Chromatic aberration comparison device for concrete appearance defect repair

By designing a color difference comparison device for repairing concrete appearance defects and using a concrete filling trough and label box with a stainless steel frame and acrylic baffle, the problem of large color difference errors in repairing concrete appearance defects is solved, achieving efficient and accurate repair effects.

CN223426548UActive Publication Date: 2025-10-10SINOHYDRO ENG BUREAU 4
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Patent Information

Application Number
CN202422711079.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-10
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing technology for repairing concrete appearance defects has problems such as large errors in color card production and large errors in photo color, and inaccurate repairs caused by changes in concrete color with age.

Method used

A color difference comparison device for repairing concrete appearance defects was designed. It uses a stainless steel frame and an acrylic baffle, and contains multiple concrete filling slots and label boxes. It is used to compare concrete samples with different proportions on site. The samples are cured in the same environment and carried to the defect site for comparison and repair.

Benefits of technology

It improves the accuracy of concrete color contrast, achieves fast and efficient repair, overcomes the error problem in traditional methods, and has a simple, portable, economical and practical structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete appearance defect repairing color difference comparison device which comprises a back plate, a frame is fixedly installed on the front face of the back plate, and the frame is a rectangular frame formed by sequentially and fixedly connecting two first cross beams and two stand columns end to end. A plurality of label boxes are fixed above the back plate and located on the inner side of the frame at equal intervals, a second cross beam with the two ends fixedly connected with the two stand columns respectively is arranged in the middle of the frame, and the second cross beam is parallel to the first cross beam. A plurality of concrete filling grooves are formed between the second cross beam and the first cross beam, and the positions of the concrete filling grooves correspond to the positions of the label boxes; the concrete filling groove is filled with cement mortar prepared from white cement and black cement in different proportions, a concrete hardened sample is finally formed, the device is carried to the concrete defect position needing to be repaired, the concrete sample and the concrete at the defect position are subjected to color comparison, the proportion of the color closest to the proportion is selected, and the concrete defect position is repaired. Concrete appearance defects are repaired, and the purpose of rapid and efficient repairing can be achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of concrete construction, in particular to a concrete appearance defect repairing color difference comparison device. BACKGROUND

[0002] Concrete appearance quality problems are increasingly becoming the focus of attention from all parties, especially in current water conservancy and hydropower projects, highways, railways, municipal construction and other large construction projects, which have taken the concrete appearance quality as an important link of high-quality project quality assessment and acceptance. Many construction and construction units have established concrete appearance quality technical teams to conduct extensive and careful research on how to deal with concrete appearance defects that do not affect the structural strength and use function.

[0003] When concrete appearance defects occur, the existing technology generally selects different proportions of black cement, white cement, water, adhesive, and sand in the laboratory to produce samples, and then produces color cards according to the different colors of the samples, or takes photos of the samples, and uses the color cards or photos to compare with the actual concrete structure surface on site. However, the color card production has certain limitations in the production process, and is greatly affected by the raw materials. In addition, the color of the concrete will still change with the continuous extension of the age. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a concrete appearance defect repairing color difference comparison device, which comprises a back plate, a frame is fixedly connected in sequence at the tail of the two first horizontal beams and the two first vertical columns to form a rectangular frame, a plurality of label boxes are fixedly arranged on the upper side of the back plate and inside the frame at equal intervals, a second horizontal beam is arranged at the middle of the frame and fixedly connected with the two first vertical columns at both ends, and the second horizontal beam is parallel to the first horizontal beam. A plurality of concrete filling grooves are arranged between the second horizontal beam and the first horizontal beam, and the positions of the concrete filling grooves correspond to the positions of the label boxes.

[0005] Further, a plurality of second vertical columns are fixedly connected between the second horizontal beam and the first horizontal beam at equal intervals and perpendicularly, and the intervals form a plurality of concrete filling grooves.

[0006] Further, the back plate is made of stainless steel plate, and the frame, the second horizontal beam and the second vertical column are all made of stainless steel square tubes with the same size.

[0007] Further, the lower part of the two vertical columns and the first horizontal beam below are fixedly provided with a clamping groove, the clamping groove is in the shape of U as a whole, and the clamping groove is used for inserting a baffle.

[0008] Furthermore, circular bosses are provided on the left and right sides of one side of the baffle away from the concrete filling groove.

[0009] Furthermore, the baffle is made of acrylic material and can cover two-thirds of the area of ​​the concrete filling groove.

