Resonant beam adjusting device used for being matched with large-diameter steel cylinder

By setting up multiple vibration platform main beams and sub-beams on a large-diameter steel cylinder and using components such as bolts, square pins, angular gearboxes and vibration-damping rubber, the structural strength and connection problems of the resonance beam device on the large-diameter steel cylinder were solved, and the stable operation and synchronous start-up of the vibration platform were achieved.

CN223423243UActive Publication Date: 2025-10-10CCCC THIRD HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202422708339.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-10
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing resonance beam adjustment device for large-diameter steel cylinders cannot meet the structural strength requirements of the main beam and auxiliary beam of the vibration platform and the strength requirements of the connection under the maximum excitation force.

Method used

Multiple vibration platform main beams and auxiliary beams are evenly distributed on the steel plate, connected by bolts and square pins, combined with angular gearboxes, universal joint shafts and couplings, and equipped with vibration-damping rubber and flexible oil pipes to ensure the stable operation of the vibration platform.

Benefits of technology

It improves the structural strength and connection stability of the vibration platform, effectively absorbs excess vibration, and ensures the smooth operation and synchronous start-up of the hydraulic vibration hammer group.

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Abstract

The utility model belongs to the technical field of resonant beam adjustment, and discloses a resonant beam adjusting device for adapting to a large-diameter steel cylinder, which comprises a steel plate, and an adjusting mechanism is arranged at the top of the steel plate; the adjusting mechanism comprises a plurality of vibration platform main beams and a plurality of vibration platform auxiliary beams, during use, a test site is firstly paved and leveled, then a steel plate is laid on the leveled site, and then the plurality of vibration platform main beams and the plurality of vibration platform auxiliary beams are all placed on the steel plate for testing; the multiple vibration platform main beams and the multiple vibration platform auxiliary beams are all made of 45 steel, the bolts are made of 42CrMo, the auxiliary parts can effectively absorb redundant vibration and guarantee stable operation of the hydraulic vibration hammer set, after connection work of detection equipment is completed, tests can be prepared, the vibration hammer set can be started, and starting synchronization conditions of all vibration hammers can be observed and recorded. An analysis result shows that the structural strength of the main beam of the vibration platform is enough to bear excitation force load.
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Description

Technical Field

[0001] The present application relates to the technical field of resonance beam adjustment, and more particularly to a resonance beam adjustment device for adapting to a large-diameter steel cylinder. Background Art

[0002] During the construction of large-scale construction islands in existing projects, vibratory hammers are required to sink large-diameter steel pipe piles.

[0003] During use, when the existing resonance beam adjustment device for adapting to large-diameter rigid tubes encounters the maximum exciting force, the structural strength of the main beam and auxiliary beam of the vibration platform and the strength of the connection between the two are mostly unable to meet the use requirements.

[0004] In order to solve the above problems, the present application provides a resonance beam adjustment device for adapting to a large-diameter steel cylinder. Utility Model Content

[0005] The present application provides a resonant beam adjustment device for adapting to large-diameter steel cylinders, which adopts the following technical solutions:

[0006] A resonance beam adjustment device for adapting to a large-diameter steel cylinder comprises a steel plate with an adjustment mechanism provided on the top of the steel plate;

[0007] The adjustment mechanism includes multiple vibration platform main beams and multiple vibration platform sub-beams, and the multiple vibration platform main beams and multiple vibration platform sub-beams are all located on the top of the steel plate. The multiple vibration platform main beams and multiple vibration platform sub-beams are all evenly distributed in a circular shape with the center line of the steel plate as the axis. Hydraulic vibration hammers are provided on the tops of the multiple vibration platform main beams. The multiple vibration platform main beams and the multiple hydraulic vibration hammers are fixedly connected by bolts. Two angular gear boxes are provided on the inside of the multiple hydraulic vibration hammers. The multiple angular gear boxes are respectively installed on the multiple vibration platform main beams, and auxiliary components are provided on the outside of the multiple angular gear boxes.

[0008] Furthermore, the auxiliary component includes a plurality of universal joint shafts, and two adjacent angular gearboxes are connected by the universal joint shafts.

[0009] Furthermore, one end of each of the angular gear boxes is connected to the extension shafts of each of the hydraulic vibration hammers via a coupling, and each of the vibration platform main beams and the vibration platform auxiliary beams is connected using a square pin and a bolt.

[0010] Through the above technical solution, the vibration platform main beam and the vibration platform sub-beam are connected by square pins and bolts, which can meet the vertical shear and horizontal connection requirements.

[0011] Furthermore, a plurality of vibration-damping rubbers are fixedly connected to the top of the steel plate, and the plurality of vibration-damping rubbers are evenly distributed with the center line of the steel plate as the axis.

