Fresh air ventilator detection tool

Abstract

The utility model discloses a fresh air fan detection tool, and belongs to the technical field of fan shell detection. A fan shell is arranged at the top of the bottom plate, a clamping mechanism is further arranged at the top of the bottom plate, the clamping mechanism is matched with the bottom plate through a round pressing disc to clamp the fan shell, and a first positioning plate, a second positioning plate, a third positioning plate, a fourth positioning plate and a fifth positioning plate are further fixed to the top of the bottom plate. The outer wall of the first positioning plate, the outer wall of the second positioning plate, the outer wall of the third positioning plate, the outer wall of the fourth positioning plate and the outer wall of the fifth positioning plate are each provided with an insertion hole corresponding to a fan shell hole, and a first core rod is inserted into the insertion hole of the first positioning plate. And the tool is carried out on site and can be found and corrected in time, so that the product quality is ensured more accurately, and large-batch scrapping is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of fan casing detection, in particular to a new fan detection tool. Background Art

[0002] Fans are an essential component of the ventilation industry and are increasingly used. During fan production and application, manufacturers typically sell finished fans to end customers, who then install them into their desired complete machine. During this process, the manufacturer assembles the fan's casing, rotor, and impeller. Prior to assembly, personnel perform precision testing on the various standard pre-installed connection holes in the fan casing to ensure they meet specification requirements for subsequent complete machine assembly.

[0003] Currently, the hole measurement of fan casings is generally carried out by plugging and testing with a mandrel. However, using a mandrel to test the holes in the fan casing requires advance training of workers. The workers are required to stabilize the casing themselves and then select the angle and position for plugging. This process is prone to errors and cannot meet the accuracy requirements of industrialization, and is prone to producing defective and scrapped products.

[0004] Based on this, the utility model designs a new air fan detection tooling to solve the above problems. Summary of the Invention

[0005] The purpose of this utility model is to provide a new air blower detection tooling to solve the above technical problems.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a new air fan detection tooling, comprising: a base plate; a fan casing is provided on the top of the base plate, and a clamping mechanism is also provided on the top of the base plate, and the clamping mechanism clamps the fan casing through the circular pressure plate included in the base plate, and the top of the base plate is also fixed with a first positioning plate, a second positioning plate, a third positioning plate, a fourth positioning plate and a fifth positioning plate, respectively. The outer walls of the first positioning plate, the second positioning plate, the third positioning plate, the fourth positioning plate and the fifth positioning plate are all provided with sockets corresponding to the holes in the fan casing, a first core rod is inserted into the socket of the first positioning plate, a second core rod is inserted into the socket of the second positioning plate, a third core rod is inserted into the socket of the third positioning plate, a fourth core rod is inserted into the socket of the fourth positioning plate, and a fifth core rod is inserted into the socket of the fifth positioning plate.

[0007] Preferably, the clamping mechanism further includes a positioning disc, a positioning pin and a hexagon socket screw, the positioning disc is fixed to the end surface of the base plate, a threaded hole is provided at the center of the positioning disc, and one end of the hexagon socket screw is threadedly connected to the threaded hole of the positioning disc.

[0008] Preferably, a socket is provided on the outer wall of the circular pressure plate, one end of the hexagon socket screw is plugged into the socket in the center of the circular pressure plate, and the hexagon socket wrench is inserted into the inner hole of the hexagon socket screw and rotated to fix it, thereby achieving the effect of quick installation and quick removal.

[0009] Preferably, the first core rod, the second core rod, the third core rod, the fourth core rod and the fifth core rod are all corresponding to the holes facing the fan casing that need to be inspected.

[0010] Preferably, the first positioning plate, the second positioning plate, the third positioning plate, the fourth positioning plate, the fifth positioning plate, the bottom plate and the circular pressure plate cooperate with each other to surround the fan casing.

[0011] Preferably, an air outlet positioning plate is fixed to the outer wall of the bottom plate, an insert plate is plugged into one end of the air outlet positioning plate, and one end of the insert plate is facing the main air outlet of the fan housing.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the housing is stabilized by the clamping mechanism in cooperation with the personnel, so that the fan housing is more stable and not easy to deflect during detection, and it is not easy to make mistakes during the process. Multiple positioning plates are used to correspond to multiple core rods. When testing the holes in the fan housing, the basic surface can be found first, and then the core rod is inserted to locate a part of the hole position, and then the test is performed after clamping. Multiple positioning plates in the vertical direction are also the reference surface for measurement, and they maintain a high degree of verticality with the bottom plate, which ensures the detection accuracy of the lateral holes and makes it easier to perform three-dimensional measurement and positioning. The tooling is carried out on site, and timely detection and correction can be made, which can more accurately ensure product quality and avoid large-scale scrapping. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0014] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0015] Figure 2 This embodiment highlights the schematic diagram of the mandrel detachment of the tooling;

[0016] Figure 3 This is a schematic diagram showing the structure of the rear side of the bottom plate in this embodiment;

[0017] Figure 4 This is a schematic diagram highlighting the bottom structure of the base plate in this embodiment;

[0018] Figure 5 This is a schematic diagram highlighting the top structure of the base plate in this embodiment.