[0010] Furthermore, the back panel includes an upper back panel and a lower back panel, the upper back panel is located above the frame and is used to install and fix the label box; the upper and lower ends of the lower back panel are fixed on the second crossbeam and the lower first crossbeam, and its left and right sides are respectively fixed on the lower parts of the two first columns; a gap of 3-5 cm is left between the upper back panel and the lower back panel.

[0011] Furthermore, a handle is fixedly provided on the upper surface of the first crossbeam above the frame.

[0012] The beneficial effects of the present invention are:

[0013] By filling black cement and white cement mortars of different proportions in the concrete filling slot 4, and placing corresponding labels indicating the proportion, ingredients and sample preparation time in the label box 3 corresponding to each concrete filling slot 4, the device is placed under the same environmental conditions as the concrete to be repaired for curing. When the black cement and white cement mortars in the concrete filling slot 4 solidify, a concrete sample is formed. The device is carried to the concrete defect that needs to be repaired. By leaving a gap of 3-5 cm between the upper back plate and the lower back plate, the color of the on-site concrete is observed and compared, and the closest concrete ratio is selected to repair the concrete appearance defects. The purpose of fast and efficient repair can be achieved, overcoming the problems existing in the existing technology. The device has a simple structure, is convenient and portable, and produces economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the present invention;

[0015] Figure 2 For the present invention Figure 1 AA section view

[0016] Figure 3 For the present invention Figure 2 A magnified view of point A;

[0017] Figure 4 It is a rear view of the present invention;

[0018] Figure 5 A top view of the present invention;

[0019] Figure 6 For the present invention Figure 5 Enlarged view of point B;

[0020] Wherein, 1, back plate, 11, upper back plate, 12, lower back plate; 2, frame, 21, first crossbeam, 22, first column; 23, second crossbeam, 24, second column; 3, label box; 4, concrete filling groove; 5, clamping groove; 6, baffle, 61, round boss; 7, handle. DETAILED DESCRIPTION

[0021] In the embodiment, the back plate 1 is made of stainless steel plate, the frame 2, the second crossbeam 23 and the second column 24 are all made of stainless steel square tube with the same size, which is made of stainless steel material and will not rust during maintenance, and can be used repeatedly for a long time.

[0022] In the embodiment, the back plate 1 is made of stainless steel plate, the frame 2, the second crossbeam 23 and the second column 24 are all made of stainless steel square tube with the same size, which is made of stainless steel material and will not rust during maintenance, and can be used repeatedly for a long time.

[0023] In the embodiment, the back plate 1 is made of stainless steel plate, the frame 2, the second crossbeam 23 and the second column 24 are all made of stainless steel square tube with the same size, which is made of stainless steel material and will not rust during maintenance, and can be used repeatedly for a long time.

[0024] In the embodiment, the lower part of the two first columns 22 and the first crossbeam 21 below are both fixedly provided with clamping grooves 5, the clamping grooves 5 are in U shape as a whole, the clamping grooves 5 are used for inserting the baffles 6, and the baffles 6 prevent the concrete color difference contrast samples with different proportions filled in the concrete filling grooves 4 from falling out of the concrete filling grooves 4 due to vibration and other reasons during long-term use, thereby preventing the concrete samples from being damaged.

[0025] In this embodiment, circular bosses 61 are provided on the left and right sides of the side of the baffle 6 away from the concrete filling groove 4. The function of the circular bosses 61 is that when removing the baffle 6, the baffle 6 can be removed from the slot 5 by pressing the circular bosses 61 on both sides with both hands and pushing upwards.

[0026] In this embodiment, the baffle 6 is made of acrylic material. The advantage is that acrylic material is waterproof, moisture-proof and easy to clean, and the transparent acrylic baffle 6 can clearly see the situation inside the covered concrete filling groove 4. The baffle 6 can cover two-thirds of the area of ​​the concrete filling groove 4. It can be understood that after the concrete filling groove 4 is filled with concrete of different proportions, the exposed one-third of the concrete filling groove 4 can be used for color difference comparison of concrete appearance defect repairs. It is possible to perform color difference comparison more intuitively without observing through acrylic, thereby preventing color difference comparison errors caused by light refraction.

[0027] In this embodiment, the backboard 1 includes an upper backboard 11 and a lower backboard 12. The upper backboard 11 is located above the frame 2 and is used to install and fix the label box 3; the upper and lower ends of the lower backboard 12 are fixed on the second crossbeam 23 and the lower first crossbeam 21, and its left and right sides are respectively fixed on the lower parts of the two first columns 22; a gap of 3-5 cm is left between the upper backboard 11 and the lower backboard 12. The backboard 1 does not adopt a whole piece, but adopts a split type of upper backboard 11 and lower backboard 12, and a gap of 3-5 cm is also left. When the concrete filling tank 4 is filled with black cement and white cement mixtures of different proportions, the mixture needs to be cured regularly. The splashed curing water will flow away from the gap of 3-5 cm, and no water will be accumulated in the area where the label box 3 is fixed. At the same time, when comparing, the backboard of the device is pressed against the area to be repaired, and the real color of the on-site concrete is observed through the gap of 3-5 cm, which is convenient for comparison with the concrete sample in the concrete filling tank 4.

