Intelligent synchronous mortar grouting equipment

Abstract

The utility model discloses intelligent synchronous mortar grouting equipment. The intelligent synchronous mortar grouting equipment comprises a dry powder bin, a stirring tank and a mortar storage tank, a horizontal screw conveyor communicated with the interior of the dry powder bin is arranged below the dry powder bin; the horizontal screw conveyor is communicated with a stirring tank feeding hole formed in one end of the upper part of the stirring tank through a dip angle screw conveyor; a first stirring tank stirring shaft and a second stirring tank stirring shaft are oppositely and rotationally arranged in the stirring tank, and a first stirring tank driving motor and a second stirring tank driving motor which are respectively used for driving the first stirring tank stirring shaft and the second stirring tank stirring shaft to rotate are arranged at one end, far away from the stirring tank feeding hole, of the stirring tank. According to the utility model, slurrying and grouting operation can be carried out on the scene that the slurry contains sand or fine stone and the slurry is thick in density, the whole machine is reasonable in design and installation, the occupied space is small, and the application range is wide; and synchronous slurrying and grouting can be carried out along with the construction progress, and the working efficiency is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of grouting equipment, in particular to an intelligent synchronous mortar grouting equipment. Background Art

[0002] During shield construction, after the shield segments are assembled, a small gap remains between the outer surface of the segments and the soil. This gap can be filled through back-grouting, which prevents the segments and soil from settling. Back-grouting in shield tunneling machines connects the ground to the segments, prevents ground deformation, and improves the tunnel's waterproofing. However, during the current synchronous grouting process during shield construction, it is difficult to achieve a precise ratio of water to either a single or dual material, making it difficult to meet the slurry ratio required for construction. Therefore, an intelligent synchronous mortar grouting device has been developed. Utility Model Content

[0003] The purpose of the utility model is to provide an intelligent synchronous mortar grouting equipment to solve the technical problems mentioned in the above background technology.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] The utility model discloses intelligent synchronous mortar grouting equipment, which comprises a dry powder bin, a mixing tank and a slurry storage tank.

[0006] A horizontal screw conveyor is provided below the dry powder bin and is connected to the interior of the dry powder bin. The horizontal screw conveyor is connected to a mixing tank feed port provided at one end of the upper portion of the mixing tank through an inclined screw conveyor.

[0007] The interior of the stirring tank is provided with a first stirring tank stirring shaft and a second stirring tank stirring shaft for relative rotation, and one end of the stirring tank away from the stirring tank feed port is provided with a first stirring tank driving motor and a second stirring tank driving motor for driving the first stirring tank stirring shaft and the second stirring tank stirring shaft to rotate respectively.

[0008] The slurry storage tank is arranged below the mixing tank, and the two ends of the bottom of the mixing tank are connected to the slurry storage tank through the first mixing tank discharge butterfly valve and the second mixing tank discharge butterfly valve respectively. The two ends of the slurry storage tank are respectively provided with the first slurry storage tank slurry outlet and the second slurry storage tank slurry outlet.

[0009] A mortar pump rack is provided below the slurry storage tank, and a first mortar delivery pump and a second mortar delivery pump for delivering slurry are provided on the base of the mortar pump rack. The first mortar delivery pump and the second mortar delivery pump are respectively connected to the slurry outlet of the first slurry storage tank and the slurry outlet of the second slurry storage tank.

[0010] Furthermore, two dry powder silo lifting hooks are symmetrically fixed on both sides of the dry material silo.

[0011] Furthermore, an external end of the horizontal screw conveyor is provided with a horizontal screw conveying motor reducer for driving the internal spiral rotation, and the other end of the horizontal screw conveyor is provided with a horizontal screw conveying discharge port; an inclined screw conveying feed port is provided on the lower side of the inclined screw conveyor, and the inclined screw conveying feed port and the horizontal screw conveying discharge port are disconnectably connected, and an inclined screw conveying motor reducer for driving the internal spiral rotation is provided on the upper end of the inclined screw conveyor, and an inclined screw conveying discharge port is provided on the upper side of the inclined screw conveyor, and the inclined screw conveying discharge port is directly opposite to the mixing tank feed port.