[0019] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0020] 1. Base plate; 2. Positioning disc; 3. Positioning pin; 4. Hexagon socket screw; 5. Round pressure plate; 6. Air outlet positioning plate; 7. Insert plate; 8. First positioning plate; 9. Second positioning plate; 10. Third positioning plate; 11. Fourth positioning plate; 12. Fifth positioning plate; 13. First core rod; 14. Second core rod; 15. Third core rod; 16. Fourth core rod; 17. Fifth core rod; 18. Fan casing. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-5 , the utility model provides a technical solution: a new fan detection tooling, comprising: comprising: a base plate 1; a fan casing 18 is provided on the top of the base plate 1, and a clamping mechanism is also provided on the top of the base plate 1, and the clamping mechanism cooperates with the base plate 1 to clamp the fan casing 18 through the circular pressure plate 5 included, and the top of the base plate 1 is also fixed with a first positioning plate 8, a second positioning plate 9, a third positioning plate 10, a fourth positioning plate 11 and a fifth positioning plate 12, respectively. The outer walls of the first positioning plate 8, the second positioning plate 9, the third positioning plate 10, the fourth positioning plate 11 and the fifth positioning plate 12 are all provided with insertion holes corresponding to the holes of the fan casing 18, a first core rod 13 is inserted into the insertion hole of the first positioning plate 8, a second core rod 14 is inserted into the insertion hole of the second positioning plate 9, a third core rod 15 is inserted into the insertion hole of the third positioning plate 10, a fourth core rod 16 is inserted into the insertion hole of the fourth positioning plate 11, and a fifth core rod 17 is inserted into the insertion hole of the fifth positioning plate 12;

[0023] The base plate 1 can be used together with the circular pressure plate 5 of the clamping mechanism to clamp the placed fan casing 18, assisting the staff to conduct more stable testing. The pre-set first positioning plate 8, second positioning plate 9, third positioning plate 10, fourth positioning plate 11 and fifth positioning plate 12 all have sockets, which are respectively oriented and aligned with the holes that need to be tested in the stabilized fan casing 18, so that the first core rod 13, second core rod 14, third core rod 15, fourth core rod 16 and fifth core rod 17 can quickly determine the position angle through the sockets and be plugged into the holes of the fan casing 18 for testing.

[0024] Preferably, the clamping mechanism further includes a positioning disc 2, a positioning pin 3 and a hexagon socket screw 4. The positioning disc 2 is fixed to the end surface of the base plate 1. A threaded hole is opened at the center of the positioning disc 2. One end of the hexagon socket screw 4 is threadedly connected to the threaded hole of the positioning disc 2.

[0025] The clamping mechanism also includes a positioning disc 2, a positioning pin 3 and a hexagon socket screw 4 in conjunction with a circular pressure plate 5, which work together to position and fix the fan housing 18 placed on the base plate 1. The positioning pin 3 corresponds to the original hole of the fan housing 18, and the threaded hole at the center of the positioning disc 2 is threadedly connected to one end of the thread of the hexagon socket screw 4, so that the hexagon socket screw 4 can be disassembled and assembled to cooperate with the disassembly and assembly of the fan housing 18.

[0026] Preferably, a socket is provided on the outer wall of the circular pressure plate 5, one end of the hexagon socket screw 4 is plugged into the socket in the center of the circular pressure plate 5, and a hexagon socket wrench is inserted into the inner hole of the hexagon socket screw 4 to rotate and fix it, so as to achieve the effect of quick installation and quick removal;

[0027] The socket of the circular pressure plate 5 is used to cooperate with the hexagon socket screw 4. After insertion, the circular pressure plate 5 can be pressed against by the nut so that the circular pressure plate 5 presses the fan housing 18.

[0028] Preferably, the first core rod 13, the second core rod 14, the third core rod 15, the fourth core rod 16 and the fifth core rod 17 are all corresponding to the holes that need to be inspected facing the fan housing 18;

[0029] The first core rod 13, the second core rod 14, the third core rod 15, the fourth core rod 16 and the fifth core rod 17 are all inserted through the corresponding positioning plate holes and can face the holes of the fan housing 18, so as to facilitate rapid positioning by personnel.

[0030] Preferably, the first positioning plate 8, the second positioning plate 9, the third positioning plate 10, the fourth positioning plate 11, the fifth positioning plate 12, the bottom plate 1 and the circular pressure plate 5 cooperate with each other to surround the fan housing 18;

[0031] The first positioning plate 8 , the second positioning plate 9 , the third positioning plate 10 , the fourth positioning plate 11 , the fifth positioning plate 12 , the bottom plate 1 and the circular pressure plate 5 surround the fan housing 18 , making the fan housing 18 more stable and less likely to shift during testing.

