Automatic detection device for casting
By designing an automatic detection device and utilizing a push and transmission mechanism to realize automatic transportation and detection of castings, the problems of physical exertion and low efficiency caused by manual removal of castings are solved, and efficient automatic detection of castings is realized.
Patent Information
- Application Number
- CN202422846392.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The existing casting inspection method requires manual removal of castings one by one, which results in high physical exertion of workers and low inspection efficiency.
An automatic testing device is designed, which includes a pushing mechanism, a driving mechanism and a transmission mechanism. The pushing mechanism pushes the casting to the testing table, and the motor and gear transmission are used to realize the automatic transportation of the casting and the rotation of the testing table.
It realizes the automatic detection of castings, reduces the physical exertion of workers and improves the detection efficiency.
Smart Images

Figure CN223426519U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to casting detection technical field, concretely relates to a kind of automatic detection device for casting. BACKGROUND
[0002] Casting is the metal molding article obtained by various casting methods, that is, the liquid metal of smelting is injected into the casting mold prepared in advance by pouring, injection, suction or other casting methods, and the obtained article with certain shape, size and performance is obtained after cooling and subsequent processing means such as polishing.
[0003] In order to ensure the quality of casting, the staff detects the surface of the casting by visual inspection, so as to pick out the defective parts, and the existing staff needs to take out the casting one by one for detection when detecting the casting, which not only consumes a lot of physical strength of the staff, but also affects the efficiency of casting detection. UTILITY MODEL CONTENT
[0004] In view of the above problems existing in the prior art casting detection, the utility model is proposed.
[0005] Therefore, the utility model aims to provide an automatic detection device for casting, which solves the problem that the existing staff needs to take out the casting one by one for detection when detecting the casting, which not only consumes a lot of physical strength of the staff, but also affects the efficiency of casting detection.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0007] An automatic detection device for casting, comprising a base, a recess is formed in the upper surface of the base, a first rotating rod is rotatably connected inside the recess, a detection table is fixedly connected to the upper end of the first rotating rod, a frame is fixedly connected to the upper surface of the base, a plurality of castings are placed inside the frame, a push plate is provided on one side of the casting, the push plate is matched with the casting, a pushing mechanism is provided on the upper surface of the base, the push plate is matched by the pushing mechanism, a driving mechanism is provided on the lower surface of the base, the driving mechanism is matched with the pushing mechanism, a transmission mechanism is provided on the lower surface of the base, and the driving mechanism drives the first rotating rod to rotate through the transmission mechanism.
[0008] Preferably, the pushing mechanism comprises a support plate, a moving rod, a spring, a pressing block, a second rotating rod, an eccentric wheel and a first bevel gear, the support plate is fixedly connected to the upper surface of the base, a through hole is formed in one side of the support plate, the moving rod is slidably arranged in the through hole, the pressing block is fixedly connected to one end of the moving rod, the spring is slidably sleeved on the outer surface of the moving rod, the second rotating rod is rotatably connected to the upper surface of the base, the eccentric wheel is fixedly sleeved on the rod wall of the upper end of the second rotating rod and matches the pressing block, the lower end of the second rotating rod penetrates through the upper surface of the base, and the first bevel gear is fixedly sleeved on the rod wall of the lower end of the second rotating rod.
[0009] Preferably, the driving mechanism comprises two mounting plates, a third rotating rod, a motor and two second bevel gears, the mounting plates are fixedly connected to the lower surface of the base, the third rotating rod is rotatably connected between the two mounting plates, the motor is fixedly connected to one side of the mounting plate, one end of the third rotating rod penetrates through one side of the mounting plate and is fixedly connected with the output end of the motor, and the two second bevel gears are fixedly sleeved on the rod wall of the third rotating rod, and one of the second bevel gears is engaged with the first bevel gear.
[0010] Preferably, the transmission mechanism comprises a fourth rotating rod, a third bevel gear, a first spur gear and a second spur gear, the fourth rotating rod is rotatably connected to the lower surface of the base, the first spur gear is fixedly sleeved on the rod wall of the fourth rotating rod, the lower end of the first rotating rod penetrates through the lower surface of the groove, the second spur gear is fixedly sleeved on the rod wall of the first rotating rod and is engaged with the first spur gear, and the third bevel gear is fixedly sleeved on the rod wall of the lower end of the fourth rotating rod and is engaged with one of the second bevel gears.
[0011] Preferably, the two sides of the frame body are provided with strip-shaped holes, and the two strip-shaped holes are matched with the castings.
[0012] Preferably, the lower surface of the base is fixedly and symmetrically connected with a plurality of support seats.