[0012] Furthermore, a grease pump is provided on the outside of the mixing tank between the first mixing tank drive motor and the second mixing tank drive motor.

[0013] Furthermore, the stirring tank is fixedly arranged on a stirring tank frame, and a weighing sensor for fixing and supporting the stirring tank is arranged above the stirring tank frame.

[0014] Furthermore, a mixing tank water filling valve and a flow meter connected to the mixing tank are provided on the outer side of the slurry storage tank.

[0015] Furthermore, a first mortar conveying pump inlet and a first mortar conveying pump outlet are provided at both ends of the first mortar conveying pump, and a second mortar conveying pump inlet and a second mortar conveying pump outlet are provided at both ends of the second mortar conveying pump. The first mortar conveying pump inlet and the second mortar conveying pump inlet are respectively connected to the first slurry storage tank outlet and the second slurry storage tank outlet through flange bolts; the first mortar conveying pump outlet and the second mortar conveying pump outlet are respectively used to inject slurry into the working point.

[0016] Furthermore, a reducer fixing plate is fixedly provided at one end of the upper part of the slurry storage tank, a slurry storage tank scraper motor reducer is fixedly provided on the outer side of the reducer fixing plate, a reducer shaft is provided at the output end of the slurry storage tank scraper motor reducer, and the reducer shaft is connected to the screw through a coupling; a fixed bearing seat and a support bearing seat are provided at the upper part of the slurry storage tank, the screw is rotatably provided between the fixed bearing seat and the support bearing seat, and a scraper assembly is provided on the screw which is threadedly connected to it.

[0017] Further, the scraper assembly comprises a sliding table, two sides of the sliding table are respectively provided with channel steel track wheels in rotation, wheel seats of the channel steel track wheels are respectively fixedly connected with the sliding table through channel steel track wheel fixing nuts, the two channel steel track wheels are matched with the channel steels on two sides of the mortar storage tank, a screw nut is fixedly arranged on the upper middle part of the sliding table through a screw nut fixing bolt, the screw nut is matched with the screw rod, and a scraper is fixedly arranged below the sliding table through a scraper fixing bolt, and outer periphery of the scraper is fixedly provided with a scraper edge rubber strip through a scraper edge rubber strip fixing bolt.

[0018] Compared with the prior art, the beneficial technical effects of the utility model are:

[0019] The utility model discloses a material bin, dry powder conveyor and mortar making tank, mortar storage tank, mortar injection pump etc. form. The water and single material or double material can be accurately proportioned in the working process, so that the slurry ratio required in construction is reached. It can be widely applied to the pipe piece bottom filling and grouting of shield machine in tunnel construction, and is used to solve the problems of pipe piece water leakage, sinking, floating and wrong table etc. or other engineering projects requiring accurate proportioning of mortar grouting.

[0020] The utility model can make mortar and grouting operation in the scene that the slurry contains sand or fine stone and the slurry density is relatively thick, the whole machine design installation is reasonable, and the occupied space is relatively small, and the application range is wide. It can make synchronous mortar and grouting according to the construction progress, and guarantees the working efficiency. DRAWINGS

[0021] The utility model will be further described in connection with the drawings.

