Layout structure of rack-mounted static var generator module

Abstract

The utility model discloses a layout structure of a rack-mounted static var generator module, which belongs to the technical field of rack var generation, and comprises a base, the upper end of the base is fixedly connected with an upper cover plate through bolts, a PCBA (printed circuit board assembly) is mounted in the base, and the PCBA is fixedly connected with the upper cover plate through bolts. A plurality of radiators are installed in the base and are arranged at equal intervals, and a rear panel is fixedly connected to the position, located below the upper cover plate, in the base. The main points of the technical scheme are that a heating source of a power module part is arranged behind a fan, and an independent air channel is formed through a wind shield, so that the heat dissipation effect is enhanced; according to the utility model, the wind shield assembly is vertically installed, convenience is brought to production, after-sales maintenance is facilitated, the size is reduced, a layer of air duct with a space is formed, the product cost is greatly reduced, and market acceptance is more easily gained.

Description

Technical Field

[0001] The utility model relates to the technical field of rack reactive power generation, and more particularly to a layout structure of a rack-type static reactive power generation device module. Background Art

[0002] In power electronics, rack-mounted static VAR generators are a core component, and their performance determines the overall performance of the entire device. During operation, the modular structure of a rack-mounted static VAR generator generates significant heat, rapidly increasing the device's temperature. Excessive heat can significantly damage the performance of the power modules and severely shorten their service life, necessitating the use of additional heat dissipation devices.

[0003] However, in the existing technology, the most commonly used method is to use a front fan and rear air outlet, which does not form an independent air duct. As time goes by, the lack of a good heat dissipation channel will reduce product reliability. In addition, the existing device is large in size, has high manufacturing costs and is inconvenient to maintain.

[0004] Therefore, in order to solve the above problems, a layout structure of a rack-type static reactive power generating device module is proposed. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, the purpose of the utility model is to provide a layout structure of a rack-mounted static reactive power generator module. By arranging the heat source of the power module part behind the fan, an independent air duct is formed through the wind shield, thereby enhancing the heat dissipation effect; having an excellent heat dissipation channel, improving product reliability; the wind shield assembly is installed vertically, which brings convenience to production and facilitates after-sales maintenance; the volume becomes smaller and forms a layer of air duct, which greatly reduces product costs and is easier to win market recognition.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A layout structure of a rack-mounted static VAR generator module includes a base, the upper end of which is fixedly connected to an upper cover by bolts, a PCBA installed inside the base, multiple radiators installed inside the base, and the multiple radiators are arranged at equal intervals, and a rear panel is fixedly connected inside the base and below the upper cover.

[0008] Reference Figure 1 - Figure 2 As shown, the rear end of the base is fixedly connected to the windshield assembly, the front end of the base is fixedly connected to the front panel, the middle of the front panel is fixedly connected to a pair of symmetrical handles, and the middle of the front panel is also fixedly connected to a pair of symmetrical mounting plates.

[0009] Reference Figure 1 -Figure 2 As shown, a copper busbar set is installed at the inner rear end of the base, a fan rack is fixedly connected to the inner front end of the base, and a plurality of fans are fixedly connected to the middle of the fan rack.

[0010] Reference Figure 1 - Figure 2 As shown, a plurality of mounting threaded holes are provided in the middle of the upper cover plate.

[0011] Reference Figure 1 - Figure 2 As shown, a plurality of heat dissipation holes are opened in the middle of the front panel.

[0012] Reference Figure 1 - Figure 2 As shown, a fixing threaded hole is provided in the middle of the mounting plate.

[0013] In summary, the present invention has the following beneficial effects:

[0014] This solution places the heat source of the power module behind the fan and forms an independent air duct through the windshield, thereby enhancing the heat dissipation effect, having an excellent heat dissipation channel, and improving product reliability. The windshield assembly is installed vertically, which brings convenience to production and facilitates after-sales maintenance. The volume is reduced and a single-layer air duct is formed, which greatly reduces product costs and is easier to win market recognition. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 2 is a schematic diagram of the overall front structure of this embodiment;

[0016] Figure 2 2 is a schematic diagram of the overall rear view structure of this embodiment;

[0017] Figure 3 Schematic diagram of the air duct circulation structure in this embodiment.

[0018] Numbers in the figure: 1. Base; 2. PCBA; 3. Radiator; 4. Rear panel; 5. Wind shield assembly; 6. Handle; 7. Front panel; 8. Mounting plate; 9. Upper cover; 10. Copper busbar kit; 11. Fan rack. DETAILED DESCRIPTION

[0019] The present invention will be described in further detail below with reference to the accompanying drawings.

[0020] Identical components are denoted by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom," "top," "inner," and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.

[0021] ReferenceFigure 1 - Figure 3 As shown, the layout structure of a rack-mounted static reactive power generation device module in a preferred embodiment of the present invention includes a base 1, the upper end of the base 1 is fixedly connected to an upper cover plate 9 by bolts, a PCBA 2 is installed inside the base 1, a plurality of radiators 3 are installed inside the base 1, and the plurality of radiators 3 are arranged at equal distances, and a rear panel 4 is fixedly connected to the interior of the base 1 and below the upper cover plate 9.

[0022] Reference Figure 1 - Figure 2 As shown, the rear end of the base 1 is fixedly connected to the windshield assembly 5, the front end of the base 1 is fixedly connected to the front panel 7, the middle of the front panel 7 is fixedly connected to a pair of mutually symmetrical handles 6, and the middle of the front panel 7 is also fixedly connected to a pair of mutually symmetrical mounting plates 8.

