Manual shearing device for carbon fiber cloth
By designing a manual carbon fiber cloth shear, the problem of inaccurate positioning of carbon fiber cloth during the shearing process is solved by using fixing components and shearing components, achieving an easy, fast and accurate shearing effect and reducing labor intensity.
Patent Information
- Application Number
- CN202422283465.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing shears do not fix the carbon fiber cloth, so cutting is difficult and the cuts are uneven and inaccurate.
A manual shear for carbon fiber cloth was designed, which included a workbench, a support frame, a fixing assembly, a shearing assembly, and a guide roller. The carbon fiber cloth was fixed by a support block and a positioning adhesive plate, and the cutting was performed by a rotating block and a blade. The shear was also equipped with a guide roller and a lifting structure to accommodate operators of different heights.
The stable positioning of the carbon fiber cloth is achieved, ensuring the easy, fast and accurate cutting process, reducing labor intensity and improving cutting efficiency and quality.
Smart Images

Figure CN223423017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cloth shearing, in particular to a manual shear for carbon fiber cloth. Background Art
[0002] Carbon fiber reinforced bridges have been widely used in recent years because of their advantages of small construction restrictions, low cost, good effect and no damage to the bridge structure. Carbon fiber reinforcement requires carbon fiber cloth, and under the existing construction conditions, there are many problems when cutting the carbon fiber cloth: Problem 1: Under the existing conditions, most of the carbon fiber cloth is cut with scissors. The cutting speed of scissors is slow and the shear surface cannot be guaranteed to be smooth, which easily leads to waste of carbon fiber cloth. During the cutting process, uneven edges and fiber fuzzing are likely to occur, affecting the quality of the carbon fiber cloth and subsequent use effects.
[0003] A Chinese patent (publication number: CN210436251U) discloses a carbon fiber cloth shearing machine for bridge reinforcement, including a mounting seat, a roller, a push handle, a T-slot, an adjustment slot, an adjustment mechanism and a shearing mechanism. The lower end of the mounting seat is evenly installed with rollers, the upper end of the mounting seat is installed with a push handle, the front end surface of the mounting seat is provided with a T-slot, the shearing mechanism is installed in the T-slot, the upper end of the T-slot is symmetrically provided with adjustment slots on the left and right sides, the adjustment mechanism is installed in the adjustment slot, and the adjustment mechanism includes an adjustment rod threadedly connected to the inner wall of the right end of the adjustment slot, and the adjustment rod passes through the mounting seat from the right end surface of the adjustment slot and enters the T-slot.
[0004] The above solution cuts the carbon fiber by setting a rotating shear knife. However, if there is no fixing device to fix the carbon fiber cloth during the cutting process, the carbon fiber cloth may run and the positioning may be inaccurate, resulting in more difficult cutting, uneven and inaccurate cuts, and ultimately affecting the subsequent use of the carbon fiber cloth. Utility Model Content
[0005] The technical problem to be solved by the utility model is that the existing shears do not fix the carbon fiber cloth, cutting is relatively strenuous, and the incisions are uneven and inaccurate; the purpose is to provide a manual shear for carbon fiber cloth, which solves the problem that the existing shears do not fix the carbon fiber cloth, cutting is relatively strenuous, and the incisions are uneven and inaccurate.
[0006] The utility model is achieved through the following technical solutions:
[0007] Manual carbon fiber cloth shears, including:
[0008] A workbench, the top of which is provided with a support frame, on which a placement roller is rotatably provided;
[0009] A fixing assembly is provided on the workbench, comprising a support block and a positioning adhesive plate, wherein the support block is mounted on the workbench;
[0010] There are two positioning adhesive plates, which are respectively arranged on both sides of the support block;
[0011] The shearing assembly is arranged between two positioning adhesive plates and is used for cutting the carbon fiber cloth.
[0012] Further optimized, the shearing assembly includes a rotating block, a moving blade and a fixed blade,
[0013] One end of the rotating block is rotatably mounted on the supporting block via a rotating shaft, and the rotating block is located between the two positioning adhesive plates;
[0014] The movable blade is fixedly mounted on the bottom of the rotating block;
[0015] The fixed blade is installed on the supporting block, and cooperates with the movable blade to cut the carbon fiber cloth.
[0016] Further optimization is that the end of the rotating block away from the rotating shaft is connected to the tool handle.
