Static weighing automatic acquisition device capable of moving along with hanging basket

Abstract

The utility model discloses a static weighing automatic acquisition device capable of moving along with a hanging basket. The static weighing automatic acquisition device comprises a scale body which is connected with the hanging basket and located below the hanging basket. The limiting stopper group is used for controlling the position of the scale body; the detection assembly is used for determining the in-place condition of the green anode; a weighing sensor is arranged at the bottom of the scale body and connected with the host server so as to convert a weight signal obtained through weighing into an electric signal, and data are recorded through the host server. According to the automatic collecting device, dynamic metering is replaced by static metering, and process comparison can be carried out by utilizing a static metering result and a dynamic metering result of the paste trolley, so that when the blanking amount of the green anode is abnormal, the abnormal condition can be found in time, corresponding measures are taken to prevent batch problem products from flowing out, and the stable operation of the forming procedure operation process is promoted.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of aluminum anode production, especially relates to a static weighing automatic acquisition device capable of moving along with a hanging basket. BACKGROUND

[0002] At present, in the aluminum anode industry, the production process control of the forming procedure is extremely important for the quality of anode products. The blanking amount of the green anode, as one of the key parameters in the forming process, is currently mostly measured dynamically by installing a measuring device on the paste trolley. Only periodic calibration is performed, and there is a lack of measurement comparison facilities in the process. Because it is dynamic measurement, the measurement result has a large error. At the same time, the paste trolley can also cause a large error in the measurement result due to material sticking or material removal. The blanking amount is only taken from the measurement device on the paste trolley. If the measurement device exceeds the expected error and cannot be discovered in time, batch quality problems can occur.

[0003] Therefore, based on the above technical problems, the skilled in the art urgently needs to develop a static weighing automatic acquisition device capable of moving along with a hanging basket. SUMMARY

[0004] The utility model aims at providing a static weighing automatic acquisition device capable of moving along with a hanging basket. The acquisition device uses static measurement to replace dynamic measurement. The static measurement result can be compared with the dynamic measurement result of the paste trolley. If the green anode blanking amount is abnormal, it can be discovered in time. Appropriate measures can be taken to avoid the outflow of batch problem products and promote the smooth operation of the forming procedure.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] The static weighing automatic acquisition device capable of moving along with a hanging basket is connected below the hanging basket, and the automatic acquisition device can move along with the hanging basket.

[0007] The automatic acquisition device comprises:

[0008] A scale body connected with the hanging basket and located below the hanging basket.

[0009] A set of limiters for controlling the position of the scale body; and

[0010] A detection assembly for determining the arrival of the green anode.

[0011] A weighing sensor is arranged at the bottom of the scale body. The weighing sensor is connected with a host server to convert the weight signal obtained by weighing into an electrical signal and record the data through the host server.

[0012] Furthermore, a moving component capable of driving the green anode to move is provided at the lower part of the automatic collection device;

[0013] The moving assembly has a transverse push rod and a longitudinal push rod;

[0014] The transverse push rod is used to push the green anode toward the surface of the scale body, and the longitudinal push rod is used to push the green anode on the surface of the scale body to the outside of the scale body.

[0015] Furthermore, the cross-sectional dimension of the scale body is smaller than the cross-sectional dimension of the inner side of the hanging basket frame;

[0016] The limiter group includes eight limiters;

[0017] The scale body is configured as a quadrilateral scale body structure, and two limiters are provided at each corner of the scale body;

[0018] The stopper is connected to the inner side of the frame of the hanging basket, and the stopper is located below the hanging basket.

[0019] Furthermore, four weighing sensors are provided at the lower part of the scale body;

[0020] The weighing sensor is connected to the junction box via a sensor line, and the junction box is connected to the weighing instrument via a junction box main line;

[0021] The weighing instrument is connected to the external host server via a spiral serial line;

[0022] The weighing sensor converts the weight signal into an electrical signal and inputs the electrical signal into the weighing instrument through the main line of the junction box, and the host server records the weight of the raw anode and the weighing time information.