[0022] Figure 1 It is the overall front view of the utility model;

[0023] Figure 2 It is the overall plan view of the utility model;

[0024] Figure 3 It is the overall left view of the utility model;

[0025] Figure 4 It is the mortar storage tank front view of the utility model;

[0026] Figure 5 It is the grouting tank plan view of the utility model;

[0027] Figure 6 It is the grouting tank left view of the utility model;

[0028] Figure 7 It is Figure 6 The structure enlarged view of A in the figure;

[0029] Figure 8This is a schematic structural diagram of the scraper assembly of the utility model;

[0030] Explanation of the reference numerals: 1. Horizontal screw conveying motor reducer; 2. Dry powder silo lifting hook; 3. Dry powder silo; 4. Horizontal screw conveyor; 5. Horizontal screw conveyor discharge port; 6. Horizontal screw conveyor feed port; 7. Inclined screw conveyor; 8. First mixing tank discharge butterfly valve; 9. Inclined screw conveyor motor reducer; 10. Inclined screw conveyor discharge port; 11. Mixing tank feed port; 12. Mixing tank; 13. Slurry storage tank; 14. First mortar delivery pump discharge port; 15. Weighing sensor; 16. Second mixing tank discharge butterfly valve; 17. First mortar delivery pump feed port; 18. Mortar pump rack; 19. Mixing tank rack; 20. First mortar delivery pump; 21. Second mortar delivery pump; 22. Second mortar delivery pump feed port; 23. Second mortar delivery pump discharge port; 24. Mixing tank Mixing tank water filling valve and flowmeter; 25. First mixing tank conveying motor; 26. Second mixing tank conveying motor; 27. Grease pump; 28. First mixing tank stirring shaft; 29. ​​Second mixing tank stirring shaft; 90. Slurry storage tank scraper motor reducer; 91. Reducer fixing plate; 92. Scraper assembly; 93. First slurry storage tank outlet; 94. Reducer shaft; 95. Coupling; 96. Fixed bearing seat; 97. Screw; 98. Support bearing seat; 99. Channel steel; 100. Second slurry storage tank outlet; 120. Slide; 121. Scraper; 122. Scraper fixing bolt; 123. Screw nut; 124. Screw nut fixing bolt; 125. Channel steel pulley; 126. Channel steel pulley fixing nut; 127. Scraper edge rubber strip; 128. Scraper edge rubber strip fixing bolt. DETAILED DESCRIPTION

[0031] like Figures 1-8 As shown, an intelligent synchronous mortar grouting equipment includes a dry powder bin 3, a mixing tank 12 and a slurry storage tank 13.

[0032] Two dry powder silo hoisting hooks 2 are symmetrically fixedly mounted on either side of the dry powder silo 3. A horizontal screw conveyor 4 is installed below the dry powder silo 3 and communicates with the interior thereof. The horizontal screw conveyor 4 and the dry powder silo 3 are integrally designed to ensure timely material delivery. The horizontal screw conveyor 4 is connected to the mixing tank feed port 11 mounted at one end of the mixing tank 12 via an angled screw conveyor 7.

[0033] Specifically: A horizontal screw conveyor motor reducer 1 for driving the internal spiral rotation is installed at one external end of the horizontal screw conveyor 4, and a horizontal screw conveyor discharge port 5 is provided at the other end of the horizontal screw conveyor 4. An inclined screw conveyor feed port 6 is provided on the lower side of the inclined screw conveyor 7, and the inclined screw conveyor feed port 6 and the horizontal screw conveyor discharge port 5 are disconnectably connected, so as to facilitate the quick replacement of the dry powder bin 3 by hoisting through the dry powder bin hoisting hook 2, thereby ensuring the timeliness of material supply. An inclined screw conveyor motor reducer 9 for driving the internal spiral rotation is installed on the upper end of the inclined screw conveyor 7, and an inclined screw conveyor discharge port 10 is provided on the upper side of the inclined screw conveyor 7, and the inclined screw conveyor discharge port 10 is directly opposite the mixing tank feed port 11.

[0034] During operation, the horizontal screw conveyor 4 is driven by the horizontal screw conveyor motor reducer 1 to drive the internal screw of the horizontal screw conveyor 4 to carry the material to the horizontal screw conveyor discharge port 5 and convey the material to the inclined screw conveyor feed port 6. After the material reaches the horizontal screw conveyor discharge port 5 and is conveyed to the inclined screw conveyor feed port 6, the inclined screw conveyor motor reducer 9 drives the internal screw of the inclined screw conveyor 7 to convey the material from the inclined screw conveyor discharge port 10 to the mixing tank feed port 11. After the material enters the mixing tank 12, it is slurried and stirred.

