Anti-scald steam-water separator

By introducing sealing components and anti-touch components into the steam-water separator, the problem of scalding caused by steam leakage is solved and safe and reliable operation is achieved.

CN223424872UActive Publication Date: 2025-10-10WUXI NANQUAN PRESSURE VESSEL CO LTD
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Patent Information

Application Number
CN202422754872.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-10
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

During use, the existing steam-water separator will leak steam from the interface of the connecting plate. The steam is too hot and can easily scald workers. There is a lack of effective anti-scalding structure.

Method used

The design adopts sealing components and anti-touch components. The sealing components achieve tight fit of the pipe through extrusion springs and sealing washers. The anti-touch components avoid direct contact with high-temperature surfaces through insulation plates and protective plates. Combined with the water level detection component and buzzer alarm function, safe operation is ensured.

Benefits of technology

It effectively prevents steam from leaking from the connection, isolates contact with high-temperature surfaces, improves safety, avoids scalding accidents, and ensures stable operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of separator protection, and discloses an anti-scald steam-water separator which comprises a separator body, one side of the separator body is connected with an air inlet pipe in a penetrating mode, the rear side of the separator body is connected with an air outlet pipe in a penetrating mode, and grooves are formed in the air inlet pipe and the air outlet pipe. And sealing assemblies are fixedly connected to the interiors of the two sets of grooves correspondingly, a water level detection assembly is fixedly connected to the interior of the separator body, and an anti-touch assembly is fixedly connected to the outer side of the separator body. According to the anti-scald steam-water separator, through the arrangement of the sealing assembly, when the separator body is connected with an external pipeline, the external pipeline is extruded with the air inlet pipe and the air outlet pipe, an extrusion spring generates certain thrust to enable a sealing gasket to be tightly attached to the pipeline, and then steam can be prevented from leaking out of the connecting position; the use efficiency of the device is influenced, and the steam can be prevented from leaking to scald workers.
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Description

Technical Field

[0001] The utility model relates to the technical field of separator protection, in particular to a scalding-proof steam-water separator. Background Art

[0002] The steam-water separator is a carbon steel or stainless steel device with a pressure vessel structure. The interface type is a flange structure. The steam-water separator must be installed on a horizontal pipeline with the drain outlet vertically downward. Steam-water separators of all calibers are equipped with a mounting bracket to reduce the load on the pipeline. To ensure that the separated liquid is discharged quickly, a suitable set of steam traps should be connected to the drain outlet at the bottom of the steam-water separator. During the use of existing steam-water separators, the water vapor inside the steam-water separator will gradually increase the temperature of its outer surface. There is a lack of relevant anti-scalding structure. If relevant personnel accidentally touch the outer surface of the steam-water separator, they are easily scalded, which may lead to safety accidents. For this reason, an anti-scalding steam-water separator is proposed.

[0003] A gas-water separator disclosed in announcement number CN221207172U comprises a tank body, a head and a tank bottom, wherein the head and the tank bottom are fixedly connected to the top and bottom of the tank body respectively, an air outlet pipe is connected through the center position of the top of the head, and a water return pipe is connected through the center position of the bottom of the tank bottom, and a spray pipe is fixedly installed on the inner wall of the tank body through a fixed bracket, and the upper end of the spray pipe extends to just below the air outlet pipe. It can utilize the upper and lower air inlet pipes in conjunction with the upper and lower water baffles and the water baffle cover to gradually separate the wastewater mixed in the rising gas and weaken the potential energy of the wastewater to achieve better and more efficient gas and water separation effect. At the same time, the additional spray pipe and large-area high-pressure nozzle can regularly spray the inside of the tank body with high pressure to prevent the retention of sludge and impurity structures, thereby extending the service life of the gas-water separator.

[0004] Although the above patent can regularly spray the inside of the tank with high pressure to prevent the retention of sludge and impurities, thereby extending the service life of the steam-water separator; however, when the device is in use, a certain amount of steam will leak from the interface of the connecting plate, and the excessive heat of the steam will burn the staff.

