Sintered flux oven

Abstract

The utility model discloses a sintered flux oven which comprises an oven body, a drying assembly, a cooling fan and a conveying assembly, the oven body is provided with a pretreatment cavity, a drying cavity and a cooling cavity which are arranged at intervals, and the cooling cavity is communicated with the pretreatment cavity through a pipeline; the drying assembly is arranged in the drying cavity; the cooling fan is arranged in the cooling cavity, and the cooling fan is used for blowing hot air in the cooling cavity into the pretreatment cavity through the pipeline; and the conveying assembly is arranged in the pretreatment cavity, the drying cavity and the cooling cavity in a penetrating mode and used for conveying the sintered flux to the pretreatment cavity, the drying cavity and the cooling cavity in sequence. According to the device, the dried sintered flux can be rapidly cooled, the to-be-dried sintered flux can be pretreated through waste heat of the dried sintered flux, the energy utilization rate is high, and heat loss is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of sintering flux production equipment, in particular to a sintering flux oven. Background Art

[0002] Flux is a granular welding material. During welding, it melts to form slag and gas, which protects the molten metal and provides metallurgical treatment. Flux production involves mixing multiple materials with water and then drying them in an oven.

[0003] Patent CN216558040U is an internal heating type blast type automatic flux drying oven, comprising a box body with an opening at the front end, a bellows provided at the right end inside the box body, an electric heating wire provided in the bellows, an air outlet window provided on the left end face of the box body, an air inlet pipe extending to the outside of the box body at the right end of the bellows, an induced draft fan provided in the air inlet pipe, four guide shafts extending in the front-to-back direction are provided in the box body on the left side of the bellows, a mounting frame is provided between the four guide shafts for sliding in the front-to-back direction, a rotating shaft extending in the left-to-right direction is provided in the mounting frame for rotating from top to bottom, a mounting frame is provided on the rotating shaft, guide rails extending in the front-to-back direction are provided at both ends of the mounting frame, a tray is provided for sliding in the front-to-back direction between the two guide rails, a connecting rod is provided at the left end of the rotating shaft along the front-to-back direction, a connecting shaft is provided vertically at the front end of the connecting rod, and the connecting shaft is rotatably connected to each connecting shaft.

[0004] However, the temperature of the above-mentioned existing oven is relatively high after drying, and the operator can only take out the material after cooling for a period of time. During the cooling process, the heat cannot be utilized, resulting in a large amount of heat loss. Utility Model Content

[0005] The purpose of the utility model is to overcome the above technical deficiencies and propose a sintering flux oven to solve the technical problems in the prior art that the temperature of the oven is high after drying and the operator needs to cool down for a period of time before taking out the material. During the cooling process, the heat cannot be utilized, resulting in a large amount of heat loss.

[0006] In order to achieve the above technical purpose, the present invention adopts the following technical solutions:

[0007] The utility model provides a sintering flux oven, comprising:

[0008] A box body, wherein the box body has a pretreatment chamber, a drying chamber and a cooling chamber arranged at intervals, and the cooling chamber is connected to the pretreatment chamber through a pipeline;

[0009] A drying component is arranged in the drying chamber;

[0010] A heat dissipation fan is arranged in the cooling cavity, and is used to blow hot air in the cooling cavity into the pre-treatment cavity through the pipeline.

[0011] A conveying assembly is arranged in the pre-treatment cavity, the drying cavity and the cooling cavity, and is used to sequentially convey the sintering flux to the pre-treatment cavity, the drying cavity and the cooling cavity.

[0012] In some embodiments, one side of the drying cavity is provided with a mounting opening.

[0013] The drying assembly comprises an air inlet fan and an electric heating wire, the air inlet fan is arranged in the mounting opening and is used to blow air from outside into the drying cavity, and the electric heating wire is arranged at the mounting opening.

[0014] In some embodiments, the sintering flux drying oven further comprises a heat exchange pipe arranged in the pre-treatment cavity, one end of the heat exchange pipe is communicated with the drying cavity, and the other end of the heat exchange pipe extends out of the pre-treatment cavity.

[0015] In some embodiments, the heat exchange pipe is arranged in a meandering manner on one side of the pre-treatment cavity.

[0016] In some embodiments, one side of the pre-treatment cavity is provided with a first air inlet, the first air inlet is connected with the pipeline, and the heat exchange pipe is arranged close to the first air inlet.

