Integrated motor driving device, hydraulic valve and axle

By integrating the motor controller and the motor body into the motor back cover and using plug-in components and thermal insulation materials, the problems of large space occupation and easy damage of connecting wires caused by the separate setting of the controller and motor are solved, and stability and safety are improved.

CN223428298UActive Publication Date: 2025-10-10ZHONGSHAN CITY ROTONTEC MACHINERY
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Patent Information

Application Number
CN202422351885.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-10-10
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, the controller and the motor are separately provided, which takes up a large space and the connecting wires are exposed and easily damaged, resulting in a high risk of equipment failure.

Method used

The motor controller and motor body are integrated into the motor back cover, electrically connected through plug-in components, and thermal insulation material is set on the inside to form an integrated design to avoid exposed connecting wires and heat conduction.

Benefits of technology

It achieves a compact structure and stable connection, reduces the risk of equipment failure, improves stability and safety, and optimizes space utilization and installation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated motor driving device, a hydraulic valve and an axle, and relates to the technical field of motors. The driving device comprises a motor body and a motor rear cover which is arranged at the rear end of the motor body. And the motor controller is arranged on the inner side of the motor rear cover, and the motor controller is electrically connected with the motor body. The motor controller is electrically connected with the motor body through a plug-in assembly. The plug-in assembly comprises a pin which is arranged on the motor controller and extends towards the front end, and a jack which is arranged at the rear end of the motor body and corresponds to the pin. By the adoption of the technical scheme, the advantages of being compact in structural part, small in size, stable in connection and not prone to damage are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, and in particular to an integrated motor drive device, a hydraulic pump and a vehicle axle. Background Art

[0002] The hydraulic power unit and the scooter's drive axle are driven by a controller that drives a motor that drives a pump or reducer to achieve power output. Currently, the controller and motor are installed separately, occupying a large space. The controller and motor are connected via power and signal cables to achieve motor program control and output. Exposed wires pose a risk of being punctured or scratched, which can easily cause equipment failure. Utility Model Content

[0003] The purpose of the present invention is to provide an integrated motor drive device, hydraulic pump and axle in response to the defects and shortcomings of the existing technology, which has the advantages of compact structure, small size, stable connection and not easy to damage.

[0004] To achieve the above-mentioned purpose, the first aspect of the present invention adopts a technical solution: an integrated motor drive device, characterized in that it includes:

[0005] Motor body,

[0006] A motor rear cover is provided at the rear end of the motor body;

[0007] The motor controller is arranged on the inner side of the motor rear cover and is electrically connected to the motor body.

[0008] The present invention is further provided that the motor controller is electrically connected to the motor body via a plug-in assembly.

[0009] The utility model further provides that the plug-in assembly includes: a pin arranged on the motor controller and extending toward the front end, and a jack arranged at the rear end of the motor body and corresponding to the pin.

[0010] The utility model is further provided with porous vacuum silicon heat insulation material being provided on the inner side of the motor rear cover, between the motor controller and the motor body.

[0011] The utility model is further provided with heat dissipation fins extending outward from the rear end of the motor rear cover.

[0012] The utility model is further provided that the motor body comprises: a housing, a stator core and a rotating shaft arranged in the stator core;

[0013] The stator core adopts a block structure, including: a plurality of winding cores, the plurality of winding cores are connected in sequence and arranged in a circular ring shape on the outer peripheral side of the rotating shaft.

[0014] The utility model is further provided that the motor body includes: a servo sensor arranged at the rear end of the motor body.

[0015] In the second aspect of the present invention, the technical solution adopted is: an integrated motor-driven hydraulic valve, comprising: the integrated motor drive device as described above, a hydraulic valve block arranged at the front end of the motor body, and a valve body arranged on the hydraulic valve block.

[0016] In a third aspect of the present invention, the technical solution adopted is: an integrated motor-driven axle, comprising: the above-mentioned integrated motor drive device, a drive axle, and a reduction gearbox arranged in the middle of the drive axle; the integrated motor drive device is arranged on the side of the reduction gearbox and is connected to the reduction gearbox by power. After adopting the above-mentioned technical solution, the beneficial effects of the present invention are as follows:

[0017] 1. In the present invention, the motor controller is arranged inside the motor rear cover, located at the rear end of the motor body. The motor controller is electrically connected to the motor body to control the motor body program and output power, achieving a good connection effect. The motor rear cover can protect the motor controller inside, preventing the motor controller from being hit or bumped, which may cause damage to the motor controller, and improve the stability of the drive device. Moreover, the motor controller and the motor body are arranged together and connected to the motor rear cover to form an integrated design, which improves the overall stability of the device, optimizes the overall volume of the device, reduces space occupancy, and is more convenient to install and use.

