Feeding device of smelting furnace
By designing a feeding device with an electric telescopic rod and gear rack meshing, the sealing cover is automatically opened, which solves the safety risks of manual operation in high-temperature environments and realizes safe and efficient feeding of the smelting furnace.
Patent Information
- Application Number
- CN202422829064.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing smelting furnace charging devices require manual operation of the sealing cover in high-temperature environments, posing safety risks of scalding and burns.
A feeding device consisting of an electric telescopic rod, a transmission shaft, a strip plate, an L-shaped block and a gear rack was designed. The sealing cover was automatically opened using the lever principle, and the precise feeding of materials was achieved through the engagement of the gear rack, reducing manual intervention.
It realizes the automatic opening of the sealing cover in a high-temperature environment, reduces the risk of scalds and burns to workers, ensures safety and health, and improves the accuracy and continuity of material input.
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Figure CN223425698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting furnace charging, in particular to a smelting furnace charging device. Background Art
[0002] The feeding device of a melting furnace is a device used to feed raw materials or smelting materials into the furnace. Aluminum alloy, as a leader among non-ferrous metal structural materials, is widely used in various industries. Its market demand continues to rise, driving the vigorous development of aluminum alloy smelting technology. In this context, aluminum alloy melting furnaces have become key equipment, shouldering the important task of converting raw materials into high-quality alloys. In order to meet the needs of efficient and continuous production, the supporting feeding device of aluminum alloy melting furnaces is particularly important. The existing melting furnace feeding device has certain disadvantages when used.
[0003] For example, the patent document with the announcement number CN221122953U discloses a feeding device for an aluminum alloy melting furnace, "including a hydraulic telescopic rod, one end of the hydraulic telescopic rod is rotatably connected to a material guide rack, a material storage box is provided on one side of the material guide rack, a pressure sensor is fixedly installed inside the material storage box, a material gathering plate is provided on one side of the pressure sensor, and a vibration plate fixedly installed with the material guide rack is provided on one side of the material gathering plate. The advantages of the utility model are: a feeding structure that can be rotatably adjusted is provided directly above the melting furnace, and the angle of the feeding structure is adjusted according to the feeding demand, so that the feeding structure can block the material and reduce the material feeding, and can also introduce the material into the interior of the melting furnace. The angle of the feeding structure can change the state of the material outlet, which is convenient for intermittent feeding into the interior of the melting furnace during the processing, which is beneficial to the continuous processing of the melting furnace."
[0004] However, the temperature of the melting furnace is too high after heating. When feeding materials into the melting furnace, workers need to approach the melting furnace and manually open the sealing cover. This will directly expose them to the high temperature environment, increasing the risk of safety accidents such as scalding and burns. Therefore, a safety protection device for power detection is needed to solve the above problems. Utility Model Content
[0005] The main purpose of the utility model is to provide a smelting furnace charging device, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] The cam is fixedly provided with a toothed plate on the top of the cam, and the toothed plate is fixedly provided with a toothed plate on the top of the cam.
[0008] Preferably, a connecting block is fixedly installed at the front end of the electric telescopic rod, a connecting component is fixedly installed at the bottom of the tail end of the square plate, and the connecting component and the connecting block are rotatably connected, and a movable shaft is fixedly installed at the bottom of the tail end of the sealing cover, and the sealing cover is rotatably connected to the smelting furnace through the movable shaft.
[0009] Preferably, a slide groove is provided on the top of the two groups of guide plates, and the tail end of the L-shaped block is slidably connected to the inner wall of the slide groove, the gear and the rack are engaged with each other, and the rotating shaft and the baffle plate are fixedly connected.
[0010] Preferably, a feed hopper is fixedly mounted on the top of the processing box, a crushing mechanism is fixedly mounted on the inner wall of the processing box, and the crushing mechanism is communicated with the feed hopper.
[0011] Preferably, a conveyor belt is fixedly mounted on the inner wall of the processing box, and the conveyor belt is located below the crushing mechanism.