[0012] Furthermore, the plurality of vibration-damping rubbers are respectively located at the bottom of the plurality of vibration platform main beams, and the diameters of the plurality of vibration-damping rubbers are all set to 1.2 meters.

[0013] Through the above technical solution, by providing multiple vibration-damping rubbers, it is possible to effectively absorb excess vibration and ensure the smooth operation of the vibrating hammer group.

[0014] Furthermore, multiple oil pipes are installed between the multiple hydraulic vibration hammers, and the multiple oil pipes are all made of flexible material.

[0015] Through the above technical solution, since the multiple oil pipes are made of flexible materials, the use effect of the oil pipes can be better.

[0016] In summary, this application has the following beneficial technical effects:

[0017] During use, the test site is first paved and leveled, and then steel plates are laid on the leveled site. Then, multiple vibration platform main beams and multiple vibration platform sub-beams are placed on the steel plates for testing. The materials of the multiple vibration platform main beams and vibration platform sub-beams are all 45 steel, and the material of the bolts is 42CrMo. The auxiliary components here can effectively absorb excess vibration and ensure the smooth operation of the hydraulic vibration hammer group. After the connection of the detection equipment is completed, the test can be prepared, the vibration hammer group is started, and the synchronization of the start-up of each vibration hammer is observed and recorded. The analysis results show that the structural strength of the vibration platform main beam is sufficient to bear the exciting force load. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of this application;

[0019] Figure 2 A partial perspective view of this application;

[0020] Figure 3 This is a three-dimensional diagram of the vibration platform sub-beam of this application.

[0021] Description of the numbers in the figure:

[0022] 1. Steel plate; 2. Vibration platform main beam; 3. Vibration platform subbeam; 4. Hydraulic vibration hammer; 5. Bolt 1; 6. Angle gearbox; 7. Universal joint shaft; 8. Coupling; 9. Square pin; 10. Vibration damping rubber; 11. Oil pipe. DETAILED DESCRIPTION

[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described; obviously, the described embodiments are only a part of the embodiments of the present application, and not all the embodiments of the present application, and all other embodiments obtained by a person of ordinary skill in the art without creative work based on the embodiments in the present application shall fall within the scope of protection of the present application.

[0024] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be internal communication of two elements. For a person of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0026] Embodiment:

[0027] The embodiment of the present application discloses a resonance beam adjusting device for adapting a large-diameter steel cylinder, please refer to Figure 1 、 Figure 2 and Figure 3 , comprising a steel plate 1, the top of the steel plate 1 is provided with an adjusting mechanism;

[0028] The adjusting mechanism comprises a plurality of vibration platform main beams 2 and a plurality of vibration platform auxiliary beams 3, the plurality of vibration platform main beams 2 and the plurality of vibration platform auxiliary beams 3 are located on the top of the steel plate 1, the plurality of vibration platform main beams 2 and the plurality of vibration platform auxiliary beams 3 are uniformly distributed in a circular manner with the center line of the steel plate 1 as the axis, the top of each of the plurality of vibration platform main beams 2 is provided with a hydraulic vibration hammer 4, the plurality of vibration platform main beams 2 and the plurality of hydraulic vibration hammers 4 are fixedly connected through a plurality of bolts one 5, the inner side of each of the plurality of hydraulic vibration hammers 4 is provided with two angular gear boxes 6, and the plurality of angular gear boxes 6 are respectively installed on the plurality of vibration platform main beams 2;

[0029] Please refer to Figure 1 and Figure 2, multiple angular gearboxes 6 are provided with auxiliary components on the outside, and the auxiliary components include multiple universal joint shafts 7. Two adjacent angular gearboxes 6 are installed and connected through the universal joint shaft 7, and one end of the multiple angular gearboxes 6 and the extended shafts of the multiple hydraulic vibration hammers 4 are connected through couplings 8. The multiple vibration platform main beams 2 and the multiple vibration platform sub-beams 3 are all installed and connected with square pins 9 and bolts 2. The vibration platform main beam 2 and the vibration platform sub-beam 3 are installed and connected with square pins 9 and bolts 2, which can meet the vertical shear and lateral connection requirements;

[0030] See also Figure 1 , a plurality of vibration-damping rubbers 10 are fixedly connected to the top of the steel plate 1. The plurality of vibration-damping rubbers 10 are evenly distributed with the center line of the steel plate 1 as the axis. The plurality of vibration-damping rubbers 10 are respectively located at the bottom of the plurality of vibration platform main beams 2. The diameter of the plurality of vibration-damping rubbers 10 is set to 1.2 meters. By setting up a plurality of vibration-damping rubbers 10, it can effectively absorb excess vibration and ensure the smooth operation of the vibration hammer group;

[0031] See also Figure 1 A plurality of oil pipes 11 are installed between the plurality of hydraulic vibration hammers 4. The plurality of oil pipes 11 are all made of flexible materials. Because the plurality of oil pipes 11 are all made of flexible materials, the use effect of the oil pipes 11 can be better.

