Battery production positioning mechanism

By designing a battery production positioning mechanism with a limit shaft, lead shaft and worm gear drive, the problem of cold welding caused by battery shaking during welding is solved, and stable positioning and connection of the battery is achieved.

CN223427530UActive Publication Date: 2025-10-10ZHEJIANG GUARDIAN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421842274.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-10-10
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

During the battery pack welding process, the battery is prone to shaking in the positioning groove, resulting in poor soldering.

Method used

A battery production positioning mechanism was designed. Through the combined structure of the limit shaft, lead shaft, bending frame and extrusion rubber block, the extrusion plate is driven to rotate by a worm and gear transmission to achieve stable positioning of the battery, and the battery pack is pushed into the wrapping sleeve as a whole through the push rod for connection.

Benefits of technology

It effectively avoids cold soldering caused by shaking of the battery during the welding process, ensuring the stability and reliability of the battery connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery production positioning mechanism, which relates to the technical field of battery production and comprises a frame, limiting shafts are fixedly mounted on two sides of the end face of the frame, a side plate is fixedly mounted at one end, far away from the frame, of each limiting shaft, a lead shaft is rotatably connected to the bottom end of each side plate, and the lead shafts are rotatably connected with the frame. The outer surfaces of the lead shaft and the limiting shaft are connected with a bending frame in a sliding mode, extrusion rubber blocks which are mutually spliced to form an extrusion battery are fixedly installed in the bending frame, an extrusion plate is arranged between the side plate and the bending frame, and the extrusion plate is connected with the limiting shaft in a sliding mode. A battery can be placed in a cavity formed by adjacent extrusion rubber blocks, and a worm wheel is driven to rotate by rotating a worm, so that a lead shaft can be driven to rotate by utilizing gear transmission, and an extrusion plate can be driven to extrude a bending frame; and therefore, the extrusion rubber block can be extruded with the battery, and pseudo soldering caused by self-shaking of the battery can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to a battery production positioning mechanism. Background Art

[0002] Cylindrical batteries offer high capacity, long cycle life, and a wide operating temperature range. Different battery material systems offer different advantages. Steel-cased cylindrical lithium iron phosphate batteries are the primary choice. Lithium iron phosphate batteries are characterized by high capacity, high output voltage, excellent charge-discharge cycle performance, stable output voltage, high current discharge capability, electrochemical stability, safety during use, a wide operating temperature range, and environmental friendliness.

[0003] When connecting batteries into a battery pack, they must be placed sequentially in positioning grooves. However, due to the small contact area between the tray-style grooves and the batteries, the batteries can wobble within the positioning grooves under external forces. This can especially cause slippage during welding, leading to poor solder joints. To address this issue, we have developed a battery production positioning mechanism. Utility Model Content

[0004] 1) Technical problems solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a battery production positioning mechanism.

[0006] 2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a battery production positioning mechanism, comprising a frame, wherein limit shafts are fixedly installed on both sides of the end face of the frame, a side plate is fixedly installed on the end of the limit shaft away from the frame, the bottom end of the side plate is rotatably connected to the lead shaft, the lead shaft is rotatably connected to the frame, the outer surfaces of the lead shaft and the limit shaft are slidably connected to a bending frame, the interior of the bending frame is fixedly installed and spliced ​​with each other to form an extruded rubber block for extruding the battery, an extrusion plate is arranged between the side plate and the bending frame, the extrusion plate is slidably connected to the limit shaft, the extrusion plate is threadedly connected to the lead shaft, and the surface of the side plate is provided with a self-locking drive mechanism for driving the lead shaft to rotate.

[0008] Furthermore, bearing grooves are provided on both sides of the end surface of the bending frame, and adjacent bearing grooves are fixedly connected by reset springs. A guide rod is fixedly installed on the inner ring of the reset spring, and the guide rod is fixedly connected to the frame and the side plate, and the bending frame is slidably connected to the guide rod.

[0009] Furthermore, the self-locking drive mechanism includes a driven gear, which is fixedly connected to the lead shaft, and the surface of the side plate is rotatably connected to a driving gear that meshes with the driven gear. A worm gear is fixedly installed at the front end of the driving gear, and a worm is meshed above the worm gear, and the worm is rotatably connected to the side plate.

[0010] Further, the surface of the worm is rotationally connected with a limiting ring, the limiting ring is fixedly connected with the side plate, and the end surface of the worm is fixedly installed with a plug.

