push plate 32, the first compression spring 33 pushes the push plate 32, the slide bar 24, and the clapper 25 to reset under the action of the elastic force. This is repeated, so that the clapper 25 slaps the cloth, causing impurities and dust attached to the cloth to be slapped and lifted up. The driving pulley 46 drives the driven pulley 45, the rotating shaft 44, and the fan blades 43 to rotate, thereby drawing the air in the collection box 22 into the fixed pipe 48, and then discharged after passing through the filter box 49. Impurities and dust in the air are filtered by the filter box 49.

[0039] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A warp knitting machine for producing mattress fabrics, comprising a warp knitting machine body (10), characterized in that: A bottom plate (20) is provided on one side of the discharge port of the warp knitting machine body (10), two vertical plates (21) are spaced apart on the bottom plate (20), a collecting box (22) is provided between the two vertical plates (21), openings (23) for the cloth to pass through are provided on both sides of the collecting box (22), two sliding holes are vertically provided at the bottom of the collecting box (22), a sliding rod (24) is slidingly provided in the sliding hole, the tops of the two sliding rods (24) are located in the collecting box (22) and a clapper (25) is provided together, the top of the clapper (25) is in contact with the cloth, A driving assembly (30) for driving two sliding rods (24) to synchronously reciprocate up and down is provided on the vertical plate (21); a collecting assembly (40) for collecting impurities floating in the collecting box (22) is provided on one side of the collecting box (22); a winding assembly (50) is provided on the side of the bottom plate (20) away from the warp knitting machine body (10); a clamping assembly (60) is provided on the bottom plate (20) between the vertical plate (21) and the warp knitting machine body (10); and a tensioning assembly (70) is provided on the bottom plate (20) between the vertical plate (21) and the winding assembly (50).

2. The warp knitting machine for producing mattress fabrics according to claim 1, characterized in that: The driving assembly (30) includes a rotating shaft (31) that is horizontally rotatable and arranged between two vertical plates (21); the bottom of the sliding rod (24) is located at the lower side of the collection box (22) and is provided with a push plate (32); the sliding rod (24) is located between the push plate (32) and the collection box (22) and is provided with a first compression spring (33); a cam (34) is provided on the rotating shaft (31) corresponding to the push plate (32); the wheel surface of the cam (34) contacts the bottom surface of the push plate (32); a fixing seat (35) is provided on one of the vertical plates (21); a driving motor (36) is horizontally provided on the fixing seat (35); and the output shaft of the driving motor (36) is connected to the rotating shaft (31).

3. The warp knitting machine for producing mattress fabrics according to claim 2, characterized in that: The collecting assembly (40) includes a mounting box (41) on one side of the collecting box (22) and in communication with the collecting box (22), a mounting plate (42) is provided in the mounting box (41), a fan blade (43) is rotatably provided on the mounting plate (42), a rotating shaft (44) is coaxially provided on the fan blade (43), one end of the rotating shaft (44) passes through the mounting box (41) and is provided with a driven pulley (45), a driving pulley (46) is provided on the output shaft of the driving motor (36), the driving pulley (46) and the driven pulley (45) are connected by a transmission belt (47), a fixed pipe (48) is connected at the bottom of the mounting box (41), and a filter box (49) is provided at the bottom of the fixed pipe (48).

4. The warp knitting machine for producing mattress fabrics according to claim 3, characterized in that: Fixed blocks (481) are provided on both sides of the bottom of the fixed tube (48), and a slide groove (482) is provided on the fixed block (481). The notches of the two slide grooves (482) are opposite to each other. Raised strips (491) are provided on both sides of the top of the filter box (49), and the raised strips (491) are slidably matched with the corresponding slide grooves (482).

5. The warp knitting machine for producing mattress fabrics according to claim 1, characterized in that: The clamping assembly (60) includes first vertical plates (61) arranged at intervals on the bottom plate (20), two clamping rollers (62) are rotatably arranged between the two first vertical plates (61), one side roller shaft of the clamping roller (62) passes through the first vertical plates (61) and is provided with a clamping gear (63), the two clamping gears (63) are meshed, a horizontal plate (64) is provided on one of the first vertical plates (61), a rotating motor (65) is horizontally provided on the horizontal plate (64), a driving gear (66) is provided on the output shaft of the rotating motor (65), and the driving gear (66) is meshed with one of the clamping gears (63).

6. The warp knitting machine for producing mattress fabrics according to claim 1, characterized in that: The tensioning assembly (70) comprises a second vertical plate (71) arranged at intervals on the bottom plate (20), a fixed plate (72) is arranged between the two second vertical plates (71), two guide holes are arranged at intervals on the fixed plate (72), a guide rod (73) is slidably arranged in the guide hole, a limit plate (74) is arranged at the top of the guide rod (73), a lifting plate (75) is commonly arranged at the bottom of the two guide rods (73), a second compression spring (76) is sleeved on the rod body of the guide rod (73) located between the lifting plate (75) and the fixed plate (72), two connecting plates (77) are arranged at intervals at the bottom of the lifting plate (75), a rotating roller (78) is rotatably arranged between the two connecting plates (77), and the roller surface of the rotating roller (78) is in contact with the cloth.

7. The warp knitting machine for producing mattress fabrics according to claim 1, characterized in that: The winding assembly (50) comprises third vertical plates (51) arranged at intervals on the bottom plate (20), a winding roller (52) being rotatably arranged between the two third vertical plates (51), a connecting seat (53) being arranged on one of the third vertical plates (51), a winding motor (54) being horizontally arranged on the connecting seat (53), and an output shaft of the winding motor (54) being connected to a roller shaft of the winding roller (52).

Citation Information

Patent Citations

  • Warp knitting machine for producing polyester / spandex swimsuit fabric

    CN215976291U