Testing device for optimizing puncture strength

Abstract

The utility model relates to the technical field of strength testing, and discloses an optimized puncture strength testing device which comprises a machine base, a sliding frame is fixedly connected to the upper surface of the machine base, a sliding groove is formed in the sliding frame, an installation block is arranged on one side of the sliding frame, and a detection assembly used for detecting strength is installed on the outer wall of the installation block. A clamp base is fixedly connected to the upper surface of the machine base, and a clamping assembly facilitating workpiece clamping is arranged on the upper surface of the clamp base. The clamping assembly comprises a lower clamp, the lower surface of the lower clamp is fixedly connected to the upper surface of the clamp base, and an upper clamp is arranged on the upper surface of the lower clamp. According to the utility model, the mounting block drives the detection rod to the safe height to trigger the electromagnetic valve switch and the air pump to ventilate to open the clamp, and the detection rod is far away from the upper clamp, thereby preventing the contact fracture of the puncture needle and the upper clamp caused by misoperation, guaranteeing the use of equipment, prolonging the service life, reducing the maintenance cost and test delay, and improving the practicability of the device.

Description

Technical Field

[0001] The utility model relates to the technical field of strength testing, in particular to an optimized puncture strength testing device. Background Art

[0002] A puncture strength tester is an instrument used to measure a material's resistance to puncture. It consists of a fixture, a puncture needle, a drive system, and a force measurement system. Using an optimized puncture strength tester improves test accuracy, thanks to its optimized mechanical structure and advanced force measurement technology. It also accommodates a wider range of material testing needs, with adjustable parameters and multiple modes to accommodate different materials. Furthermore, it improves test efficiency and repeatability, facilitated by automated operation and data processing.

[0003] Existing puncture strength testing devices all place a 10*10cm sample in a tray and cover it tightly. The tray containing the sample is placed between two metal plates on a workbench. The switch on the lower right side of the cylinder is pulled outward to clamp the tray. Click to start measurement on the test interface. The puncture needle moves from the rack position, penetrates the diaphragm, and records the maximum force value when penetrating the diaphragm.

[0004] In the existing puncture strength testing device, after each puncture operation is completed, the switch at the lower right of the cylinder is pushed inward, and the chuck can be pulled out from between the two metal plates of the workbench at any time; when the frame position is raised, the puncture needle has not completely left the height of the cylinder tray. At this time, the chuck is pulled, and the edge of the outer wall of the chuck will contact the puncture needle; the puncture needle is made of tungsten steel, which has the characteristics of high strength, hardness and brittleness; the contact between the puncture needle and the chuck can easily cause the puncture needle to break. In daily use, the puncture needle is broken many times due to human operating errors. Therefore, a method for optimizing the puncture strength testing device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an optimized puncture strength testing device, which aims to improve the problem in the existing technology that after the puncture operation, if the chuck is pulled when the frame is lifted and the puncture needle has not left the cylinder tray, the needle is often broken due to human error because the tungsten steel material of the needle is brittle and easy to contact the chuck.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a device for optimizing puncture strength testing, comprising a machine base, a sliding frame fixedly connected to the upper surface of the machine base, a slide groove formed inside the sliding frame, a mounting block provided on one side of the sliding frame, a detection component for detecting strength being mounted on the outer wall of the mounting block, a clamp seat fixedly connected to the upper surface of the machine base, a clamping component for clamping a workpiece provided on the upper surface of the clamp seat;

[0007] The clamping assembly includes a lower clamp, the lower surface of the lower clamp is fixedly connected to the upper surface of the clamp seat, the upper surface of the lower clamp is provided with an upper clamp, one side of the lower clamp is provided with a connecting air pipe 2, and the outer wall of the connecting air pipe 2 is fixedly connected to an electromagnetic valve sensing switch.

[0008] Furthermore, the detection assembly includes a detection rod, the upper surface of the detection rod is fixedly connected to the lower surface of the mounting block, and one side of the outer wall of the mounting block is fixedly connected to a connecting air pipe.

[0009] Furthermore, a control panel is provided on the upper surface of the machine base, and there is no electrical connection between the control panel, the upper clamp and the detection rod.

[0010] Furthermore, a scale is fixedly connected to the outer wall of the sliding frame, and the scale is used to observe the descending height of the mounting block.

[0011] Furthermore, a connecting piece is fixedly connected to one side of the outer wall of the mounting block, and the outer wall of the connecting piece is slidably connected to the inner wall of the sliding groove.

[0012] Furthermore, a first positioning column is fixedly connected to one side of the outer wall of the mounting block, and a second positioning column is fixedly connected to an adjacent side of the first positioning column.

[0013] Furthermore, a clamping block is slidably connected to an outer wall of the positioning column, and a transparent protective cover is fixedly connected to one side of the outer wall of the clamping block.