[0013] In the above technical scheme, the technical effects and advantages of the utility model are provided:
[0014] 1、The utility model discloses a pushing mechanism is set up on the upper surface of the base, when the second rotating rod rotates, the eccentric wheel rotates, then can extrude the pressing block, then through cooperation with the spring can make the pressing block move back and forth, next can drive the push plate to push the castings one by one, thereby facilitating the staff detection.
[0015] 2、The utility model discloses a transmission mechanism is set up on the lower surface of the base, when the two second bevel gears rotate, one of the second bevel gears can drive the third bevel gear to rotate, thereby making the fourth rotating rod can rotate, then through the transmission of the first spur gear and the second bevel gear can make the first rotating rod rotate, namely detection platform rotates. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 For the utility model Figure 1 sectional view of
[0019] Figure 3 For the utility model Figure 2 A magnified schematic diagram of part A.
[0020] Description of reference numerals:
[0021] 1. Base; 2. First rotating rod; 3. Testing table; 4. Frame; 5. Casting; 6. Push plate; 7. Support plate; 8. Moving rod; 9. Spring; 10. Pressure block; 11. Second rotating rod; 12. Eccentric wheel; 13. First bevel gear; 14. Mounting plate; 15. Third rotating rod; 16. Motor; 17. Second bevel gear; 18. Fourth rotating rod; 19. Third bevel gear; 20. First spur gear; 21. Second spur gear; 22. Support seat. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0023] The embodiment of the utility model discloses an automatic detection device for castings.
[0024] The utility model provides Figure 1-3 The automatic inspection device for castings shown includes a base 1, a groove is provided on the upper surface of the base 1, a first rotating rod 2 is rotatably connected inside the groove, and the upper end of the first rotating rod 2 is fixedly connected to the inspection platform 3, the upper surface of the base 1 is fixedly connected to the frame 4, and multiple castings 5 are placed inside the frame 4. A push plate 6 is provided on one side of the casting 5, and the push plate 6 is matched with the casting 5. A pushing mechanism is provided on the upper surface of the base 1, and the push plate 6 is matched through the pushing mechanism. A driving mechanism is provided on the lower surface of the base 1, and the driving mechanism is matched with the pushing mechanism. A transmission mechanism is provided on the lower surface of the base 1, and the driving mechanism drives the first rotating rod 2 to rotate through the transmission mechanism.
[0025] The pushing mechanism can drive the push plate 6 to push the castings 5 one by one to the upper surface of the detection table 3, and the detection table 3 can rotate, thereby facilitating the staff to detect the castings 5.
[0026] In order to push the castings 5 one by one, as shown in Figure 1-3 the pushing mechanism comprises a support plate 7, a moving rod 8, a spring 9, a pressing block 10, a second rotating rod 11, an eccentric wheel 12 and a first bevel gear 13, the support plate 7 is fixedly connected to the upper surface of the base 1, a through hole is formed in one side of the support plate 7, the moving rod 8 is slidingly arranged in the through hole, the pressing block 10 is fixedly connected to one end of the moving rod 8, the spring 9 is slidingly sleeved on the outer surface of the moving rod 8, the second rotating rod 11 is rotatably connected to the upper surface of the base 1, the eccentric wheel 12 is fixedly sleeved on the rod wall of the upper end of the second rotating rod 11 and matches the pressing block 10, the lower end of the second rotating rod 11 penetrates through the upper surface of the base 1, and the first bevel gear 13 is fixedly sleeved on the rod wall of the lower end of the second rotating rod 11.
[0027] When the second rotating rod 11 rotates, the eccentric wheel 12 rotates, and then the pressing block 10 can be squeezed, and then the pressing block 10 can be moved back and forth by cooperating with the spring 9, and then the push plate 6 can be driven to push the castings 5 one by one.
[0028] In order to make the second rotating rod 11 rotate, as shown in Figure 1-2 the driving mechanism comprises two mounting plates 14, a third rotating rod 15, a motor 16 and two second bevel gears 17, the mounting plates 14 are fixedly connected to the lower surface of the base 1, the third rotating rod 15 is rotatably connected between the two mounting plates 14, the motor 16 is fixedly connected to one side of the mounting plate 14, one end of the third rotating rod 15 penetrates through one side of the mounting plate 14 and is fixedly connected with the output end of the motor 16, and the two second bevel gears 17 are fixedly sleeved on the rod wall of the third rotating rod 15, and one of the second bevel gears 17 is engaged with the first bevel gear 13.
[0029] Starting the motor 16 can make the third rotating rod 15 rotate, and then the two second bevel gears 17 can rotate, and then the first bevel gear 13 can rotate, so that the second rotating rod 11 can rotate.