[0023] Reference Figure 1 - Figure 2 As shown, a copper busbar set 10 is installed at the inner rear end of the base 1 , a fan rack 11 is fixedly connected to the inner front end of the base 1 , and a plurality of fans are fixedly connected to the middle of the fan rack 11 .

[0024] Reference Figure 1 - Figure 2 As shown, a plurality of mounting threaded holes are provided in the middle of the upper cover plate 9 .

[0025] Reference Figure 1 - Figure 2 As shown, a plurality of heat dissipation holes are provided in the middle of the front panel 7 .

[0026] Reference Figure 1 - Figure 2 As shown, a fixing threaded hole is provided in the middle of the mounting plate 8 .

[0027] Specific implementation process: The base 1 serves as the basic supporting structure of the entire device. Its upper end is fixedly connected to the upper cover 9 by bolts to form a relatively closed internal space for accommodating other components. PCBA and radiator: PCBA2 is installed inside the base 1. Multiple radiators 3 are also installed inside the base 1 and are arranged equidistantly. The PCBA will generate heat during operation, and the radiator is responsible for dissipating the heat. Panel and other components: The rear panel 4 is fixedly connected to the inside of the base 1 and is located below the upper cover 9. The front panel 7 is fixed to the front end of the base 1. A pair of symmetrical mounting plates 8 are also fixed in the middle of the front panel 7 for installing other components or connecting to external devices. The position and function of the fan: The fan frame 11 is fixedly connected Connected to the inner front end of the base 1, a plurality of fans are fixedly connected to the middle of the fan frame 11. When the device is running, the fan starts to work and sucks air from the front end of the device. The formation of the air duct: Since the windshield assembly 5 is fixedly connected to the rear end of the base 1, combined with the function of the fan, the air is sucked from the front end of the device, passes through the heat source PCBA of the power module part and the radiator area, and is then guided by the windshield assembly 5 to form an independent air duct. This design changes the situation in the prior art where the fan is in front and the air is discharged at the rear but no independent air duct is formed. The transfer of heat from the PCBA to the radiator: During the operation of the device, the electronic components on the PCBA2 generate heat, and this heat is quickly transferred to the radiator 3 in close contact with it. The heat sink 3 has a large heat dissipation area and good thermal conductivity. Heat can be evenly distributed on the surface of the heat sink. Heat exchange between the heat sink and the air: When the fan drives the air flow to form an air duct, the air flowing through the surface of the heat sink 3 exchanges heat with the heat sink. The air absorbs the heat from the surface of the heat sink and its temperature rises, while the temperature of the heat sink gradually decreases, thereby achieving the purpose of dissipating the heat generated by the PCBA to the surrounding environment. Assembly start: The assembly process first places the base 1 on the work surface, and then fixes the PCBA2 inside the base 1. Since the heat sink 3 has been fixed on the PCB in advance, the heat sink is also fixed to the corresponding position in the base while fixing the PCBA. Installation of the fan and windshield assembly: Place the fan After fixing it to the fan rack 11, fix the fan rack on the base 1, and then fix the windshield assembly 5. This step is crucial for forming an independent air duct. The vertical installation of the windshield assembly 5 not only provides a good air duct environment for heat dissipation, but also facilitates operation during the production process, and also provides convenience for after-sales maintenance. Installation and arrangement of other components: Process the copper busbar kit 10 and its related components, fix the handle 6 to the front panel 7 and then fix the front panel 7, and then fix the front ears 8 on both sides. After arranging other wires and other components, finally fix the upper cover 9 to complete the assembly of the entire structure. Overall heat dissipation coordination: During the operation of the device, the various components work together, and the fan provides the power for air flow, allowing air to flow in the air duct;The windshield assembly 5 ensures the independence and stability of the air duct, allowing air to flow efficiently through the radiator 3. The radiator 3 transfers the heat generated by the PCBA 2 to the air. The multiple heat dissipation holes in the middle of the front panel 7 help to exhaust the internal hot air, further improving the heat dissipation efficiency. Structural stability and maintenance convenience are coordinated: through a reasonable assembly sequence and the close coordination of various components, the stability of the entire device structure is guaranteed. For example, the bolt connection between the base 1 and the upper cover 9 and the fixed connection between each panel and the base ensure that the device will not loosen or deform during operation. At the same time, the rational layout of various components, such as the arrangement of the mounting plate 8 and the design of the front panel 7 and rear panel 4, make it easy for technicians to inspect, repair, or replace various components during maintenance.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A layout structure of a rack-type static VAR generator module, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to an upper cover plate (9) by bolts, a PCBA (2) is installed inside the base (1), a plurality of radiators (3) are installed inside the base (1), and the plurality of radiators (3) are arranged at equal intervals, and a rear panel (4) is fixedly connected inside the base (1) and below the upper cover plate (9); The rear end of the base (1) is fixedly connected to a windshield assembly (5), the front end of the base (1) is fixedly connected to a front panel (7), the middle of the front panel (7) is fixedly connected to a pair of mutually symmetrical handles (6), and the middle of the front panel (7) is also fixedly connected to a pair of mutually symmetrical mounting plates (8); A copper busbar set (10) is installed at the inner rear end of the base (1), a fan rack (11) is fixedly connected to the inner front end of the base (1), and a plurality of fans are fixedly connected to the middle of the fan rack (11).

2. The layout structure of a rack-mounted static VAR generator module according to claim 1 is characterized in that: A plurality of mounting threaded holes are provided in the middle of the upper cover plate (9).

3. The layout structure of a rack-mounted static VAR generator module according to claim 2 is characterized in that: A plurality of heat dissipation holes are provided in the middle of the front panel (7).

4. The layout structure of a rack-mounted static VAR generator module according to claim 3 is characterized in that: A fixing threaded hole is provided in the middle of the mounting plate (8).

Images