[0017] In some embodiments, two ends of the box body are respectively provided with a feeding opening communicated with the pre-treatment cavity and a discharging opening communicated with the cooling cavity, the pre-treatment cavity, the drying cavity and the cooling cavity are communicated through a conveying hole, movable baffles are arranged at the feeding opening, the conveying hole and the discharging opening, the baffles are used to open and close the cavities, and the conveying assembly is arranged in the feeding opening, the conveying hole and the discharging opening.

[0018] In some embodiments, the baffles are arranged in a movable manner along a vertical direction.

[0019] In some embodiments, the sintering flux drying oven further comprises a driving assembly connected with the baffles to drive the baffles to move synchronously.

[0020] In some embodiments, the driving assembly comprises a connecting piece, a lead screw and a driving motor, the connecting piece is connected with the baffles, the connecting piece is provided with a threaded hole, the lead screw is rotatably arranged on an upper side of the box body along a vertical direction, the connecting piece is threadedly connected with the lead screw, and the driving motor is connected with one end of the lead screw.

[0021] In some embodiments, the sintered flux oven further includes a tray, the tray being placed on the conveying assembly, and the tray being used to contain the sintered flux.

[0022] Compared with the prior art, the sintered flux drying oven provided by the present invention is specifically used, wherein multiple portions of sintered flux are placed on the conveying assembly at intervals, the conveying assembly is started to convey the first portion of sintered flux to the drying chamber, the drying assembly dries the sintered flux, and after the drying is completed, the conveying assembly is started again to convey the first portion of sintered flux to the cooling chamber, at which time the second portion of sintered flux is located in the drying chamber, the third portion of sintered flux is located in the pretreatment chamber, the drying assembly dries the second portion of sintered flux, and the first portion of sintered flux is dried. When the sintered flux is cooled, a large amount of heat is released. At this time, the cooling fan is started to dissipate the heat of the first portion of the sintered flux, and the hot air is transported to the pretreatment chamber through the pipe. The hot air is used to pre-dry and preheat the third portion of the sintered flux to reduce the humidity of the third portion of the sintered flux, thereby improving the drying efficiency of the sintered flux. The present application can not only quickly cool the dried sintered flux, but also use the residual heat of the dried sintered flux to pre-treat the sintered flux to be dried, with high energy utilization rate, avoiding heat loss.

[0023] The above description is only an overview of the technical solution of the present invention. In order to enable a clearer understanding of the technical means of the present invention and to implement it according to the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. The specific implementation methods of the present invention are given in detail in the following embodiments and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a structural diagram of an embodiment of a sintering flux oven provided by the utility model;

[0025] Figure 2 yes Figure 1 Schematic diagram of the sintering flux oven;

[0026] Figure 3 yes Figure 1 Front view of the sintering flux oven;

[0027] Figure 4 yes Figure 1 Main cross-sectional view of the sintering flux oven;

[0028] Figure 5 yes Figure 1 Rear cross-sectional view of the sintering flux oven;

[0029] Figure 6 yes Figure 1 Top cross-sectional view of the sintering flux oven.

[0030] Description of reference numerals:

[0031] 1- box, 11- pretreatment chamber, 12- drying chamber, 13- cooling chamber, 2- pipe, 3- drying assembly, 31- induced draft fan, 32- heating wire, 4- cooling fan, 5- transmission assembly, 6- heat exchange tube, 7- baffle, 8- drive assembly, 81- connector, 82- lead screw, 83- drive motor, 9- tray. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0033] In order to solve the technical problem in the prior art that the temperature of the oven is high after drying, and the operator needs to cool down for a period of time before taking out the material, and the heat cannot be utilized during the cooling process, resulting in a large amount of heat loss, the utility model provides a sintering flux oven, which can quickly cool the sintered flux after drying and can also use the residual heat of the dried sintered flux to pre-treat the sintered flux to be dried, with high energy utilization rate and avoidance of heat loss.

[0034] See also Figure 1 , Figure 1 This is a schematic structural diagram of a sintering flux oven in one embodiment of the present invention.