[0032] The implementation principle of this embodiment is as follows: when in use, the test site is first paved and leveled, and then a steel plate 1 is laid on the leveled site, and then a plurality of vibration-damping rubbers 10 are evenly placed on the steel plate 1. After the placement of the plurality of vibration-damping rubbers 10 is completed, the plurality of vibration platform main beams 2 and the plurality of vibration platform sub-beams 3 can be placed on the vibration-damping rubbers 10 for testing. Here, the number of the vibration platform main beams 2 and the vibration platform sub-beams 3 are twelve, and the materials of the plurality of vibration platform main beams 2 and the vibration platform sub-beams 3 are all 45 steel, and the materials of the bolts 1 5 and the bolts 2 are both 42CrMo. The setting of the plurality of vibration-damping rubbers 10 can effectively absorb excess vibration, ensure the smooth operation of the hydraulic vibration hammer 4, and at multiple angles at the same time. Between the gear box 6 and the protruding shafts of multiple hydraulic vibratory hammers 4, a coupling 8 internal support expansion sleeve structure is used. This structure can be connected at any angle to solve the problem of synchronous shaft alignment. When the connection work of the detection equipment is completed, the test can be prepared, the hydraulic vibratory hammer 4 is started, and the start-up synchronization of each hydraulic vibratory hammer 4 is observed and recorded. The analysis results show that the structural strength of the vibration platform main beam 2 is sufficient to bear the exciting force load. Under the action of the same exciting force, the interference between the main beams is not obvious. The model is simplified to the main beam driving the movement of the sub-beam that is only affected by gravity. Therefore, the stress value of the sub-beam and the connecting parts between the sub-beam are small. In the analysis results, it is not the area where the stress maximum value is located, and the strength is also sufficient.

[0033] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A resonant beam adjustment device for adapting to a large diameter steel cylinder, comprising a steel plate (1), characterized in that: An adjustment mechanism is provided on the top of the steel plate (1); The adjustment mechanism comprises a plurality of vibration platform main beams (2) and a plurality of vibration platform sub-beams (3), wherein the plurality of vibration platform main beams (2) and the plurality of vibration platform sub-beams (3) are all located on the top of the steel plate (1), and the plurality of vibration platform main beams (2) and the plurality of vibration platform sub-beams (3) are all evenly distributed in a circumferential shape with the center line of the steel plate (1) as the axis, and a hydraulic vibration hammer (4) is provided on the top of the plurality of vibration platform main beams (2), and the plurality of vibration platform main beams (2) and the plurality of hydraulic vibration hammers (4) are fixedly connected by bolts (5), and two angular gear boxes (6) are provided on the inner sides of the plurality of hydraulic vibration hammers (4), and the plurality of angular gear boxes (6) are respectively installed on the plurality of vibration platform main beams (2), and auxiliary components are provided on the outer sides of the plurality of angular gear boxes (6).

2. The resonance beam adjustment device for adapting to a large diameter steel cylinder according to claim 1, characterized in that: The auxiliary component comprises a plurality of universal joint shafts (7), and two adjacent angular gear boxes (6) are installed and connected via the universal joint shafts (7).

3. The resonance beam adjustment device for adapting to a large diameter steel cylinder according to claim 1, characterized in that: One end of the plurality of angular gear boxes (6) is connected to the extended shafts of the plurality of hydraulic vibration hammers (4) via a coupling (8), and the plurality of vibration platform main beams (2) and the plurality of vibration platform auxiliary beams (3) are connected by square pins (9) and bolts.

4. The resonance beam adjustment device for adapting to a large diameter steel cylinder according to claim 1, characterized in that: A plurality of vibration-damping rubbers (10) are fixedly connected to the top of the steel plate (1), and the plurality of vibration-damping rubbers (10) are evenly distributed with the center line of the steel plate (1) as the axis.

5. The resonance beam adjustment device for adapting to a large diameter steel cylinder according to claim 4, characterized in that: The plurality of vibration-damping rubbers (10) are respectively located at the bottom of the plurality of vibration platform main beams (2), and the diameter of the plurality of vibration-damping rubbers (10) is set to 1.2 meters.

6. The resonance beam adjustment device for adapting to a large diameter steel cylinder according to claim 1, characterized in that: A plurality of oil pipes (11) are installed between the plurality of hydraulic vibration hammers (4), and the plurality of oil pipes (11) are all made of a flexible material.