[0005] Therefore, it is necessary to invent a scald-proof steam-water separator to solve the above problems. Utility Model Content

[0006] (1) Technical problems solved

[0007] The technical problem solved by the utility model is to provide a scalding-proof steam-water separator which is highly practical, can be operated simply and has a relatively simple structure. It solves the problem proposed in the above background technology that a certain amount of steam will leak out from the interface of the connecting disk during use, and the excessive heat of the steam will scald the staff.

[0008] (ii) Technical Solution

[0009] In order to achieve the above object, the utility model discloses a kind of scalding-preventing steam-water separators, including separator body, the side of the separator body is connected with inlet pipe, the rear side of the separator body is connected with outlet pipe, the inside of inlet pipe and outlet pipe is all provided with recess, the inside of two groups of recess is all fixedly connected with sealing assembly, the inside of the separator body is fixedly connected with water level detection component, the outside of the separator body is fixedly connected with anti-touch component.Two groups of sealing assembly are all including fixedly connected in the inside of two groups of recess several extrusion springs, the one end of several extrusion springs is fixedly connected with sealing washer;The water level detection component includes water level sensor fixedly connected in the inside of separator body, the one end of the water level sensor is electrically connected with display through power line, the bottom of the display is fixedly connected with controller, the one end of the controller is electrically connected with buzzer through power line;The anti-touch component includes heat insulation plate fixedly connected on the outside of separator body, the outside of the heat insulation plate is fixedly connected with several groups of support rod, the one end of several groups of support rod is fixedly connected with protective plate.

[0010] As a further scheme of the utility model, the bottom of the separator body is fixedly connected with fixed disc, the bottom of the fixed disc is fixedly connected with three groups of support legs, and the support legs are used for supporting.

[0011] As a further scheme of the utility model, the bottom of the fixed disc is connected with outlet pipe, the outside of the outlet pipe is fixedly connected with flow control valve, and the flow control valve is used for flow control.

[0012] As a further scheme of the utility model, the surface of the inlet pipe is provided with several groups of threaded holes, the inside of several groups of threaded holes is all threadedly connected with first bolt, the one end of several groups of first bolt is threadedly connected with external connecting pipe, and the inlet pipe is used for air inlet.

[0013] As a further scheme of the utility model, the surface of the outlet pipe is provided with several groups of threaded holes, the inside of several groups of threaded holes is all threadedly connected with second bolt, the one end of several groups of second bolt is threadedly connected with external connecting pipe, and the outlet pipe is used for air outlet.

[0014] As a further scheme of the utility model, the surface of the separator body is fixedly connected with placing frame, the top of the separator body is fixedly connected with connecting cover, and the connecting cover is used for sealing.

[0015] As a further scheme of the utility model, the top of the connecting cover is fixedly connected with top rod, the one end of the top rod is fixedly connected with pressure gauge, and the pressure gauge is used for detecting pressure.

[0016] (3) Beneficial effects

[0017] The utility model provides a scald-proof steam-water separator, which has the following beneficial effects:

[0018] 1. The anti-scalding steam-water separator has a sealing component. When the separator body is connected to the external pipe, the external pipe is squeezed against the air inlet pipe and the air outlet pipe. The squeezing spring generates a certain thrust to make the sealing gasket fit tightly against the pipe, thereby preventing steam from leaking from the connection and affecting the efficiency of the device. It can also prevent steam leakage from scalding the staff.

[0019] 2. The anti-scalding steam-water separator is equipped with an anti-touch component. When in use, the heat insulation plate can isolate the heat on the surface of the separator body. The protective plate can effectively prevent the operator from touching the separator body, thereby effectively improving the safety of the device and preventing the heat on the surface of the separator body from scalding the staff.