[0017] Further optimization, in order to ensure the comfort of use of the knife handle and increase the anti-slip performance of the knife handle, is set as follows: the knife handle is provided with an anti-slip pad.
[0018] Further optimized, a knife groove is opened on the top of the support block, and the knife groove is used to place the fixed blade and the movable blade.
[0019] Further optimization, in order to ensure the positioning of the carbon fiber cloth during the shearing process, is set as follows: a guide roller is rotatably provided on the support frame, and the guide roller is located between the support block and the placement roller.
[0020] Further optimized, the guide roller is covered with a sponge layer, and the sponge layer is used for adding base glue or water.
[0021] Further optimization, in order to be suitable for operators of different heights, is configured as follows: a lifting structure is provided between the support block and the workbench.
[0022] Further optimization also includes a counterweight water tank, which is arranged on the workbench near one end of the roller.
[0023] Further optimization is provided in that a water inlet is provided on the top of the counterweight water tank and a water outlet is provided on one side of the counterweight water tank.
[0024] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0025] 1. The carbon fiber cloth is positioned by setting a fixed component, and the part to be cut is kept in a taut state, so that the cutting component can be cut easily, quickly and accurately.
[0026] 2. The operation is simple and quick, while ensuring stability and safety during the shearing process.
[0027] 3. The manual carbon fiber cloth shears of this application have demonstrated excellent performance in actual construction site use, improving cutting efficiency and quality while also reducing worker labor intensity. This device is suitable for cutting a variety of carbon fiber cloths and has broad application prospects in fields such as building reinforcement and aerospace. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the accompanying drawings:
[0029] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0030] Figure 2 for Figure 1 A magnified schematic diagram of the middle part;
[0031] Figure 3 It is a top view of the workbench of the utility model.
[0032] Markings and corresponding parts names in the accompanying drawings:
[0033] 1-workbench, 2-support frame, 3-placement roller, 4-fixed component, 41-support block, 411-knife groove, 42-positioning adhesive plate, 5-cutting component, 51-rotating block, 52-moving blade, 53-fixed blade, 54-rotating shaft, 6-knife handle, 61-anti-slip pad, 7-guide roller, 71-sponge layer, 8-lifting structure, 9-counterweight water tank, 91-water inlet, 92-water outlet. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0035] Example 1
[0036] This embodiment 1 provides a manual shearing device for carbon fiber cloth, such as Figure 1-Figure 3 Shown, including:
[0037] Workbench 1 provides a platform for shearing work. Specifically, workbench 1 is a square structure, and its bottom is provided with supporting legs for support.
[0038] The top of the workbench 1 is provided with a support frame 2, and a placing roller 3 is rotatably arranged on the support frame 2; the placing roller 3 is located at the right side of the support frame 2, and is used for placing the carbon fiber cloth to be cut.
[0039] The fixing assembly 4 is arranged on the workbench 1, and includes a support block 41 and a positioning adhesive plate 42,
[0040] The support block 41 is arranged on the workbench 1; the support block 41 is used for supporting the positioning adhesive plate 42 and is arranged at the left side of the workbench 1.
[0041] The number of the positioning adhesive plates 42 is two, and the two positioning adhesive plates 42 are arranged at the two sides of the support block 41 respectively; after the carbon fiber cloth is pulled to the left side of the workbench 1, the carbon fiber cloth is bonded to the two positioning adhesive plates 42, at this time, the position of the carbon fiber cloth is fixed to a certain extent, so that the stability of the position of the carbon fiber cloth in the cutting process is ensured, and cutting inaccuracy caused by movement or deformation is avoided.
[0042] The cutting assembly 5 is arranged between the two positioning adhesive plates 42 and is used for cutting the carbon fiber cloth; after the carbon fiber cloth is fixed by the two positioning adhesive plates 42, at this time, the cutting position of the carbon fiber cloth is in a taut state, and the cutting assembly 5 can be smoothly and easily cut between the two positioning adhesive plates 42.
[0043] Further, as shown in the drawings, Figure 2 The cutting assembly 5 includes a rotating block 51, a moving blade 52 and a fixed blade 53,
[0044] One end of the rotating block 51 is rotatably arranged on the support block 41 through a rotating shaft 54, and the rotating block 51 is located between the two positioning adhesive plates 42;
[0045] The moving blade 52 is fixedly arranged at the bottom of the rotating block 51; specifically, a placing groove is formed at the bottom of the rotating block 51, and the moving blade 52 is fixedly arranged in the placing groove, so as to ensure the safety of the moving blade 52.