[0035] The utility model provides a sintering flux drying oven, comprising a box body 1, a drying component 3, a heat dissipation fan 4 and a conveying component 5, wherein the box body 1 has a pretreatment chamber 11, a drying chamber 12 and a cooling chamber 13 arranged at intervals, and the cooling chamber 13 is connected to the pretreatment chamber 11 through a pipe 2; the drying component 3 is arranged in the drying chamber 12; the heat dissipation fan 4 is arranged in the cooling chamber 13, and the heat dissipation fan 4 is used to blow the hot air in the cooling chamber 13 into the pretreatment chamber 11 through the pipe 2; and the conveying component 5 is provided through the pretreatment chamber 11, the drying chamber 12 and the cooling chamber 13, and the conveying component 5 is used to convey the sintering flux to the pretreatment chamber 11, the drying chamber 12 and the cooling chamber 13 in sequence.

[0036] In this example, see Figures 4 to 6When in use, multiple portions of sintered flux are placed on the conveying component 5 at intervals. The conveying component 5 is started to convey the first portion of sintered flux to the drying chamber 12. The drying component 3 dries the sintered flux. After the drying is completed, the conveying component 5 is started again to convey the first portion of sintered flux to the cooling chamber 13. At this time, the second portion of sintered flux is located in the drying chamber 12, and the third portion of sintered flux is located in the pretreatment chamber 11. The drying component 3 dries the second portion of sintered flux, while the first portion of sintered flux is in the cooling chamber 13. A large amount of heat will be released during cooling. At this time, the cooling fan 4 is started to dissipate the heat of the first portion of sintered flux, and the hot air is transported to the pretreatment chamber 11 through the pipe 2. The hot air is used to pre-dry and preheat the third portion of sintered flux to reduce the humidity of the third portion of sintered flux, thereby improving the drying efficiency of the sintered flux. The present application can not only quickly cool the dried sintered flux, but also use the residual heat of the dried sintered flux to pre-treat the sintered flux to be dried, with high energy utilization rate, avoiding heat loss.

[0037] In this embodiment, the pretreatment chamber 11, the drying chamber 12 and the cooling chamber 13 are spaced apart along the first direction, the conveying direction of the conveying assembly 5 is also the first direction, a first air inlet is provided on one side wall of the pretreatment chamber 11 in the second direction, a first air outlet is provided on the top of the pretreatment chamber 11, and a third air inlet and a third air outlet are respectively provided on the two side walls of the cooling chamber 13 relatively arranged along the second direction. The cooling fan 4 is provided at the first air inlet for drawing outside air into the cooling chamber 13 to cool the sintered flux, and the two ends of the pipe 2 are respectively connected to the third air outlet and the first air inlet, so as to introduce the hot air in the cooling chamber 13 into the pretreatment chamber 11, wherein the first air inlet and the third air outlet are arranged on the same side.

[0038] In one embodiment, see Figure 2 、 Figure 4 and Figure 6 , a mounting port is provided on one side of the drying chamber 12; the drying component 3 includes a draft fan 31 and a heating wire 32, the draft fan 31 is provided at the mounting port, the draft fan 31 is used to blow external air into the drying chamber 12, and the heating wire 32 is arranged at the mounting port.

[0039] In this embodiment, the drying chamber 12 is provided with a second air inlet and a second air outlet on two opposite sides along the second direction, respectively. The second air inlet constitutes the installation port. The draft fan 31 is provided at the second air inlet for introducing external air into the drying chamber 12. The heating wire 32 is provided at the second air inlet for heating the air entering the drying chamber 12, thereby forming hot air to dry the sintered flux. The second air inlet and the third air inlet are provided on the same side.

[0040] In one embodiment, see Figure 5 and Figure 6 The sintering flux oven also includes a heat exchange tube 6, which is arranged in the pretreatment chamber 11. One end of the heat exchange tube 6 is connected to the drying chamber 12, and the other end of the heat exchange tube 6 extends out of the pretreatment chamber 11.

[0041] In this embodiment, during the drying process, the second air outlet will discharge a large amount of high-temperature and high-humidity air. In order to improve the energy utilization rate of the entire device, the heat exchange tube 6 is located in the pretreatment chamber 11, and the air inlet end of the heat exchange tube 6 is connected to the second air outlet, and the air outlet end of the heat exchange tube 6 extends out of the pretreatment chamber 11 and is located outside. The high-temperature and high-humidity air discharged from the drying chamber 12 exchanges heat with the air in the pretreatment chamber 11 through the heat exchange tube 6, thereby increasing the temperature in the pretreatment chamber 11, and can further heat the pretreatment chamber 11 to improve the drying efficiency of the sintered flux.

[0042] In one embodiment, see Figure 6 The heat exchange tube 6 is arranged in a winding manner on one side of the pretreatment chamber 11.