[0011] Further, the upper side of the frame is provided with a wrapping sleeve, the inside of the wrapping sleeve is provided with a rubber pad in contact with and extruding the battery.

[0012] Further, the inside bottom wall of the wrapping sleeve is fixedly installed with a supporting ring, the bottom end of the wrapping sleeve is provided with a through hole concentric with the supporting ring, and the inside of the through hole is slidably connected with a jacking rod.

[0013] Further, gaps are arranged between adjacent rubber pads.

[0014] Further, the two sides of the wrapping sleeve are fixedly installed with supporting legs, and the supporting legs are sleeved on the outside of the bending frame.

[0015] III) Beneficial effects:

[0016] Compared with the prior art, the battery production positioning mechanism has the following beneficial effects:

[0017] I. According to the utility model, the battery is placed in the cavity formed by the adjacent extruded rubber blocks, the worm drives the worm gear to rotate, so that the gear transmission drives the lead screw to rotate, and then the extrusion plate can extrude the bending frame, so that the extruded rubber blocks can extrude the battery, thereby avoiding the self-shaking of the battery causing virtual welding.

[0018] II. After the upper end is processed, the battery pack is integrally jacked into the wrapping sleeve from bottom to top by using the jacking rod, so that the lower part is connected by turning over the lower part, and after the connection is completed, the battery pack is integrally jacked out by using the jacking rod, so that both ends can be processed. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structural schematic view of the utility model;

[0020] Figure 2 It is a bending frame connection schematic view of the utility model;

[0021] Figure 3 It is a frame connection schematic view of the utility model;

[0022] Figure 4 It is a wrapping sleeve connection schematic view of the utility model.

[0023] In the figure: 1. frame; 2. limit shaft; 3. side plate; 4. lead shaft; 5. bending frame; 6. extrusion rubber block; 7. extrusion plate; 8. self-locking drive mechanism; 9. load-bearing groove; 10. return spring; 11. guide rod; 12. wrapping sleeve; 13. rubber pad; 14. support ring; 15. through hole; 16. push rod; 17. support leg; 801. driven gear; 802. driving gear; 803. worm gear; 804. worm; 805. limit ring; 806. plug connector. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-4 As shown, the utility model provides a technical solution: a battery production positioning mechanism. It includes a frame 1, with limit shafts 2 fixedly installed on both sides of the end surface of the frame 1, and a side plate 3 fixedly installed on the end of the limit shaft 2 away from the frame 1. The bottom end of the side plate 3 is rotatably connected to a lead shaft 4, which is rotatably connected to the frame 1. The outer surface of the lead shaft 4 and the limit shaft 2 is slidably connected to a bending frame 5. The interior of the bending frame 5 is fixedly installed and spliced ​​to form an extrusion rubber block 6 for extruding the battery. An extrusion plate 7 is provided between the side plate 3 and the bending frame 5. The extrusion plate 7 is slidably connected to the limit shaft 2 and is threadedly connected to the lead shaft 4. The surface of the side plate 3 is provided with a self-locking drive mechanism 8 for driving the lead shaft 4 to rotate.

[0026] Load-bearing grooves 9 are provided on both sides of the end face of the bending frame 5. Adjacent load-bearing grooves 9 are fixedly connected by return springs 10. A guide rod 11 is fixedly installed on the inner ring of the return spring 10. The guide rod 11 is fixedly connected to the frame 1 and the side plate 3. The bending frame 5 is slidably connected to the guide rod 11. This arrangement can ensure that the bending frame 5 can automatically unfold during the loosening process.

[0027] The self-locking drive mechanism 8 includes a driven gear 801, which is fixedly connected to the lead shaft 4. The surface of the side plate 3 is rotatably connected to a driving gear 802 that meshes with the driven gear 801. A worm gear 803 is fixedly installed on the front end of the driving gear 802. A worm 804 is meshed above the worm gear 803. The worm 804 is rotatably connected to the side plate 3. Through such an arrangement, the lead shaft 4 can be rotated, and it can be ensured that the lead shaft 4 can only rotate under the action of external force.

[0028] The surface of the worm 804 is rotatably connected to a limit ring 805, which is fixedly connected to the side plate 3. A plug connector 806 is fixedly installed on the end face of the worm 804. This arrangement makes it easy for an external power source to drive the worm 804 to rotate.