[0032] Preferably, an air outlet positioning plate 6 is fixed to the outer wall of the bottom plate 1, and an insert plate 7 is inserted at one end of the air outlet positioning plate 6, and one end of the insert plate is facing the main air outlet of the fan housing 18;

[0033] The inserting plate 7 of the air outlet positioning plate 6 can be inserted into the main air outlet of the fan housing 18 to determine whether the main air outlet of the fan housing 18 is qualified and to assist in positioning the fan housing 18 when it is placed.

[0034] A specific application of this embodiment is as follows: the adapted fan housing 18 is placed on the top of the base plate 1, so that the large inner hole of the fan housing 18 is aligned with the positioning disc 2 and the positioning pin 3 of the base plate 1, and the main air outlet is facing the inserting disc 7 of the air outlet positioning plate 6, and then the round pressure plate 5 and the hexagonal screw 4 are plugged in, and the hexagonal inner groove of the nut and the hexagonal wrench are matched to rotate the hexagonal screw 4 to move the round pressure plate 5 downward, and cooperate with the base plate 1 to stably clamp the fan housing 18, so that the hole of the fan housing 18 is The holes correspond directly to the insertion holes defined in the first, second, third, fourth, and fifth positioning plates 8, 9, 10, 11, and 12, respectively. Then, according to the hole diagram for the fan housing 18, a first core rod, a second core rod 14, a third core rod 15, a fourth core rod 16, and a fifth core rod 17 of standard size and thickness are selected. These core rods are inserted into the drilled holes in the fan housing 18 through their corresponding positioning plates. If they fit, they pass; if they don't, they fail. On-site inspection tooling allows for timely detection and correction, ensuring product quality and preventing mass scrapping. The fan housing 18 has multiple holes (such as bearing holes) and mounting holes, making manual measurement with measuring tools difficult to accurately determine. Testing small samples can be done with a three-dimensional coordinate measuring instrument, as it involves more than just testing the hole diameter; the more complex task is to verify the accurate positioning and spacing of all holes. The feature of the tooling is that it can perform three-dimensional, step-by-step, precise positioning and measurement of the fan housing 18, thereby detecting unqualified products relatively quickly.

[0035] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0036] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The new air blower detection tooling is characterized by: include: Base plate (1); a fan housing (18) is provided on the top of the base plate (1); a clamping mechanism is also provided on the top of the base plate (1); the clamping mechanism clamps the fan housing (18) by cooperating with the base plate (1) through the circular pressure plate (5) included; a first positioning plate (8), a second positioning plate (9), a third positioning plate (10), a fourth positioning plate (11) and a fifth positioning plate (12) are also fixed on the top of the base plate (1); the first positioning plate (8), the second positioning plate (9), the third positioning plate (10), the fourth positioning plate (11) and the fifth positioning plate (12) are fixed on the top of the base plate (1); The outer walls of the positioning plate (11) and the fifth positioning plate (12) are provided with insertion holes corresponding to the holes of the fan housing (18); a first core rod (13) is inserted into the insertion hole of the first positioning plate (8); a second core rod (14) is inserted into the insertion hole of the second positioning plate (9); a third core rod (15) is inserted into the insertion hole of the third positioning plate (10); a fourth core rod (16) is inserted into the insertion hole of the fourth positioning plate (11); and a fifth core rod (17) is inserted into the insertion hole of the fifth positioning plate (12).

2. The fresh air fan detection tool according to claim 1 is characterized in that: The clamping mechanism further comprises a positioning disc (2), a positioning pin (3) and a hexagon socket screw (4); the positioning disc (2) is fixed to the end face of the base plate (1); a threaded hole is provided at the center of the positioning disc (2); one end of the hexagon socket screw (4) is threadedly connected to the threaded hole of the positioning disc (2).

3. The fresh air fan detection tool according to claim 2 is characterized in that: The outer wall of the circular pressure plate (5) is provided with a socket, and one end of the hexagon socket screw (4) is plugged into the socket in the center of the circular pressure plate (5). The hexagon socket wrench is inserted into the inner hole of the hexagon socket screw (4) and rotated to fix it, achieving the effect of quick installation and quick removal.

4. The fresh air fan detection tool according to claim 1 is characterized in that: The first core rod (13), the second core rod (14), the third core rod (15), the fourth core rod (16), and the fifth core rod (17) all correspond to holes that need to be inspected and are facing the fan casing (18).

5. The fresh air fan detection tool according to claim 1 is characterized in that: The first positioning plate (8), the second positioning plate (9), the third positioning plate (10), the fourth positioning plate (11), the fifth positioning plate (12), the bottom plate (1) and the circular pressure plate (5) cooperate with each other to surround the fan housing (18).

6. The fresh air fan detection tool according to claim 1 is characterized in that: An air outlet positioning plate (6) is fixed to the outer wall of the bottom plate (1), and an inserting plate (7) is inserted at one end of the air outlet positioning plate (6), with one end of the inserting plate facing the main air outlet of the fan housing (18).

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