[0023] Furthermore, the detection component includes:

[0024] An infrared emitting device is provided near the side of the scale body. When the raw anode is pushed toward the scale body by the transverse push rod, the raw anode blocks the infrared rays of the infrared emitting device to transmit a position signal of the raw anode to the host server.

[0025] The infrared radiation device is connected to the host server via a spiral radiation signal line.

[0026] Furthermore, the elevation of the upper surface of the scale body is lower than the elevation of the lower surface of the green anode when the transverse push rod pushes the green anode;

[0027] After weighing, the hanging basket drives the scale body to move downward and immerses the green anode on the surface of the scale body into water, and the longitudinal push rod pushes the green anode entering the water to the outside of the scale body.

[0028] Furthermore, the scale body is provided with a plurality of overflow ports.

[0029] Furthermore, the elongated lengths of the spiral serial line and the spiral radio signal line are greater than the displacement of the hanging basket.

[0030] Furthermore, the scale body and the limiter are both made of steel plates;

[0031] A certain gap is reserved between the limiter and the scale body.

[0032] In the above technical solution, the utility model provides a static weighing automatic collection device that can move with the hanging basket, which has the following beneficial effects:

[0033] The automatic collection device of the utility model uses static measurement instead of dynamic measurement, and can use the static measurement results to compare the process with the dynamic measurement results of the paste trolley, so that when the raw anode material discharge amount is abnormal, it can be discovered in time, and corresponding measures can be taken to avoid the outflow of batch problem products, thereby promoting the smooth operation of the molding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0035] Figure 1 A top view of a static weighing automatic collection device capable of following the movement of a hanging basket disclosed in an embodiment of the present application;

[0036] Figure 2 This is a front view of a static weighing automatic collection device that can move with a hanging basket, as disclosed in an embodiment of the present application.

[0037] Description of reference numerals:

[0038] 1. Scale body; 2. Weighing sensor; 3. Limit switch; 4. Sensor line; 5. Junction box; 6. Junction box main line; 7. Weighing instrument; 8. Spiral serial port line; 9. Host server; 10. Infrared beam device; 11. Spiral beam signal line; 12. Overflow port; 13. Horizontal push rod; 14. Raw anode; 15. Vertical push rod. DETAILED DESCRIPTION

[0039] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0040] See also Figures 1 to 2 As shown;

[0041] This embodiment discloses a static weighing automatic collection device that can follow the movement of the hanging basket. The automatic collection device is connected below the hanging basket and can follow the movement of the hanging basket.

[0042] The automatic collection device includes:

[0043] A scale body 1 connected to the hanging basket and located below the hanging basket;

[0044] A limiter group for controlling the position of the scale body 1; and

[0045] A detection component for confirming the presence of the green anode 14;

[0046] A weighing sensor 2 is provided at the bottom of the scale body 1 , and the weighing sensor 2 is connected to the host server 9 to convert the weight signal obtained by weighing into an electrical signal, and the data is recorded through the host server 9 .

[0047] Specifically, this embodiment discloses a weighing device that is integrated under a hanging basket and can move with the hanging basket, which includes a scale body 1 connected to the bottom of the hanging basket, and a weighing sensor 2 is provided in the scale body 1, which can convert the weight signal into an electrical signal and transmit it to the host server 9 for recording. The device of this embodiment is also provided with a detection component for detecting whether the raw anode 14 is in place, and a limiter 3 for maintaining the position and balance of the scale body 1 to avoid excessive shaking and displacement during movement, or collision by external force. After the device weighs and records the weight data, the hanging basket will drive the scale body 1 and the raw anode 14 to move downward and immerse them in water, and then the raw anode 14 will be pushed out, and the scale body 1 will be reset under the action of the hanging basket for the next weighing.