[0020] 3. The anti-scalding steam-water separator is equipped with a water level detection component. The water level sensor is used to detect the water level of the separated water inside the separator body and transmit the data to the display. When a certain water level is reached, the controller controls the buzzer to sound an alarm, reminding the staff to collect the separated water, thereby ensuring the safe and stable operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the anti-touch component of the utility model;

[0023] Figure 3 This is a schematic diagram of the sealing assembly structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the water level detection component of the utility model.

[0025] In the figure: 1. Separator body; 2. Air inlet pipe; 3. Air outlet pipe; 4. Sealing assembly; 401. Extrusion spring; 402. Sealing gasket; 5. Water level detection assembly; 501. Water level sensor; 502. Display; 503. Controller; 504. Buzzer; 6. Anti-touch assembly; 601. Heat insulation board; 602. Support rod; 603. Protective plate; 7. Fixed plate; 8. Support leg; 9. Water outlet pipe; 10. Flow control valve; 11. First bolt; 12. Second bolt; 13. Placement frame; 14. Connecting cover; 15. Push rod; 16. Pressure gauge. DETAILED DESCRIPTION

[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] See also Figures 1 to 4 The utility model provides a technical solution: a scalding-proof steam-water separator, comprising a separator body 1, an air inlet pipe 2 is connected to one side of the separator body 1, an air outlet pipe 3 is connected to the rear side of the separator body 1, grooves are provided inside the air inlet pipe 2 and the air outlet pipe 3, sealing components 4 are fixedly connected to the inside of the two sets of grooves, a water level detection component 5 is fixedly connected to the inside of the separator body 1, and an anti-touch component 6 is fixedly connected to the outside of the separator body 1. The two sets of sealing components 4 each include several sets of extrusion springs 401 fixedly connected to the inside of the two sets of grooves, and one end of the several extrusion springs 401 is fixedly connected to a sealing gasket 402; the water level detection component 5 includes a water level sensor 501 fixedly connected to the inside of the separator body 1, one end of the water level sensor 501 is electrically connected to a display 502 via a power cord, the bottom surface of the display 502 is fixedly connected to a controller 503, and one end of the controller 503 is electrically connected to a buzzer 504 via a power cord; the anti-touch component 6 includes a heat insulation plate 601 fixedly connected to the outside of the separator body 1, and several sets of support rods 602 are fixedly connected to the outside of the heat insulation plate 601, and one end of the several sets of support rods 602 is fixedly connected to a protective plate 603;

[0028] See also Figure 1 The bottom surface of the separator body 1 is fixedly connected with a fixed plate 7, and the bottom surface of the fixed plate 7 is fixedly connected with three sets of supporting legs 8, which are used for supporting;

[0029] See also Figure 1 The bottom surface of the fixed plate 7 is connected with a water outlet pipe 9, and the outer side of the water outlet pipe 9 is fixedly connected with a flow control valve 10, which is used to control the flow;

[0030] See also Figure 1 , the surface of the intake pipe 2 is provided with a plurality of threaded holes, the interiors of the plurality of threaded holes are threadedly connected with first bolts 11, one end of the plurality of first bolts 11 is threadedly connected with an external connecting pipe, and the intake pipe 2 is used for intake;

[0031] See also Figure 1 , the surface of the outlet pipe 3 is provided with a plurality of threaded holes, the interior of the plurality of threaded holes is threadedly connected with a second bolt 12, and one end of the plurality of second bolts 12 is threadedly connected with an external connecting pipe, and the outlet pipe 3 is used to discharge gas;

[0032] See also Figure 1The surface of the separator body 1 is fixedly connected with a placement frame 13, and the top surface of the separator body 1 is fixedly connected with a connection cover 14, which is used for sealing;

[0033] See also Figure 1 The top of the connecting cover 14 is fixedly connected with a push rod 15, and one end of the push rod 15 is fixedly connected with a pressure gauge 16, which is used to detect pressure.

[0034] The model of the display 502 is: OHR-E300; the model of the controller 503 is: PG-R7; the model of the water level sensor 501 is: MP. The above parameters and models can be selected according to actual conditions.