[0035] The interior of the stirring tank 12 is relatively rotatably installed with a first stirring tank stirring shaft 28 and a second stirring tank stirring shaft 29. The end of the stirring tank 12 away from the stirring tank feed port 11 is installed with a first stirring tank drive motor 25 and a second stirring tank drive motor 26 for driving the first stirring tank stirring shaft 28 and the second stirring tank stirring shaft 29 to rotate respectively. In addition, a grease pump 27 is installed on the outside of the stirring tank 12 between the first stirring tank drive motor 25 and the second stirring tank drive motor 26.

[0036] During the slurrying and stirring process, the first stirring tank driving motor 25 drives the first stirring tank stirring shaft 28 to rotate clockwise, and the second stirring tank driving motor 26 drives the second stirring tank stirring shaft 29 to rotate counterclockwise, so that the material circulates in the stirring tank 12 to achieve a uniform slurrying effect.

[0037] The slurry storage tank 13 is disposed below the mixing tank 12, and the bottom ends of the mixing tank 12 are connected to the slurry storage tank 13 via a first mixing tank discharge butterfly valve 8 and a second mixing tank discharge butterfly valve 16, respectively. The two ends of the slurry storage tank 13 are respectively provided with a first slurry storage tank slurry outlet 93 and a second slurry storage tank slurry outlet 100. A mortar pump rack 18 is disposed below the slurry storage tank 13, and a first mortar delivery pump 20 and a second mortar delivery pump 21 for delivering slurry are mounted on the base of the mortar pump rack 18. The first mortar delivery pump 20 and the second mortar delivery pump 21 are respectively connected to the first slurry storage tank slurry outlet 93 and the second slurry storage tank slurry outlet 100.

[0038] Specifically, the first mortar pump 20 is provided with a first mortar pump inlet 17 and a first mortar pump outlet 14 at both ends, and the second mortar pump 21 is provided with a second mortar pump inlet 22 and a second mortar pump outlet 23 at both ends. The first mortar pump inlet 17 and the second mortar pump inlet 22 are connected to the first mortar tank outlet 93 and the second mortar tank outlet 100, respectively, via flange bolts; the first mortar pump outlet 14 and the second mortar pump outlet 23 are respectively used to inject slurry into the working point.

[0039] After the slurry is prepared in the mixing tank 12, the prepared slurry is transported to the slurry storage tank 13 for storage by controlling the first mixing tank discharge butterfly valve 8 and the second mixing tank discharge butterfly valve 16. The first slurry storage tank slurry outlet 93 and the second slurry storage tank slurry outlet 100 are respectively connected to the first mortar delivery pump slurry inlet 17 and the second mortar delivery pump slurry inlet 22 by bolts, so that the slurry in the slurry storage tank 13 can be injected into the working point from the first mortar delivery pump slurry outlet 14 and the second mortar delivery pump slurry outlet 23 after the first mortar delivery pump 20 and the second mortar delivery pump 21 work.

[0040] The mixing tank 12 is fixedly mounted on a mixing tank frame 19, and a load cell 15 is mounted above the mixing tank frame 19 for fixedly supporting the mixing tank 12. A mixing tank water supply valve and a flow meter 24 are mounted on the outer side of the slurry storage tank 13, which are connected to the mixing tank 12. This allows the mixing tank water supply valve and the flow meter 24 to supply water to the mixing tank normally without affecting the weighing of the mixing tank by the load cell 15.