[0046] The fixed blade 53 is arranged on the support block 41, and the fixed blade 53 cooperates with the moving blade 52 to cut the carbon fiber cloth. Specifically, a blade groove 411 is formed at the top of the support block 41, and the blade groove 411 is used for placing the fixed blade 53 and the moving blade 52. The fixed blade 53 is fixedly arranged in the blade groove 411, so as to avoid injury caused by accidental touch of the staff, and at the same time, the rotating block 51 drives the moving blade 52 to rotate, and finally falls into the blade groove 411 after cutting is completed, so as to protect the moving blade 52 and the fixed blade 53 to a certain extent.
[0047] In this embodiment, both the fixed blade 53 and the movable blade 52 are made of a high-hardness, wear-resistant material, and their shape and sharpness are customized according to the thickness and hardness of the carbon fiber cloth. This design ensures the stability and durability of the blades during the shearing process, while also improving the accuracy and efficiency of the shearing.
[0048] Specifically, the specific working process of the shearing component 5 is:
[0049] The staff holds the end of the rotating block 51 away from the rotating shaft 54. The rotating block 51 rotates and drives the movable blade 52 to move at the same time. After moving downward, the staff applies force to the movable blade 52, which now contacts the carbon fiber cloth. Due to the excessive pressure, the carbon fiber cloth can be easily cut. In addition, the fixed blade 53 can be used for assistance. That is, when the carbon fiber cloth contacts the fixed blade 53, due to the excessive pressure on both sides of the carbon fiber cloth, the movable blade 52 applies force downward to shear the carbon fiber cloth.
[0050] When the movable blade 52 falls, the fixed blade 53 and the movable blade 52 are misaligned. After falling, there is no gap between the movable blade 52 and the fixed blade 53 and both blades are in the blade groove 411 .
[0051] Furthermore, one end of the rotating block 51 away from the rotating shaft 54 is connected to a knife handle 6. During the shearing process, it is often necessary to hold one side of the rotating block 51 for operation, and the setting of the knife handle 6 is convenient for the operator to hold.
[0052] Furthermore, the handle 6 is provided with a non-slip cushion 61. This cushion 61 enhances the comfort of the handle 6, preventing slipping during use while facilitating grip and operation. Furthermore, the connection between the handle 6 and the movable blade 52 is sufficiently strong and stable to withstand the forces involved in cutting. This design allows the user to easily and accurately control the cutting force and angle, improving cutting efficiency and quality.
[0053] Furthermore, a guide roller 7 is rotatably provided on the support frame 2 , and the guide roller 7 is located between the support block 41 and the placement roller 3 .
[0054] In this embodiment, the guide roller 7 is used to guide the carbon fiber cloth and keep the carbon fiber cloth in a tensioned state so as to facilitate the workers to directional pull the carbon fiber cloth to the shearing step.
[0055] Furthermore, the guide roller 7 is coated with a sponge layer 71, which is used to apply primer or water. Specifically, the sponge layer 71 has an adsorption effect. After the carbon fiber cloth passes through the bottom of the guide roller 7, it is extended for the next step of fixation and shearing. As it passes through the guide groove, the water or primer on the sponge layer 71 soaks into the carbon fiber cloth.
[0056] During cleaning, that is, when there is a lot of dust on the carbon fiber cloth, water can be added to clean the carbon fiber cloth on the sponge layer 71. At this time, the workbench 1 can be used as a cleaning platform.
[0057] During shearing, since the carbon fiber cloth will need to be coated with primer during subsequent use and installation, adding primer to the sponge layer 71 and applying it to the carbon fiber cloth in a guided manner saves the need to apply primer to the carbon fiber cloth later, thereby improving the work efficiency of the staff. In addition, the viscosity provided by the primer keeps the carbon fiber cloth in a taut state, facilitating the subsequent shearing work.
[0058] Furthermore, a lifting structure 8 is provided between the support block 41 and the workbench 1 .