[0012] Preferably, a spiral conveying mechanism is fixedly installed on the inner wall of the processing box, a discharge nozzle is fixedly installed on the front end of the spiral conveying mechanism, and the discharge nozzle is connected to the interior of the spiral conveying mechanism, and the discharge nozzle is located above the second feeding hopper.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] In the utility model, an electric telescopic rod and a movable shaft are provided, and the sealing cover is opened under the action of the lever principle. Moreover, through the linkage of the transmission shaft, the strip plate, the L-shaped block, the gear and the rack, the purpose of accurately feeding the material into the smelting furnace while opening the cover is achieved, thereby reducing manual intervention, thereby greatly reducing the risks of scalds, burns and other work-related accidents, and ensuring the safety and health of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a smelting furnace charging device of the utility model;
[0016] Figure 2 This is a schematic structural diagram of a first feeding hopper of a smelting furnace feeding device according to the present utility model;
[0017] Figure 3 This is a schematic diagram of the structure of a spiral conveying mechanism of a smelting furnace charging device of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of a processing box of a smelting furnace charging device of the utility model;
[0019] Figure 5 This is a schematic diagram of the sealing cover structure of a smelting furnace charging device of the utility model;
[0020] Figure 6 This is a schematic structural diagram of a baffle plate of a smelting furnace feeding device according to the utility model.
[0021] In the figure: 1. Base; 2. Melting furnace; 3. Sealing cover; 4. Electric telescopic rod; 5. Square plate; 6. Support block; 7. Transmission shaft; 8. Strip plate; 9. L-shaped block; 10. First feeding hopper; 11. Processing box; 12. Guide plate; 13. Second feeding hopper; 14. Rotating shaft; 15. Baffle plate; 16. Gear; 17. Rack; 18. Connecting block; 19. Screw conveying mechanism; 20. Discharge nozzle; 21. Movable shaft; 22. Chute; 23. Feed hopper; 24. Crushing mechanism; 25. Conveyor belt; 26. Connecting assembly. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-6As shown, a smelting furnace feeding device includes a base 1, a smelting furnace 2 is fixedly installed on the inner wall of the base 1, a sealing cover 3 is rotatably connected to the front end of the smelting furnace 2, an electric telescopic rod 4 is fixedly installed on the outer surface of the smelting furnace 2, a square plate 5 is fixedly installed on the outer surface of the sealing cover 3, two groups of support blocks 6 are fixedly installed on the top of the sealing cover 3, the separated surfaces of the two groups of support blocks 6 are fixedly connected to a transmission shaft 7, the tail end of the transmission shaft 7 is rotatably connected to a strip plate 8, the tail end of the strip plate 8 is rotatably connected to an L-shaped block 9, the facing surfaces of the two groups of L-shaped blocks 9 are fixedly connected to a first feeding hopper 10, a processing box 11 is provided on one side of the base 1, two groups of guide plates 12 are fixedly installed on one side of the processing box 11, a second feeding hopper 13 is fixedly installed on one side of the processing box 11, the inner wall of the second feeding hopper 13 is rotatably connected to a rotating shaft 14, and the rotating shaft The front end and tail end of 14 respectively pass through the front and back of the second feeding hopper 13, and the inner wall of the second feeding hopper 13 is movably connected with a baffle plate 15. The front end and tail end of the rotating shaft 14 are fixedly installed with a gear 16. Two sets of racks 17 are fixedly installed on the top of the first feeding hopper 10. The front end of the electric telescopic rod 4 is fixedly installed with a connecting block 18. The bottom of the tail end of the square plate 5 is fixedly installed with a connecting component 26, and the connecting component 26 and the connecting block 18 are rotatably connected. A movable shaft 21 is fixedly installed on the bottom of the tail end of the sealing cover 3, and the sealing cover 3 is rotatably connected to the smelting furnace 2 through the movable shaft 21. A slide groove 22 is provided on the top of the two sets of guide plates 12, and the tail end of the L-shaped block 9 is slidably connected to the inner wall of the slide groove 22. The gear 16 and the rack 17 are meshed with each other, and the rotating shaft 14 and the baffle plate 15 are fixedly connected;