[0035] In the present invention, the working steps of the device are as follows:

[0036] Step 1: When the separator body 1 is connected to the external pipe, compression occurs between the external pipe and the air inlet pipe 2 and the air outlet pipe 3. The compression spring 401 generates a certain thrust to make the sealing gasket 402 fit tightly with the pipe, thereby preventing steam from leaking from the connection and affecting the efficiency of the device.

[0037] Step 2: When in use, the heat insulation plate 601 can isolate the heat on the surface of the separator body 1, and the protective plate 603 can effectively prevent the operator from touching the separator body 1, thereby effectively improving the safety of the device and preventing the heat on the surface of the separator body 1 from scalding the operator;

[0038] Step 3: The water level sensor 501 is used to detect the water level of the separated water inside the separator body 1 and transmit the data to the display 502. When a certain water level is reached, the controller 503 controls the buzzer 504 to sound an alarm, reminding the staff to collect the separated water, thereby ensuring the safe and stable operation of the device.

[0039] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0040] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A scalding-proof steam-water separator, comprising a separator body (1), characterized in that: An air inlet pipe (2) is connected through one side of the separator body (1), and an air outlet pipe (3) is connected through the rear side of the separator body (1). Grooves are provided inside the air inlet pipe (2) and the air outlet pipe (3). Sealing components (4) are fixedly connected inside the two groups of grooves. A water level detection component (5) is fixedly connected inside the separator body (1), and an anti-touch component (6) is fixedly connected outside the separator body (1). The two sets of sealing assemblies (4) each include a plurality of extrusion springs (401) fixedly connected to the inside of the two sets of grooves, and one end of the plurality of extrusion springs (401) is fixedly connected to a sealing gasket (402); The water level detection assembly (5) comprises a water level sensor (501) fixedly connected to the interior of the separator body (1); one end of the water level sensor (501) is electrically connected to a display (502) via a power line; the bottom surface of the display (502) is fixedly connected to a controller (503); one end of the controller (503) is electrically connected to a buzzer (504) via a power line; The anti-touch assembly (6) comprises a heat shield (601) fixedly connected to the outside of the separator body (1), a plurality of groups of support rods (602) fixedly connected to the outside of the heat shield (601), and a protective plate (603) fixedly connected to one end of each group of support rods (602).

2. The anti-scalding steam-water separator according to claim 1, characterized in that: The bottom surface of the separator body (1) is fixedly connected to a fixed plate (7), and the bottom surface of the fixed plate (7) is fixedly connected to three groups of supporting legs (8).

3. The anti-scalding steam-water separator according to claim 2, characterized in that: A water outlet pipe (9) is connected through the bottom surface of the fixed disk (7), and a flow control valve (10) is fixedly connected to the outside of the water outlet pipe (9).

4. The anti-scalding steam-water separator according to claim 1, characterized in that: The surface of the air intake pipe (2) is provided with a plurality of threaded holes, the interiors of the plurality of threaded holes are all threadedly connected with first bolts (11), and one end of the plurality of first bolts (11) is threadedly connected with an external connecting pipe.

5. The anti-scalding steam-water separator according to claim 1, characterized in that: The surface of the air outlet pipe (3) is provided with a plurality of threaded holes, the interiors of the plurality of threaded holes are threadedly connected to second bolts (12), and one end of the plurality of second bolts (12) is threadedly connected to an external connecting pipe.

6. The anti-scalding steam-water separator according to claim 1, characterized in that: A placement frame (13) is fixedly connected to the surface of the separator body (1), and a connection cover (14) is fixedly connected to the top surface of the separator body (1).

7. The anti-scalding steam-water separator according to claim 6, characterized in that: The top of the connecting cover (14) is fixedly connected to a push rod (15), and one end of the push rod (15) is fixedly connected to a pressure gauge (16).

Citation Information

Patent Citations

  • Steam-water separator

    CN221207172U