[0043] In this embodiment, in order to improve the heat exchange efficiency, the heat exchange tube 6 is arranged in a zigzag manner, which can increase the length of the heat exchange tube 6, thereby increasing the heat exchange area and improving the heat exchange efficiency.

[0044] In one embodiment, see Figure 5 A first air inlet is provided on one side of the pretreatment chamber 11 , the first air inlet is connected to the pipeline 2 , and the heat exchange tube 6 is arranged close to the first air inlet.

[0045] In this embodiment, since the pipe 2 will introduce high-temperature air into the pretreatment chamber 11, and the heat exchange tube 6 is also located in the pretreatment chamber 11, the heat exchange tube 6 is close to the first air inlet. In this way, the two can cooperate with each other to further increase the temperature of the air entering the pretreatment chamber 11.

[0046] In one embodiment, see Figure 2 、 Figure 3 and Figure 6 , the two ends of the box body 1 are respectively provided with a feed port connected to the pretreatment chamber 11 and a discharge port connected to the cooling chamber 13. The pretreatment chamber 11, the drying chamber 12 and the cooling chamber 13 are connected through a conveying hole. The feed port, the discharge port and the conveying hole are all provided with a movable baffle 7, and the baffle 7 is used to open and close each chamber. The conveying component 5 is passed through the feed port, the conveying hole and the discharge port.

[0047] In this embodiment, in order to facilitate the conveying component 5 to convey the sintered flux, the box body 1 is respectively provided with a feed port and a discharge port at both ends along the first direction, and a conveying hole is provided between the pretreatment chamber 11 and the drying chamber 12, and between the drying chamber 12 and the cooling chamber 13. The conveying component 5 is located at the bottom of the box body 1, and is sequentially penetrated by the feed port, the two conveying holes and the discharge port, so that the sintered flux can be conveyed to the pretreatment chamber 11, the drying chamber 12 and the cooling chamber 13 in sequence. In order to avoid mutual interference between adjacent chambers, the feed port, the discharge port and the two conveying holes are each provided with a baffle 7, and the baffle 7 can open or close each chamber. In specific use, when conveying is required, the baffle 7 opens each chamber to facilitate the material to enter and exit each chamber. When the conveying is completed and drying is required, the baffle 7 closes each chamber to avoid mutual interference.

[0048] In one embodiment, see Figures 1 to 3 , the baffle 7 is movably arranged along the vertical direction.

[0049] In this embodiment, slots are provided at the feed port, the discharge port and the two conveying holes, and the slots extend upward to the upper side of the box body 1 to form an opening. The baffle 7 is slidably installed in each of the slots from the opening, so that when the baffle 7 slides upward, each chamber can be opened, and when the baffle 7 slides downward until it abuts against the conveying component 5, each chamber can be closed.

[0050] In one embodiment, see Figures 2 to 4 The sintering flux oven further includes a driving assembly 8, which is connected to the plurality of baffles 7 to drive the plurality of baffles 7 to move synchronously.

[0051] In this embodiment, since the plurality of baffles 7 need to be opened and closed simultaneously, the driving assembly 8 may be provided to be connected to the plurality of baffles 7 , so that the plurality of baffles 7 are driven to move synchronously by the driving assembly 8 .

[0052] In one embodiment, see Figures 2 to 4The driving assembly 8 includes a connecting member 81, a screw rod 82 and a driving motor 83. The connecting member 81 is connected to the plurality of baffles 7. The connecting member 81 is provided with a threaded hole. The screw rod 82 is rotatably installed on the upper side of the box body 1 along the vertical direction. The connecting member 81 is threadedly engaged with the screw rod 82. The driving motor 83 is connected to one end of the screw rod 82.

[0053] In an embodiment, the connecting member 81 is connected to the upper ends of the plurality of baffles 7, a threaded hole is provided in the middle of the connecting member 81, and the screw rod 82 is rotatably installed on the upper side of the box body 1. The screw rod 82 is threadedly engaged with the threaded hole to drive the connecting member 81 to move in the vertical direction by rotating the screw rod 82, thereby allowing the plurality of baffles 7 to move in the vertical direction.

[0054] In this embodiment, the connecting member 81 is further provided with a plurality of guide holes spaced apart along the first direction, and the sintering flux oven further comprises a plurality of guide columns, and the plurality of guide columns correspond one-to-one to the plurality of guide holes, and the guide columns are provided on the upper side of the box body 1, and the guide columns slide in conjunction with the guide holes to assist the connecting member 81 in moving in the vertical direction.