[0030] In order to make the first rotating rod 2 rotate, as shown in Figure 1-2 the transmission mechanism comprises a fourth rotating rod 18, a third bevel gear 19, a first spur gear 20 and a second spur gear 21, the fourth rotating rod 18 is rotatably connected to the lower surface of the base 1, the first spur gear 20 is fixedly sleeved on the rod wall of the fourth rotating rod 18, the lower end of the first rotating rod 2 penetrates through the lower surface of the groove, the second spur gear 21 is fixedly sleeved on the rod wall of the first rotating rod 2 and is engaged with the first spur gear 20, and the third bevel gear 19 is fixedly sleeved on the rod wall of the lower end of the fourth rotating rod 18 and is engaged with one of the second bevel gears 17.
[0031] When the two second bevel gears 17 rotate, one of the second bevel gears 17 can drive the third bevel gear 19 to rotate, thereby allowing the fourth rotating rod 18 to rotate, and then the first rotating rod 2 can be rotated through the transmission of the first spur gear 20 and the second bevel gear 21, that is, the detection platform 3 rotates.
[0032] And for the convenience of casting 5 being pushed out, as Figure 2 As shown, strip holes are opened on both sides of the frame 4, and both strip holes match the casting 5.
[0033] The two strip-shaped holes can facilitate the casting 5 to be pushed out.
[0034] Finally, in order to make the device stable, Figure 1-2 As shown, a plurality of support bases 22 are symmetrically fixedly connected to the lower surface of the base 1 .
[0035] Each support base 22 can be used to stabilize the device during operation.
[0036] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An automatic detection device for castings, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a groove, the interior of the groove is rotatably connected to a first rotating rod (2), the upper end of the first rotating rod (2) is fixedly connected to a detection platform (3), the upper surface of the base (1) is fixedly connected to a frame (4), a plurality of castings (5) are placed inside the frame (4), a push plate (6) is provided on one side of the casting (5), the push plate (6) is matched with the casting (5), the upper surface of the base (1) is provided with a pushing mechanism, the push plate (6) is matched with the pushing mechanism, the lower surface of the base (1) is provided with a driving mechanism, the driving mechanism is matched with the driving mechanism, the lower surface of the base (1) is provided with a transmission mechanism, the driving mechanism drives the first rotating rod (2) to rotate through the transmission mechanism.
2. The automatic detection device for castings according to claim 1, characterized in that: The pushing mechanism comprises a support plate (7), a moving rod (8), a spring (9), a pressure block (10), a second rotating rod (11), an eccentric wheel (12) and a first bevel gear (13), wherein the support plate (7) is fixedly connected to the upper surface of the base (1), a through hole is opened on one side of the support plate (7), the moving rod (8) is slidably arranged inside the through hole, the pressure block (10) is fixedly connected to one end of the moving rod (8), the spring (9) is slidably sleeved on the outer surface of the moving rod (8), the second rotating rod (11) is rotatably connected to the upper surface of the base (1), the eccentric wheel (12) is fixedly sleeved on the rod wall at the upper end of the second rotating rod (11) and matched with the pressure block (10), the lower end of the second rotating rod (11) passes through the upper surface of the base (1), and the first bevel gear (13) is fixedly sleeved on the rod wall at the lower end of the second rotating rod (11).
3. The automatic detection device for castings according to claim 1, characterized in that: The driving mechanism comprises two mounting plates (14), a third rotating rod (15), a motor (16) and two second bevel gears (17), wherein the mounting plates (14) are fixedly connected to the lower surface of the base (1), the third rotating rod (15) is rotatably connected between the two mounting plates (14), the motor (16) is fixedly connected to one side of the mounting plate (14), one end of the third rotating rod (15) passes through one side of the mounting plate (14) and is fixedly connected to the output end of the motor (16), and the two second bevel gears (17) are fixedly sleeved on the rod wall of the third rotating rod (15), and one of the second bevel gears (17) is engaged with the first bevel gear (13).
4. The automatic detection device for castings according to claim 1, characterized in that: The transmission mechanism comprises a fourth rotating rod (18), a third bevel gear (19), a first spur gear (20) and a second spur gear (21), wherein the fourth rotating rod (18) is rotatably connected to the lower surface of the base (1), the first spur gear (20) is fixedly sleeved on the rod wall of the fourth rotating rod (18), the lower end of the first rotating rod (2) passes through the lower surface of the groove, the second spur gear (21) is fixedly sleeved on the rod wall of the first rotating rod (2) and meshed with the first spur gear (20), and the third bevel gear (19) is fixedly sleeved on the rod wall at the lower end of the fourth rotating rod (18) and meshed with one of the second bevel gears (17).
5. The automatic detection device for castings according to claim 1, characterized in that: Strip holes are provided on both sides of the frame (4), and both strip holes match the casting (5).
6. The automatic detection device for castings according to claim 1, characterized in that: A plurality of support seats (22) are fixedly and symmetrically connected to the lower surface of the base (1).