[0014] Furthermore, a limiting groove 1 and a limiting groove 2 are provided inside the clamping block, the outer wall of the positioning column 1 is slidably connected to the inner wall of the limiting groove 1, and the outer wall of the positioning column 2 is slidably connected to the inner wall of the limiting groove 2.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the detection rod is lifted to a safe height by the mounting block to trigger the solenoid valve induction switch, and the clamp is opened after the air pump is ventilated. During this process, the detection rod is away from the upper clamp, which effectively prevents the puncture needle from contacting the upper clamp and breaking due to misoperation. This not only ensures the normal use of the equipment and extends its life, but also reduces maintenance costs and test delays caused by equipment failures, thereby improving the practicality of the device.

[0017] 2. The utility model discloses a transparent protective cover is set up on the one side of detection rod, and then realizes the effect of protecting detection rod, only can the workpiece of detection is taken out after the transparent protective cover rises a certain height, avoids the effect of detection rod mistake and damages, and then improves the practicality of device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A three-dimensional structure schematic diagram about the puncture strength test device of optimization is provided for the utility model;

[0019] Figure 2 A transparent protective cover part structure schematic diagram about the puncture strength test device of optimization is provided for the utility model;

[0020] Figure 3 A positioning column no. 2 part structure schematic diagram about the puncture strength test device of optimization is provided for the utility model.

[0021] LEGEND:

[0022] 1, base ; 2, sliding frame ; 3, sliding slot ; 4, scale ; 5, mounting block ; 6, connecting piece ; 7, clamp seat ; 8, lower clamp ; 9, upper clamp ; 10, connecting air pipe one ; 11, connecting air pipe two ; 12, electromagnetic valve inductive switch ; 13, control panel ; 14, positioning column one ; 15, positioning column no. 2 ; 16, clamping block ; 17, limit groove one ; 18, limit groove no. 2 ; 19, transparent protective cover ; 20, detection rod. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] REFERENCE Figure 1 , Figure 2 and Figure 3The present invention provides an embodiment of an optimized puncture strength testing device, comprising a machine base 1, which is the basic part of the entire device and provides a stable mounting platform for other components to ensure the stability of the device during the test process. A sliding frame 2 is fixedly connected to the upper surface of the machine base 1, and the sliding frame 2 is used to support and guide the movement of other components. A slide groove 3 is opened inside the sliding frame 3, and the slide groove 3 provides a precise guide path for the sliding of related components to ensure the accuracy of the movement. A mounting block 5 is provided on one side of the sliding frame 2, and the mounting block 5 is a carrier for mounting other detection-related components, which plays a role in fixing and positioning the entire detection component. A detection component for detecting strength is installed on the outer wall of the mounting block 5, and the puncture strength of the workpiece can be accurately measured through the detection component. A clamp seat 7 is fixedly connected to the upper surface of the machine base 1, and the clamp seat 7 is the mounting base of the clamping component, which provides a stable support structure for clamping the workpiece. A clamping component for clamping the workpiece is provided on the upper surface of the clamp seat 7. The clamping component is used to firmly fix the workpiece to ensure that the workpiece will not move during the puncture strength test, thereby ensuring the accuracy of the test result. The clamping assembly includes a lower clamp 8, the lower surface of the lower clamp 8 is fixedly connected to the upper surface of the clamp seat 7, the lower clamp 8 provides bottom support and partial clamping for the workpiece, the upper surface of the lower clamp 8 is provided with an upper clamp 9, the upper clamp 9 cooperates with the lower clamp 8, and the workpiece is firmly fixed on the clamp seat 7 through the clamping action of the two, and a connecting air pipe 11 is provided on one side of the lower clamp 8. The connecting air pipe 11 is used to transport gas and provide power or control signal for the action of the clamping assembly. The outer wall of the connecting air pipe 11 is fixedly connected to the electromagnetic valve induction switch 12. The magnetic valve sensing switch 12 is used to control the on and off of the gas, thereby achieving precise control of the action of the clamping component, such as loosening or clamping the workpiece at the appropriate time. The detection component includes a detection rod 20, which is directly involved in the detection process of the puncture strength. During the test, it contacts the workpiece and applies force. Its upper surface is fixedly connected to the lower surface of the mounting block 5 to ensure that the position of the detection rod 20 is stable. A connecting air pipe 10 is fixedly connected to one side of the outer wall of the mounting block 5. The connecting air pipe 10 can be used to drive the detection rod 20 to move and provide gas power or control signals, etc.