[0018] 2. In the present invention, the connection structure between the motor controller and the motor body is also disposed inside the motor rear cover, so that the connection structure does not need to be exposed, thereby preventing it from being punctured or scratched by foreign objects, thereby ensuring the operational stability and safety of the device. The motor controller and the motor body are electrically connected via a plug-in assembly. The motor controller is mounted and fixed on the inside of the motor rear cover. When the motor body is connected to the motor rear cover, the motor controller can be quickly connected to the motor body via the plug-in assembly, making the connection process convenient and quick.

[0019] 3. In the present invention, thermal insulation material is installed inside the motor rear cover and between the motor controller and the motor body to reduce the amount of heat generated by the motor body during operation that is transferred to the motor controller, thereby affecting its normal operation. The motor body generates considerable heat during operation. Without thermal insulation, this heat may be transferred to the motor controller, causing the motor controller to heat up and affecting its performance and lifespan. Therefore, the installation of thermal insulation material between the motor body and the motor controller can reduce heat conduction and ensure that the motor controller can operate stably at an appropriate temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the utility model from another perspective;

[0023] Figure 3 It is a schematic diagram of the explosion structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure explosion from another perspective of the utility model;

[0025] Figure 5 This is an exploded schematic diagram of the structure of the motor body of the utility model;

[0026] Figure 6 This is a schematic diagram of the exploded structure of the stator core of the utility model;

[0027] Figure 7 This is a schematic structural diagram of the second embodiment of the present utility model;

[0028] Figure 8 This is a schematic diagram of the explosion structure of the second embodiment of the present utility model;

[0029] Figure 9 This is a schematic structural diagram of the third embodiment of the present invention;

[0030] Figure 10 This is a schematic diagram of the explosion structure of the third embodiment of the present invention.

[0031] The reference signs are explained as follows: 100, motor body; 200, motor rear cover; 300, motor controller; 210, interface; 310, pin; 320, jack; 220, heat dissipation fin; 110, casing; 120, stator core; 130, rotating shaft; 131, winding core; 140, servo sensor; 2000, hydraulic valve block; 3000, valve body; 4000, drive axle; 5000, reduction box; 1000, integrated motor driving device. DETAILED DESCRIPTION

[0032] The utility model will be explained in further detail below in combination with the drawings.

[0033] The specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. Those skilled in the art can make modifications to the embodiment without creative contribution after reading the specification, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

[0034] The embodiment relates to an integrated motor driving device, as shown in the figure, comprising a motor body 100, a motor rear cover 200 and a motor controller 300. Figure 1-6

[0035] The motor rear cover 200 is arranged at the rear end of the motor body 100, and the motor rear cover 200 is detachably connected with the motor body 100 through bolts; the motor controller 300 is arranged inside the motor rear cover 200 and located at the rear end of the motor body 100, and the motor rear cover 200 is provided with an interface 210 for connecting the internal motor hole controller; the motor controller 300 is electrically connected with the motor body 100 to realize the control of the program of the motor body 100 and the output of the power supply, and realize good connection effect. The motor rear cover 200 can protect the motor controller 300 inside, avoid the motor controller 300 from being damaged due to impact and collision, and improve the stability of the driving device. Moreover, the motor controller 300 and the motor body 100 are arranged together, connected with the motor rear cover 200 to form an integrated design, improve the overall stability of the device, and can also optimize the overall volume of the device, reduce the space occupation, and make the installation and use more convenient.

[0036] ​At the same time, the connection structure between the motor controller 300 and the motor body 100 is also arranged inside the motor back cover 200, so that the connection structure does not need to be exposed, avoiding being punctured or scratched by foreign objects, and ensuring the operational stability and safety of the device. In this embodiment, the motor controller 300 is electrically connected to the motor body 100 through a plug-in assembly. The motor controller 300 is installed and fixed on the inside of the motor back cover 200. When the motor body 100 is connected to the motor back cover 200, the motor controller 300 can be quickly connected to the motor body through the plug-in assembly, and the connection process is convenient and fast. Specifically, the plug-in assembly includes: a pin 310 arranged on the motor controller 300 and extending to the front end, and a jack 320 arranged at the rear end of the motor body 100 and corresponding to the pin 310. The cooperation between the pin 310 and the jack 320 can achieve a quick connection between the motor controller 300 and the motor body 100, thereby improving the installation and use experience.

[0037] In this embodiment, a heat-insulating material is provided on the inner side of the motor back cover 200, between the motor controller 300 and the motor body 100, so as to reduce the heat generated during the operation of the motor body 100 from being conducted to the motor controller 300, thereby affecting the normal operation of the motor controller 300. The motor body 100 will generate a large amount of heat during operation. If heat insulation treatment is not performed, this heat may be transferred to the motor controller 300, causing the temperature of the motor controller 300 to rise, affecting its performance and life. Therefore, a heat-insulating material is provided between the motor body 100 and the motor controller 300 to reduce heat conduction and ensure that the motor controller 300 can work stably at an appropriate temperature. Preferably, the heat-insulating material is provided as a porous vacuum silicon heat-insulating material, which can achieve a good heat-insulating effect through the characteristics of vacuum and porous silicon. Of course, in other embodiments, other heat-insulating materials can also be selected.