[0041] A reducer fixing plate 91 is fixedly mounted on one end of the upper portion of the slurry storage tank 13. A slurry storage tank scraper motor reducer 90 is fixedly mounted on the outer side of the reducer fixing plate 91. A reducer shaft 94 is mounted on the output end of the slurry storage tank scraper motor reducer 90. The reducer shaft 91 is connected to a lead screw 97 via a coupling 95. A fixed bearing seat 96 and a support bearing seat 98 are mounted on the upper portion of the slurry storage tank 13. The lead screw 97 is rotatably mounted between the fixed bearing seat 96 and the support bearing seat 98. A scraper assembly 92 is threadedly mounted on the lead screw 97. The slurry storage tank scraper motor reducer 90, fixed to the reducer fixing plate 91, drives the lead screw 97 via the reducer shaft 94 and the coupling 95 to achieve linear reciprocating motion of the scraper assembly 92, thereby achieving the purpose of cleaning the slurry inside the slurry storage tank 13 and eliminating residue.

[0042] The scraper assembly 92 includes a slide 120, with channel steel wheels 125 rotatably mounted on both sides of the slide 120. The wheel seats of each channel steel wheel 125 are fixedly connected to the slide 120 via a channel steel wheel fixing nut 126. The two channel steel wheels 125 are adapted to the channel steels 99 on both sides of the slurry storage tank 13. The channel steel wheels 125 can provide support and guidance inside the channel steels 99 on both sides of the slurry storage tank 13. A screw nut 123 is fixedly mounted in the middle of the upper portion of the slide 120 via a screw nut fixing bolt 124. The screw nut 123 is adapted to the screw 97 and is sleeved on the outside of the screw 97. When the screw 97 rotates, the scraper assembly 92 is driven to perform linear motion. A scraper 121 is fixedly provided below the slide 120 via scraper fixing bolts 122 , and a scraper edge rubber strip 127 is fixedly installed on the outer periphery of the scraper 121 via scraper edge rubber strip fixing bolts 128 .

[0043] The working process of this utility model is as follows:

[0044] After setting the slurry ratio, water is quantitatively added to the mixing tank 12 through the mixing tank water valve and flow meter 24. After the water is added, the material in the dry powder bin 3 is driven by the horizontal screw conveyor motor reducer 1 to drive the internal screw of the horizontal screw conveyor 4 to the horizontal screw conveyor discharge port 5 and convey the material to the inclined screw conveyor feed port 6. The inclined screw conveyor motor reducer 9 then drives the internal screw of the inclined screw conveyor 7 to convey the material from the inclined screw conveyor discharge port 10 to the mixing tank feed port 11. After the material enters the mixing tank 12, it is slurried and stirred. The required material weight is measured by the weighing sensor 15. When the weight reaches the set target value, the horizontal screw conveyor 4 and the inclined screw conveyor 7 stop conveying the material. The mixing tank 12 is started for mixing and slurrying. After the slurrying is completed, it is discharged into the slurry storage tank 13 through the first mixing tank discharge butterfly valve 8 and the second mixing tank discharge butterfly valve 16. The slurry is then discharged by the first mortar delivery pump 20 and the second mortar delivery pump 21.

[0045] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. An intelligent synchronous mortar grouting equipment, characterized by: Including dry powder silo, mixing tank and slurry storage tank; A horizontal screw conveyor is provided below the dry powder bin and is connected to the interior of the dry powder bin. The horizontal screw conveyor is connected to the mixing tank feed port provided at one end of the upper part of the mixing tank through an inclined screw conveyor. The stirring tank is provided with a first stirring tank stirring shaft and a second stirring tank stirring shaft for relative rotation inside, and a first stirring tank driving motor and a second stirring tank driving motor are provided at one end of the stirring tank away from the stirring tank feed port for driving the first stirring tank stirring shaft and the second stirring tank stirring shaft to rotate respectively; The slurry storage tank is arranged below the mixing tank, and the two ends of the bottom of the mixing tank are respectively connected to the slurry storage tank through the first mixing tank discharge butterfly valve and the second mixing tank discharge butterfly valve, and the two ends of the slurry storage tank are respectively provided with a first slurry storage tank slurry outlet and a second slurry storage tank slurry outlet; A mortar pump rack is provided below the slurry storage tank, and a first mortar delivery pump and a second mortar delivery pump for delivering slurry are provided on the base of the mortar pump rack. The first mortar delivery pump and the second mortar delivery pump are respectively connected to the slurry outlet of the first slurry storage tank and the slurry outlet of the second slurry storage tank.