[0029] A wrapping sleeve 12 is provided above the frame 1, and a rubber pad 13 is provided inside the wrapping sleeve 12 for contacting and squeezing the battery. This arrangement enables the battery to be fixed from above after the upper end wire is connected.

[0030] A support ring 14 is fixedly mounted on the inner bottom wall of the wrapping sleeve 12. A through hole 15 concentric with the support ring 14 is provided at the bottom end of the wrapping sleeve 12. A push rod 16 is slidably connected to the inside of the through hole 15. The battery can be pushed out by setting the push rod 16.

[0031] Gaps are provided between adjacent rubber pads 13, and such a configuration can reserve space for connecting wires.

[0032] Support legs 17 are fixedly installed on both sides of the wrapping cover 12 , and the support legs 17 are sleeved on the outside of the bending frame 5 . This arrangement can support the wrapping cover 12 .

[0033] Working principle: Place the battery in the cavity formed by the adjacent extruded rubber blocks 6, and drive the worm wheel 803 to rotate by rotating the worm 804, so that the lead shaft 4 can be driven to rotate by gear transmission, and then the extrusion plate 7 can be driven to extrude the bending frame 5, so that the extruded rubber block 6 can be squeezed with the battery to prevent the battery from rotating itself. After the processing is completed, the battery pack is pushed upward from the bottom to the wrapping sleeve 12 by the push rod 16, so that the bottom can be flipped over for connection. After the connection is completed, the battery pack is pushed out as a whole by the push rod 16.

Claims

1. A battery production positioning mechanism, comprising a frame (1), characterized in that: The frame (1) has a limit shaft (2) fixedly mounted on both sides of the end surface, and a side plate (3) fixedly mounted on one end of the limit shaft (2) away from the frame (1). The bottom end of the side plate (3) is rotatably connected to a lead shaft (4), and the lead shaft (4) is rotatably connected to the frame (1). The outer surfaces of the lead shaft (4) and the limit shaft (2) are slidably connected to a bending frame (5). The interior of the bending frame (5) is fixedly mounted and spliced ​​to form an extruded rubber block (6) for extruding the battery. An extrusion plate (7) is provided between the side plate (3) and the bending frame (5). The extrusion plate (7) is slidably connected to the limit shaft (2), and the extrusion plate (7) is threadedly connected to the lead shaft (4). A self-locking drive mechanism (8) for driving the lead shaft (4) to rotate is provided on the surface of the side plate (3).

2. A battery production positioning mechanism according to claim 1, characterized in that: The bending frame (5) is provided with bearing grooves (9) on both sides of the end surface. Adjacent bearing grooves (9) are fixedly connected by return springs (10). A guide rod (11) is fixedly installed on the inner ring of the return spring (10). The guide rod (11) is fixedly connected to the frame (1) and the side plate (3). The bending frame (5) is slidably connected to the guide rod (11).

3. The battery production positioning mechanism according to claim 1, characterized in that: The self-locking drive mechanism (8) includes a driven gear (801), the driven gear (801) is fixedly connected to the lead shaft (4), the surface of the side plate (3) is rotatably connected to a driving gear (802) meshing with the driven gear (801), a worm gear (803) is fixedly mounted on the front end of the driving gear (802), a worm (804) is meshed above the worm gear (803), and the worm gear (804) is rotatably connected to the side plate (3).

4. A battery production positioning mechanism according to claim 3, characterized in that: The surface of the worm (804) is rotatably connected to a limit ring (805), the limit ring (805) is fixedly connected to the side plate (3), and a plug connector (806) is fixedly mounted on the end face of the worm (804).

5. The battery production positioning mechanism according to claim 1, characterized in that: A wrapping sleeve (12) is provided above the frame (1), and a rubber pad (13) that contacts and presses the battery is provided inside the wrapping sleeve (12).

6. A battery production positioning mechanism according to claim 5, characterized in that: A support ring (14) is fixedly mounted on the inner bottom wall of the wrapping sleeve (12), a through hole (15) concentric with the support ring (14) is provided at the bottom end of the wrapping sleeve (12), and a top rod (16) is slidably connected inside the through hole (15).

7. The battery production positioning mechanism according to claim 5, characterized in that: Gaps are provided between adjacent rubber pads (13).

8. A battery production positioning mechanism according to claim 6 or 7, characterized in that: Support legs (17) are fixedly mounted on both sides of the wrapping sleeve (12), and the support legs (17) are sleeved on the outside of the bending frame (5).