[0025] Reference Figure 1 、 Figure 2 and Figure 3, a control panel 13 is provided on the upper surface of the machine base 1. The control panel 13 is the control center of the entire device and is used to set and adjust the test parameters. However, it is not electrically connected to the upper clamp 9 and the detection rod 20. They work independently and do not interfere with each other. A scale 4 is fixedly connected to the outer wall of the sliding frame 2. The scale 4 is used to observe the descending height of the mounting block 5, so that the operator can intuitively understand the descending position of the detection rod 20, thereby accurately judging the progress and relevant data of the detection process. A connecting piece 6 is fixedly connected to one side of the outer wall of the mounting block 5. The outer wall of the connecting piece 6 is slidably connected to the inner wall of the slide groove 3. The sliding of the connecting piece 6 in the slide groove 3 can ensure that the mounting block 5 moves smoothly in a predetermined direction, making the movement of the detection rod 20 more stable and accurate. A positioning column 14 is fixedly connected to one side of the outer wall of the mounting block 5, and a positioning column 2 15 is fixedly connected to the adjacent side of the positioning column 14. The two are used In order to determine the position and installation relationship of relevant components on the mounting block 5 and ensure the stability of the device structure, the outer wall of the positioning column 14 is slidably connected with a card block 16, and a transparent protective cover 19 is fixedly connected to one side of the outer wall of the card block 16. The card block 16 is used to connect the transparent protective cover 19 and the positioning column 14. The transparent protective cover 19 can protect the internal components from interference from external dust and debris, and at the same time facilitate the operator to observe the internal situation. A limiting groove 17 and a limiting groove 2 18 are provided inside the card block 16. The outer wall of the positioning column 14 is slidably connected to the inner wall of the limiting groove 17, and the outer wall of the positioning column 2 15 is slidably connected to the inner wall of the limiting groove 2 18. The limiting groove 17 and the limiting groove 2 18 respectively limit the movement of the positioning column 14 and the positioning column 2 15, ensuring that the connection between the card block 16 and the mounting block 5 is firm and the position is accurate, thereby ensuring the stable installation of the transparent protective cover 19.

[0026] Working principle: When the device needs to be used, first hold the transparent protective cover 19 so that the limit groove 17 inside the block 16 is engaged with the outer wall of the positioning column 14. At this time, by engaging the limit groove 2 18 with the outer wall of the positioning column 2 15, the transparent protective cover 19 is set on one side of the detection rod 20, thereby preventing the detection rod 20 from being accidentally touched by workers before leaving the upper clamp 9. At this time, the control panel 13 is used to control the installation block 5 to rise, and then drive the detection rod 20 away from the top of the upper clamp 9. At this time, the installation block 5 will drive the connecting piece 6 to pass through the solenoid valve limit sensing switch 12, and the air pump will start, so that the connecting air pipe 2 11 transmits gas into the lower clamp 8, and then the upper clamp 9 can be opened, thereby achieving the effect of taking out the workpiece after inspection.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for optimizing puncture strength testing, comprising a base (1), characterized in that: The upper surface of the machine base (1) is fixedly connected to a sliding frame (2), a sliding groove (3) is provided inside the sliding frame (2), a mounting block (5) is provided on one side of the sliding frame (2), and a detection component for detecting strength is installed on the outer wall of the mounting block (5), and the upper surface of the machine base (1) is fixedly connected to a clamp seat (7), and the upper surface of the clamp seat (7) is provided with a clamping component for clamping a workpiece; The clamping assembly includes a lower clamp (8), the lower surface of the lower clamp (8) is fixedly connected to the upper surface of the clamp seat (7), the upper surface of the lower clamp (8) is provided with an upper clamp (9), and a connecting air pipe 2 (11) is provided on one side of the lower clamp (8), and the outer wall of the connecting air pipe 2 (11) is fixedly connected to an electromagnetic valve induction switch (12).

2. The optimized puncture strength testing device according to claim 1, characterized in that: The detection assembly comprises a detection rod (20), the upper surface of the detection rod (20) is fixedly connected to the lower surface of the mounting block (5), and one side of the outer wall of the mounting block (5) is fixedly connected to a connecting air pipe 1 (10).

3. The optimized puncture strength testing device according to claim 2, characterized in that: A control panel (13) is provided on the upper surface of the machine base (1), and there is no electrical connection between the control panel (13), the upper clamp (9) and the detection rod (20).

4. The device for optimizing puncture strength testing according to claim 3, characterized in that: A scale (4) is fixedly connected to the outer wall of the sliding frame (2), and the scale (4) is used to observe the descending height of the mounting block (5).

5. The device for optimizing puncture strength testing according to claim 4, characterized in that: A connecting piece (6) is fixedly connected to one side of the outer wall of the mounting block (5), and the outer wall of the connecting piece (6) is slidably connected to the inner wall of the sliding groove (3).

6. The device for optimizing puncture strength testing according to claim 1, characterized in that: One side of the outer wall of the mounting block (5) is fixedly connected to a positioning column 1 (14), and an adjacent side of the positioning column 1 (14) is fixedly connected to a positioning column 2 (15).

7. The device for optimizing puncture strength testing according to claim 6, characterized in that: The outer wall of the positioning column 1 (14) is slidably connected to a clamping block (16), and one side of the outer wall of the clamping block (16) is fixedly connected to a transparent protective cover (19).

8. The device for optimizing puncture strength testing according to claim 7, characterized in that: The clamping block (16) is provided with a limiting groove 1 (17) and a limiting groove 2 (18). The outer wall of the positioning column 1 (14) is slidably connected to the inner wall of the limiting groove 1 (17), and the outer wall of the positioning column 2 (15) is slidably connected to the inner wall of the limiting groove 2 (18).

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