[0024] When the feeding work is carried out, the electric telescopic rod 4 is controlled to operate, so that the front end thereof is retracted, and under the joint action of the connecting assembly 26 and the connecting block 18, the square plate 5 is inclined and close to the outer surface of the smelting furnace 2, the square plate 5 is fixedly connected with the sealing cover 3, and the sealing cover 3 is rotatably connected with the smelting furnace 2 through the movable shaft 21, so that the sealing cover 3 is opened upward under the lever principle, the front end and the tail end of the strip-shaped plate 8 are rotatably connected with the transmission shaft 7 and the L-shaped block 9 respectively, the sealing cover 3 drives the support block 6 and the transmission shaft 7 to synchronously displace in the process of being opened upward, and then drives the front end of the strip-shaped plate 8 to move upward, so that the strip-shaped plate 8 is inclined, and then the L-shaped block 9 is driven to slide to the smelting furnace 2 along the inner wall of the sliding groove 22, the L-shaped block 9 is fixedly connected with the first feeding hopper 10, so that the purpose that the first feeding hopper 10 is horizontally pulled to the opening of the smelting furnace 2 is achieved while the cover is opened, simultaneously, two groups of racks 17 are installed on the top of the first feeding hopper 10, and the racks 17 are meshed with the gears 16, so that the gears 16 are driven to rotate in the process that the first feeding hopper 10 moves to the smelting furnace 2, the blocking plate 15 and the gear 16 are fixedly connected with the rotating shaft 14, so that the blocking plate 15 is turned over around the rotating shaft 14, the opening of the second feeding hopper 13 is unblocked, so that the purpose that the materials in the second feeding hopper 13 are sent to the first feeding hopper 10 is achieved, and the bottom walls of the first feeding hopper 10 and the second feeding hopper 13 are inclined, so that the materials can be smoothly slid into the smelting furnace 2, the manual intervention is reduced, and the safety and health of workers are ensured, after a certain amount of materials are put in, the electric telescopic rod 4 is controlled to extend, the sealing cover 3 is closed downward, and the first feeding hopper 10 is reversely pushed in the process of being closed, under the mutual meshing of the racks 17 and the gears 16, the blocking plate 15 is reversely turned over, and then the opening of the second feeding hopper 13 is blocked, so that the materials are prevented from continuously sliding downward and being wasted.
[0025] As shown in Figure 1-6 A smelting furnace feeding device, the top of the processing box 11 is fixedly provided with a feeding hopper 23, the inner wall of the processing box 11 is fixedly provided with a crushing mechanism 24, the crushing mechanism 24 is communicated with the feeding hopper 23, the inner wall of the processing box 11 is fixedly provided with a conveying belt 25, and the conveying belt 25 is located below the crushing mechanism 24, the inner wall of the processing box 11 is fixedly provided with a screw conveying mechanism 19, the front end of the screw conveying mechanism 19 is fixedly provided with a discharging nozzle 20, the discharging nozzle 20 is communicated with the inside of the screw conveying mechanism 19, and the discharging nozzle 20 is located above the second feeding plate 13.
[0026] The materials put into the processing box 11 are crushed by the crushing mechanism 24 and then fall on the conveying belt 25, and then are sent to the screw conveying mechanism 19 by the conveying belt 25, so that the screw conveying mechanism 19 is prevented from being blocked due to the too large volume of the materials, and the materials are transmitted upward and sent out from the discharging nozzle 20 and fall on the second feeding plate by the screw conveying mechanism, so that the continuity and stability of the material transmission are ensured.