[0059] In actual use, due to the different heights of operators, the height of the shearing assembly 5 needs to be adjusted for easy operation. However, the lifting structure 8 can drive the support block 41 to rise and fall. In this embodiment, the lifting structure 8 can be an electric telescopic rod, which starts the extension or contraction of the electric telescopic rod to drive the support block 41 to rise or fall.
[0060] In addition, the lifting structure 8 can also be a threaded sleeve combination. Specifically, the lifting structure 8 includes a threaded sleeve and a threaded rod. The threaded sleeve is rotatably set on the workbench 1. A knob at the bottom of the workbench 1 is set at one end of the threaded sleeve. The threaded sleeve is threadedly connected to the threaded rod. One end of the threaded rod is fixedly connected to the support block 41. The knob is turned to drive the threaded sleeve to rotate. Under the threaded connection between the threaded sleeve and the threaded rod, the threaded rod moves up or down to drive the movement of the support block 41, thereby finally achieving lifting.
[0061] The lifting structure 8 is not limited to the above two forms, and any other structure that can adjust the height of the support block 41 can be used as the lifting structure 8.
[0062] Example 2
[0063] According to another embodiment of the present invention, Figure 1 As shown, a counterweight water tank 9 is also included, and the counterweight water tank 9 is arranged at one end of the workbench 1 close to the placement roller 3.
[0064] In this embodiment, the counterweight water tank 9 is a square structure and is located on the right side of the workbench 1. During the carbon fiber cloth cutting process, since the movable blade 52 is located on the left side of the workbench 1, manual force is required during cutting. In order to ensure the balance of the workbench 1, a counterweight water tank 9 is set on the right side of the workbench 1 to ensure the stability and balance of the workbench 1.
[0065] Furthermore, a water inlet 91 is provided on the top of the counterweight water tank 9, and a water outlet 92 is provided on one side of the counterweight water tank 9. The counterweight water tank 9 contains water to increase or reduce the weight of the counterweight water tank 9. At the same time, the water in the counterweight water tank 9 can be used for cleaning the countertop, etc., and can also be used to add water to the sponge layer 71.
[0066] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only a specific implementation method of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. Carbon fiber cloth manual shear, characterized in that, include: A workbench, the top of which is provided with a support frame, on which a placement roller is rotatably provided; A fixing assembly is provided on the workbench, comprising a support block and a positioning adhesive plate, wherein the support block is mounted on the workbench; There are two positioning adhesive plates, which are respectively arranged on both sides of the support block; The shearing assembly is arranged between two positioning adhesive plates and is used for cutting the carbon fiber cloth.
2. The manual carbon fiber cloth shear according to claim 1, characterized in that: The shearing assembly includes a rotating block, a moving blade and a fixed blade. One end of the rotating block is rotatably mounted on the supporting block via a rotating shaft, and the rotating block is located between the two positioning adhesive plates; The movable blade is fixedly mounted on the bottom of the rotating block; The fixed blade is installed on the supporting block, and cooperates with the movable blade to cut the carbon fiber cloth.
3. The manual carbon fiber cloth shear according to claim 2, characterized in that: One end of the rotating block away from the rotating shaft is connected with a knife handle.
4. The manual carbon fiber cloth shear according to claim 3, characterized in that: The knife handle is covered with an anti-skid pad.
5. The manual carbon fiber cloth shear according to claim 2, characterized in that: A knife groove is provided on the top of the support block, and the knife groove is used for placing a fixed blade and a movable blade.
6. The manual carbon fiber cloth shear according to claim 1, characterized in that: A guide roller is rotatably provided on the support frame, and the guide roller is located between the support block and the placement roller.
7. The manual carbon fiber cloth shear according to claim 6, characterized in that: The guide roller is covered with a sponge layer, and the sponge layer is used for adding base glue or water.
8. The manual carbon fiber cloth shear according to any one of claims 1 to 7, characterized in that: A lifting structure is provided between the support block and the workbench.
9. The manual carbon fiber cloth shear according to claim 1, characterized in that: It also includes a counterweight water tank, which is arranged on the workbench near one end of the roller.
10. The manual carbon fiber cloth shear according to claim 9, characterized in that: The top of the counterweight water tank is provided with a water inlet, and one side of the counterweight water tank is provided with a water outlet.
Citation Information
Patent Citations
Carbon fiber cloth shearing machine for bridge reinforcement
CN210436251U