[0028] In this embodiment, a handle 7 is fixedly provided on the upper surface of the first crossbeam 21 above the frame 2. The handle 7 is arranged at a left-right symmetrical central position. The function of the handle 7 is to facilitate the staff to carry it.

[0029] The method of using the present invention is to fill black cement and white cement mortars with different proportions in a concrete filling tank 4 (the mortar ingredients include black cement, white cement, sand, water, etc., and some also require adhesives), and put corresponding labels indicating the proportions, ingredients and sample preparation time in the label box 3 corresponding to each concrete filling tank 4, and place the device under the same environmental conditions as the concrete to be repaired for maintenance. When the black cement and white cement mortars in the concrete filling tank 4 solidify, a concrete sample is formed, and the device is carried to the concrete defect to be repaired, and compared with the concrete at the defect, and the closest concrete sample is selected. Then, according to the proportions and ingredients on the label in the label box corresponding to the concrete sample, the mortar is prepared, and finally, the mortar is used to repair the appearance defects of the concrete at that location. The device can perform on-site concrete color difference comparison, improves the accuracy of concrete color difference comparison, and eliminates the problem of large errors in color difference comparison in traditional construction methods.

[0030] In the above embodiments, the black cement is ordinary Portland cement or the corresponding cement used in the concrete of the part to be repaired, and the white cement is white Portland cement.

[0031] In the description of this application, it should be understood that if the terms "up", "down", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0032] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A color difference comparison device for repairing concrete appearance defects, characterized in that: The invention comprises a backboard (1), a frame (2) is fixedly mounted on the front of the backboard (1), and the frame (2) is a rectangular frame formed by two first crossbeams (21) and two first uprights (22) fixedly connected end to end in sequence; a plurality of label boxes (3) are fixed at equal intervals above the backboard (1) and on the inner side of the frame (2); a second crossbeam (23) is provided in the middle of the frame (2), with both ends respectively fixedly connected to the two first uprights (22), and the second crossbeam (23) and the first crossbeam (21) are parallel to each other; a plurality of concrete filling grooves (4) are provided between the second crossbeam (23) and the first crossbeam (21), and the positions of the concrete filling grooves (4) correspond to the positions of the label boxes (3).

2. A color difference comparison device for repairing concrete appearance defects according to claim 1, characterized in that: A plurality of second upright columns (24) are equidistantly and vertically fixedly connected between the second crossbeam (23) and the first crossbeam (21), and the intervals between the second upright columns form a plurality of concrete filling grooves (4).

3. The color difference comparison device for repairing concrete appearance defects according to claim 2 is characterized in that: The back plate (1) is made of a stainless steel plate, and the frame (2), the second crossbeam (23) and the second column (24) are all made of stainless steel square tubes of the same size.

4. The color difference comparison device for repairing concrete appearance defects according to claim 1 is characterized in that: The lower parts of the two upright columns (22) and the first crossbeam (21) below are both fixedly provided with a card slot (5), the card slot (5) being U-shaped as a whole, and the card slot (5) is used for plugging in the baffle (6).

5. The color difference comparison device for repairing concrete appearance defects according to claim 4 is characterized in that: Circular bosses (61) are provided on the left and right sides of a side of the baffle (6) away from the concrete filling groove (4).

6. The color difference comparison device for repairing concrete appearance defects according to claim 5 is characterized in that: The baffle (6) is made of acrylic material and can cover two-thirds of the area of ​​the concrete filling groove (4).

7. The color difference comparison device for repairing concrete appearance defects according to claim 1 is characterized in that: The backboard (1) comprises an upper backboard (11) and a lower backboard (12); the upper backboard (11) is located above the frame (2) and is used to install and fix the label box (3); the upper and lower ends of the lower backboard (12) are fixed to the second crossbeam (23) and the lower first crossbeam (21), and the left and right sides thereof are respectively fixed to the lower parts of the two first uprights (22); a gap of 3-5 cm is left between the upper backboard (11) and the lower backboard (12).

8. The color difference comparison device for repairing concrete appearance defects according to claim 1 is characterized in that: A handle (7) is fixedly provided on the upper surface of the first crossbeam (21) above the frame (2).