[0027] It should be noted that the present invention is a feeding device for a smelting furnace 2. When in use, the material is poured from the feed hopper 23 into the crushing mechanism 24, the crushed material falls on the conveyor belt 25, and then is sent to the screw conveying mechanism 19. The screw conveying mechanism 19 transports the crushed material upward and sends it to the second feeding hopper 13 through the discharge nozzle 20. The electric telescopic rod 4 is controlled to operate so that its front end drives the square plate 5 to tilt. Under the action of the lever principle, the sealing cover 3 is opened upward. At the same time, under the linkage of the transmission shaft 7, the strip plate 8 and the L-shaped block 9, the first feeding hopper 10 is moved horizontally above the opening of the smelting furnace 2 until the discharge port of the first feeding hopper 10 is just aligned with the opening of the smelting furnace 2, so that the material can be accurately fed into the smelting furnace 2. The gear 16 is affected by the rack 17 and rotates during the movement of the first feeding hopper 10, and then the baffle plate 15 is flipped open, so that the material can slide onto the first feeding hopper 10 and then smoothly slide into the smelting furnace 2.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A smelting furnace charging device, characterized in that: The invention comprises a base (1), wherein a smelting furnace (2) is fixedly mounted on the inner wall of the base (1), a sealing cover (3) is rotatably connected to the front end of the smelting furnace (2), an electric telescopic rod (4) is fixedly mounted on the outer surface of the smelting furnace (2), a square plate (5) is fixedly mounted on the outer surface of the sealing cover (3), two groups of support blocks (6) are fixedly mounted on the top of the sealing cover (3), the separated surfaces of the two groups of support blocks (6) are fixedly connected to a transmission shaft (7), the tail end of the transmission shaft (7) is rotatably connected to a strip plate (8), the tail end of the strip plate (8) is rotatably connected to an L-shaped block (9), and the facing surfaces of the two groups of L-shaped blocks (9) are fixedly connected to a first casting A hopper (10) is provided with a processing box (11) on one side of the base (1), two groups of guide plates (12) are fixedly installed on one side of the processing box (11), a second feeding hopper (13) is fixedly installed on one side of the processing box (11), the inner wall of the second feeding hopper (13) is rotatably connected to a rotating shaft (14), and the front end and the rear end of the rotating shaft (14) respectively pass through the front and back sides of the second feeding hopper (13), the inner wall of the second feeding hopper (13) is movably connected to a material blocking plate (15), the front end and the rear end of the rotating shaft (14) are fixedly installed with gears (16), and two groups of racks (17) are fixedly installed on the top of the first feeding hopper (10).
2. A smelting furnace charging device according to claim 1, characterized in that: A connecting block (18) is fixedly mounted on the front end of the electric telescopic rod (4), a connecting assembly (26) is fixedly mounted on the bottom of the tail end of the square plate (5), and the connecting assembly (26) and the connecting block (18) are rotatably connected, a movable shaft (21) is fixedly mounted on the bottom of the tail end of the sealing cover (3), and the sealing cover (3) is rotatably connected to the smelting furnace (2) via the movable shaft (21).
3. The smelting furnace charging device according to claim 1, characterized in that: The tops of the two groups of guide plates (12) are both provided with a slide groove (22), and the tail end of the L-shaped block (9) is slidably connected to the inner wall of the slide groove (22), the gear (16) and the rack (17) are engaged with each other, and the rotating shaft (14) and the baffle plate (15) are fixedly connected.
4. The smelting furnace charging device according to claim 1, characterized in that: A feed hopper (23) is fixedly installed on the top of the processing box (11), a crushing mechanism (24) is fixedly installed on the inner wall of the processing box (11), and the crushing mechanism (24) is communicated with the feed hopper (23).
5. The smelting furnace charging device according to claim 1, characterized in that: A conveyor belt (25) is fixedly installed on the inner wall of the processing box (11), and the conveyor belt (25) is located below the crushing mechanism (24).
6. The smelting furnace charging device according to claim 1, characterized in that: A spiral conveying mechanism (19) is fixedly installed on the inner wall of the processing box (11), and a discharge nozzle (20) is fixedly installed at the front end of the spiral conveying mechanism (19). The discharge nozzle (20) is connected to the interior of the spiral conveying mechanism (19), and the discharge nozzle (20) is located above the second feeding hopper (13).
Citation Information
Patent Citations
Feeding device of aluminum alloy smelting furnace
CN221122953U