[0048] Preferably, the lower part of the automatic collection device of this embodiment is provided with a moving assembly capable of driving the green anode 14 to move; the moving assembly has a transverse push rod 13 and a longitudinal push rod 15;

[0049] The transverse push rod 13 is used to push the green anode 14 toward the surface of the scale body 1 , and the longitudinal push rod 15 is used to push the green anode 14 on the surface of the scale body 1 to the outside of the scale body 1 .

[0050] Among them, the elevation of the upper surface of the scale body 1 of this embodiment is lower than the elevation of the lower surface of the raw anode 14 when the horizontal push rod 13 pushes the raw anode 14; after weighing, the hanging basket drives the scale body 1 to move downward and immerses the raw anode 14 on the surface of the scale body 1 into water, and the longitudinal push rod 15 pushes the raw anode 14 entering the water to the outside of the scale body 1.

[0051] Since the hanging basket and the scale body 1 will be immersed in water during use, in order to prevent water from accumulating on the surface of the scale body 1, the scale body 1 of this embodiment is provided with a plurality of overflow ports 12.

[0052] At the same time, since the weighing sensor 2 designed in this embodiment will be immersed in water, it is necessary to select a sensor with good sealing performance and waterproof and corrosion resistance.

[0053] Preferably, the cross-sectional dimensions of the scale body 1 of this embodiment are smaller than the cross-sectional dimensions of the inner side of the hanging basket frame;

[0054] The limiter group includes eight limiters 3;

[0055] The scale body 1 is configured as a quadrilateral scale body structure, and two limiters 3 are provided at each corner of the scale body 1;

[0056] The stopper 3 is connected to the inner side of the frame of the hanging basket, and the stopper 3 is located below the hanging basket.

[0057] This embodiment features eight stoppers 3 around the quadrilateral scale body 1 to protect it from tipping over due to external forces. A moderate gap is also provided between the scale body 1 and the stoppers 3 to ensure accurate and safe weighing. Specifically, the scale body 1 and stoppers 3 are both constructed of steel plate, with a certain gap left between the stoppers 3 and the scale body 1.

[0058] Preferably, four weighing sensors 2 are provided at the lower part of the scale body 1 of this embodiment;

[0059] The weighing sensor 2 is connected to the junction box 5 via the sensor line 4, and the junction box 5 is connected to the weighing instrument 7 via the junction box main line 6;

[0060] The weighing meter 7 is connected to the external host server 9 via a spiral serial line 8;

[0061] The weighing sensor 2 converts the weight signal into an electrical signal and inputs it into the weighing meter 7 through the junction box main line 6, and the host server 9 records the weight of the raw anode 14 and the weighing time information.

[0062] The detection components of this embodiment include:

[0063] An infrared emitting device 10 is provided near the side of the scale body 1. When the raw anode 14 is pushed toward the scale body 1 by the transverse push rod 13, the raw anode 14 blocks the infrared rays of the infrared emitting device 10 to transmit the position signal of the raw anode 14 to the host server 9.

[0064] The infrared radiation device 10 is connected to the host server 9 via a spiral radiation signal line 11 .

[0065] In order to adapt to the displacement of the hanging basket and the scale body 1 and ensure the stable operation of the device, the elongated length of the spiral serial line 8 and the spiral radiation signal line 11 of this embodiment is greater than the displacement of the hanging basket.

[0066] The device of the embodiment utilizes the scale body 1 that can move with the basket as a weighing component, adopts static measurement to replace the existing dynamic measurement, and meanwhile, the static measurement result can be compared with the dynamic measurement result of the paste trolley in the process.The host server 9 of the embodiment should have corresponding logical rules when recording relevant information, especially when automatically recording weight data, the weight steady state time period parameter should be considered.When actually measuring, the green anode 14 pushed by the transverse push rod 13 should be pushed to the center position of the scale body 1 for the best, and after measuring, the green anode 14 is pushed out by the longitudinal push rod 15 after being immersed in water.