[0038] As a preferred solution, heat dissipation fins 220 are provided extending outward from the rear end of the motor back cover 200 to increase the surface area of ​​the motor back cover 200, that is, to increase the heat dissipation area of ​​the motor back cover 200, which can better dissipate the heat of the motor controller 300 inside the motor back cover 200 and ensure that the motor controller 300 can operate stably at an appropriate temperature.

[0039] In this embodiment, the motor body 100 includes a housing 110, a stator core 120, and a rotating shaft 130 disposed within the stator core 120. The stator core 120 employs a modular structure, comprising a plurality of winding cores 131, which are sequentially connected and arranged in a circular ring around the outer periphery of the rotating shaft 130. Manufacturing flexibility: The modular structure of the stator core 120 enhances flexibility in the production and installation of the stator core 120 and facilitates maintenance. If a winding core 131 is damaged, only the corresponding winding core 131 needs to be replaced, rather than the entire stator core 120, significantly reducing repair costs and time. High material utilization: The modular structure allows for more precise material usage and reduces material waste. As a preferred option, the motor body 100 further includes a servo sensor 140 disposed at the rear end of the motor body 100. Using digital signals to control the motor improves control accuracy, reliability, and flexibility, while reducing maintenance costs and enhancing the system's intelligence.

[0040] Example 2:

[0041] This embodiment relates to an integrated motor driven hydraulic valve, such as Figure 7-8 As shown, it includes: the integrated motor drive device 1000 described in Example 1, a hydraulic valve block 2000 disposed at the front end of the motor body 100, and a valve body 3000 disposed on the hydraulic valve block 2000. By directly placing the hydraulic valve block 2000 at the front end of the motor body 100, the hydraulic valve is miniaturized and the control circuit is exposed to the outside, which can easily be damaged or scratched by external forces during use. This improves the integrity and stability of the hydraulic valve.

[0042] Example 3:

[0043] This embodiment relates to an integrated motor-driven axle, such as Figure 9-10 As shown, it includes: the integrated motor drive device 1000 as described in Example 1, the drive axle 4000, and the reduction gearbox 5000 arranged in the middle of the drive axle 4000. The integrated motor drive device 1000 is arranged on the side of the reduction gearbox 5000 and is connected to the reduction gearbox 5000 for power, so as to realize the power transmission from the integrated motor drive device 1000 to the drive axle 4000 and achieve a good power output effect. This can realize the miniaturization of the drive axle and solve the problem of the control circuit being exposed to the outside and easily damaged and scratched by external forces during use. It can also improve the integrity and stability of the drive axle.

[0044] The above is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. An integrated motor drive device, characterized in that: include: Motor body (100), A motor rear cover (200) is provided at the rear end of the motor body (100); A motor controller (300) is arranged inside the motor rear cover (200), and the motor controller (300) is electrically connected to the motor body (100).

2. The integrated motor drive device according to claim 1, characterized in that: The motor controller (300) is electrically connected to the motor body (100) via a plug-in assembly.

3. The integrated motor drive device according to claim 2, characterized in that: The plug-in assembly comprises: a plug pin (310) provided on the motor controller (300) and extending toward the front end, and a socket (320) provided at the rear end of the motor body (100) and corresponding to the plug pin (310).

4. The integrated motor drive device according to claim 1, characterized in that: A porous vacuum silicon heat insulating material is provided inside the motor rear cover (200), between the motor controller (300) and the motor body (100).

5. The integrated motor drive device according to claim 1, characterized in that: The rear end of the motor rear cover (200) is provided with heat dissipation fins (220) extending outward.

6. The integrated motor drive device according to claim 1, characterized in that: The motor body (100) comprises: a housing (110), a stator core (120), and a rotating shaft (130) disposed in the stator core (120); The stator core (120) adopts a block structure and comprises a plurality of winding cores (131). The plurality of winding cores (131) are connected in sequence and arranged in a circular ring shape on the outer peripheral side of the rotating shaft (130).

7. The integrated motor drive device according to claim 1, characterized in that: The motor body (100) comprises a servo sensor (140) arranged at the rear end of the motor body (100).

8. A hydraulic valve, characterized in that: include: The integrated motor drive device (1000) according to any one of claims 1 to 7, comprising a hydraulic valve block (2000) arranged at the front end of the motor body (100), and a valve body (3000) arranged on the hydraulic valve block (2000).

9. A vehicle axle, characterized in that: include: The integrated motor drive device (1000) according to any one of claims 1 to 7, a drive axle (4000), and a reduction gearbox (5000) arranged in the middle of the drive axle (4000); the integrated motor drive device (1000) is arranged on the side of the reduction gearbox (5000) and is power-connected to the reduction gearbox (5000).