[0055] In one embodiment, see Figures 1 to 3 The sintering flux oven further includes a tray 9, which is placed on the conveying assembly 5 and is used to accommodate the sintering flux.

[0056] In this embodiment, the conveying component 5 is a high-temperature resistant conveyor belt.

[0057] In order to better understand the present invention, the following Figures 1 to 6 The technical solution of the utility model is described in detail:

[0058] When in use, multiple portions of sintered flux are placed on the conveying assembly 5 at intervals. The conveying assembly 5 is started to convey the first portion of sintered flux to the drying chamber 12. The drying assembly 3 dries the sintered flux. After the drying is completed, the conveying assembly 5 is started again to convey the first portion of sintered flux to the cooling chamber 13. At this time, the second portion of sintered flux is located in the drying chamber 12, and the third portion of sintered flux is located in the pretreatment chamber 11. The drying assembly 3 dries the second portion of sintered flux and conveys high-temperature and high-humidity air to the heat exchange tube 6. The first portion of sintered flux will be cooled during cooling. A large amount of heat is released. At this time, the cooling fan 4 is started to dissipate heat for the first portion of sintered flux, and the hot air is transported to the pretreatment chamber 11 through the pipe 2. The hot air is further heated by the heat exchange tube 6 and then blown to the third portion of sintered flux, and the third portion of sintered flux is pre-dried and preheated to reduce the humidity of the third portion of sintered flux, thereby improving the drying efficiency of the sintered flux. The present application can not only quickly cool the dried sintered flux, but also use the residual heat of the dried sintered flux to pretreat the sintered flux to be dried, with high energy utilization rate, avoiding heat loss.

[0059] The specific embodiments of the present invention described above do not limit the scope of protection of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A sintering flux oven, characterized in that: include: A box body, wherein the box body has a pretreatment chamber, a drying chamber and a cooling chamber arranged at intervals, and the cooling chamber is connected to the pretreatment chamber through a pipeline; A drying component is arranged in the drying chamber; a heat dissipation fan, disposed in the cooling chamber, and configured to blow the hot air in the cooling chamber into the pre-treatment chamber through the duct; as well as a conveying assembly, which is arranged through the pretreatment chamber, the drying chamber and the cooling chamber, and is used to convey the sintered flux to the pretreatment chamber, the drying chamber and the cooling chamber in sequence; The sintering flux oven further includes a heat exchange tube, which is arranged in the pretreatment chamber, one end of the heat exchange tube is connected to the drying chamber, and the other end of the heat exchange tube extends out of the pretreatment chamber; Both ends of the box body are respectively provided with a feed port connected to the pretreatment chamber and a discharge port connected to the cooling chamber. The pretreatment chamber, the drying chamber and the cooling chamber are connected through a conveying hole. The feed port, the discharge port and the conveying hole are all provided with movable baffles, which are used to open and close each chamber. The conveying assembly is passed through the feed port, the conveying hole and the discharge port; the baffle is movably arranged in the vertical direction; The sintering flux oven further includes a driving assembly connected to the plurality of baffles to drive the plurality of baffles to move synchronously; The driving assembly includes a connecting piece, a screw rod and a driving motor. The connecting piece is connected to the multiple baffles. The connecting piece is provided with a threaded hole. The screw rod is installed on the upper side of the box body in a vertical rotation direction. The connecting piece is threadedly engaged with the screw rod, and the driving motor is connected to one end of the screw rod.

2. The sintering flux oven according to claim 1, characterized in that: A mounting opening is provided on one side of the drying chamber; The drying component includes an induced draft fan and an electric heating wire. The induced draft fan is arranged at the installation port and is used to blow external air into the drying chamber. The electric heating wire is arranged at the installation port.

3. The sintering flux oven according to claim 1, characterized in that: The heat exchange tube is arranged in a winding manner on one side of the pretreatment chamber.

4. The sintering flux oven according to claim 3, characterized in that: A first air inlet is provided on one side of the pretreatment chamber, the first air inlet is connected to the pipeline, and the heat exchange tube is arranged close to the first air inlet.

5. The sintering flux oven according to claim 1, characterized in that: The sintered flux oven further includes a tray placed on the conveying assembly, and the tray is used to contain the sintered flux.

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