2. The intelligent synchronous mortar grouting equipment according to claim 1 is characterized in that: Two dry powder bin lifting hooks are symmetrically fixedly provided on both sides of the dry material bin.

3. The intelligent synchronous mortar grouting equipment according to claim 2 is characterized in that: One external end of the horizontal screw conveyor is provided with a horizontal screw conveying motor reducer for driving the internal spiral rotation, and the other end of the horizontal screw conveyor is provided with a horizontal screw conveying discharge port; the lower side of the inclined screw conveyor is provided with an inclined screw conveying feed port, and the inclined screw conveying feed port and the horizontal screw conveying discharge port are disconnectably connected, and the upper end of the inclined screw conveyor is provided with an inclined screw conveying motor reducer for driving the internal spiral rotation, and the upper side of the inclined screw conveyor is provided with an inclined screw conveying discharge port, and the inclined screw conveying discharge port is directly opposite to the mixing tank feed port.

4. The intelligent synchronous mortar grouting equipment according to claim 1 is characterized in that: A grease pump is provided on the outside of the stirring tank between the first stirring tank drive motor and the second stirring tank drive motor.

5. The intelligent synchronous mortar grouting equipment according to claim 1 is characterized in that: The stirring tank is fixedly arranged on a stirring tank frame, and a weighing sensor for fixing and supporting the stirring tank is arranged above the stirring tank frame.

6. The intelligent synchronous mortar grouting equipment according to claim 5, characterized in that: The outer side of the slurry storage tank is provided with a mixing tank water filling valve and a flow meter which are connected with the mixing tank.

7. The intelligent synchronous mortar grouting equipment according to claim 1 is characterized in that: The first mortar delivery pump is provided with a first mortar delivery pump inlet and a first mortar delivery pump outlet at both ends, and the second mortar delivery pump is provided with a second mortar delivery pump inlet and a second mortar delivery pump outlet at both ends. The first mortar delivery pump inlet and the second mortar delivery pump inlet are respectively connected to the first slurry storage tank outlet and the second slurry storage tank outlet through flange bolts; the first mortar delivery pump outlet and the second mortar delivery pump outlet are respectively used to inject slurry into the working point.

8. The intelligent synchronous mortar grouting equipment according to claim 1 is characterized in that: A reducer fixing plate is fixedly provided at one end of the upper part of the slurry storage tank, a slurry storage tank scraper motor reducer is fixedly provided on the outer side of the reducer fixing plate, a reducer shaft is provided at the output end of the slurry storage tank scraper motor reducer, and the reducer shaft is connected to the lead screw through a coupling; a fixed bearing seat and a support bearing seat are provided on the upper part of the slurry storage tank, the lead screw is rotatably provided between the fixed bearing seat and the support bearing seat, and a scraper assembly threadedly connected to the lead screw is provided on the lead screw.

9. The intelligent synchronous mortar grouting equipment according to claim 8, characterized in that: The scraper assembly includes a slide, and channel steel wheels are rotatably provided on both sides of the slide, and the wheel seats of each channel steel wheel are fixedly connected to the slide by channel steel wheel fixing nuts, and the two channel steel wheels are adapted to the channel steels on both sides of the slurry storage tank; a screw nut is fixedly provided in the middle of the upper part of the slide by a screw nut fixing bolt, and the screw nut is adapted to the screw; a scraper is fixedly provided at the bottom of the slide by a scraper fixing bolt, and a scraper edge rubber strip is fixedly provided on the outer periphery of the scraper by a scraper edge rubber strip fixing bolt.

Images