[0067] In the above technical scheme, the automatic acquisition device provided by the utility model can follow the movement of the basket, and has the following beneficial effects:

[0068] The automatic acquisition device of the utility model utilizes static measurement to replace dynamic measurement, the static measurement result can be compared with the dynamic measurement result of the paste trolley in the process, so that when the green anode 14 unloading quantity is abnormal, it can be found in time, corresponding measures are taken to avoid batch problem products from flowing out, and the smooth operation of the forming process operation process is promoted.

[0069] The above only describes some exemplary embodiments of the utility model in a descriptive manner, without doubt, for ordinary skilled in the art, under the condition that the spirit and scope of the utility model are not deviated, the described embodiments can be modified in various different ways, therefore, the above drawing and description are illustrative in nature, should not be understood as the limitation of the utility model claim protection scope.

Claims

1. A static weighing automatic collection device that can follow the movement of the hanging basket, characterized in that: The automatic collection device is connected to the bottom of the hanging basket, and the automatic collection device can move with the hanging basket; The automatic collection device comprises: A scale body (1) connected to the hanging basket and located below the hanging basket; A limiter group for controlling the position of the scale body (1); and A detection component for determining whether the green anode (14) is in place; A weighing sensor (2) is provided at the bottom of the scale body (1), and the weighing sensor (2) is connected to a host server (9) to convert a weight signal obtained by weighing into an electrical signal, and the data is recorded through the host server (9).

2. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 1, characterized in that: The lower part of the automatic collection device is provided with a moving component capable of driving the green anode (14) to move; The moving assembly comprises a transverse push rod (13) and a longitudinal push rod (15); The transverse push rod (13) is used to push the green anode (14) toward the surface of the scale body (1), and the longitudinal push rod (15) is used to push the green anode (14) on the surface of the scale body (1) to the outside of the scale body (1).

3. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 2, characterized in that: The cross-sectional dimensions of the scale body (1) are smaller than the cross-sectional dimensions of the inner side of the hanging basket frame; The stopper group includes eight stoppers (3); The scale body (1) is configured as a quadrilateral scale body structure, and two limiters (3) are provided at each corner of the scale body (1); The stopper (3) is connected to the inner side of the frame of the hanging basket, and the stopper (3) is located below the hanging basket.

4. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 2, characterized in that: Four weighing sensors (2) are provided at the lower part of the scale body (1); The weighing sensor (2) is connected to the junction box (5) via a sensor line (4), and the junction box (5) is connected to the weighing instrument (7) via a junction box main line (6); The weighing instrument (7) is connected to an external host server (9) via a spiral serial line (8); The weighing sensor (2) converts the weight signal into an electrical signal and inputs the signal into the weighing meter (7) through the junction box main line (6), and the host server (9) records the weight of the green anode (14) and the weighing time information.

5. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 4, characterized in that: The detection component includes: An infrared radiating device (10) is arranged near the side of the scale body (1), and when the raw anode (14) is pushed toward the scale body (1) by the transverse push rod (13), the raw anode (14) blocks the infrared rays of the infrared radiating device (10) to transmit a position signal of the raw anode (14) to the host server (9); The infrared radiation device (10) is connected to the host server (9) via a spiral radiation signal line (11).

6. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 5, characterized in that: The elevation of the upper surface of the scale body (1) is lower than the elevation of the lower surface of the green anode (14) when the transverse push rod (13) pushes the green anode (14); After weighing, the hanging basket drives the scale body (1) to move downward and immerses the green anode (14) on the surface of the scale body (1) into water, and the longitudinal push rod (15) pushes the green anode (14) entering the water to the outside of the scale body (1).

7. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 6, characterized in that: The scale body (1) is provided with a plurality of overflow ports (12).

8. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 6, characterized in that: The elongated lengths of the spiral serial line (8) and the spiral radio signal line (11) are greater than the displacement of the hanging basket movement.

9. The static weighing automatic collection device capable of following the movement of the hanging basket according to claim 3, characterized in that: The scale body (1) and the limiter (3) are both made of steel plates; A certain gap is reserved between the limiter (3) and the scale body (1).

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