Rotary stick penetrating device for quail processing

Abstract

The utility model discloses a rotary skewer penetrating device for quail processing, which relates to the technical field of food processing equipment, and comprises a rack, a rotary skewer outlet mechanism is arranged on the rack, the rotary skewer outlet mechanism comprises a skewer storage roller rotationally arranged on the rack, a plurality of skewer storage grooves are axially formed in the peripheral surface of the skewer storage roller, and the skewer storage grooves are communicated with the skewer storage roller. A stick pushing mechanism is arranged at the position, corresponding to the rotary stick outlet mechanism, of the rack and comprises a stick pushing piece pushing in a reciprocating mode in the length direction of the stick storage groove, the stick pushing piece pushes bamboo sticks in the length direction of the stick storage groove, the stick pushing mechanism comprises a guide rod arranged in the bamboo stick pushing direction, and a guide sleeve is arranged on the stick pushing piece and corresponds to the guide rod. A reciprocating type linear driving mechanism for driving the skewer pushing piece to push along the guide rod is arranged on the rack; a skewer penetrating mold is arranged at the skewer pushing and discharging position, right opposite to the skewer storage roller, on the rack and is used for placing quails; and a material pressing mechanism is arranged at the position, over the stick penetrating die, of the rack. The device can achieve continuous stick penetrating operation.

Description

Technical Field

[0001] The utility model relates to the field of food processing, in particular to a rotary skewering device for quail processing. Background Art

[0002] Skewering is a crucial step in the food processing industry, especially for small poultry like quail. Traditionally, this process relies on manual labor, where bamboo skewers are manually inserted through the prepared quail meat to prepare it for subsequent cooking processes like grilling and frying. However, manual skewering has numerous drawbacks, including low efficiency, high labor costs, poor product appearance due to inaccurate skewer placement, and potential health issues for workers caused by repetitive labor over long periods of time.

[0003] With the continuous advancement of food processing technology and the widespread use of automated equipment, there is an urgent need for mechanical equipment that can efficiently and accurately perform quail skewering operations to improve production efficiency, reduce production costs, and ensure consistent product quality. Although there are currently some automatic skewering equipment on the market for large poultry (such as chickens and ducks), due to the small size and tender texture of quail, these equipment often suffer from poor adaptability and poor skewering results when used for quail processing.

[0004] Therefore, developing a rotary skewering device specifically designed for quail processing is crucial. This device needs to automatically store, push, and accurately insert bamboo skewers into the quail meat, while ensuring consistent skewer placement and product integrity, thus meeting the food processing industry's demand for efficient, automated production. Utility Model Content

[0005] In response to the problems existing in the above-mentioned background technology, the utility model proposes a rotary skewer threading device for quail processing. Through the coordinated action of the rotary skewer discharging mechanism and the skewer pushing mechanism, the automatic storage, pushing and threading of bamboo skewers are realized, which greatly reduces the manual operation links and thus significantly improves the production efficiency of quail processing.

[0006] In order to achieve the above objectives, the technical solution adopted by the present invention is: a rotary skewer threading device for quail processing, comprising a frame, a rotary skewer discharging mechanism is provided on the frame, the rotary skewer discharging mechanism comprises a skewer storage roller rotatably arranged on the frame, a plurality of skewer storage slots are axially provided on the outer circumference of the skewer storage roller, a skewer pushing mechanism is provided on the frame corresponding to the position of the rotary skewer discharging mechanism, the skewer pushing mechanism comprises a skewer pushing member that pushes back and forth along the length direction of the skewer storage slot, the skewer pushing member pushes the bamboo skewer along the length direction of the skewer storage slot, the skewer pushing mechanism comprises a guide rod arranged along the pushing direction of the bamboo skewer, a guide sleeve is provided on the skewer pushing member corresponding to the guide rod, a reciprocating linear drive mechanism for driving the skewer pushing member to push along the guide rod is provided on the frame; a skewer threading mold is provided on the frame at the pushing and discharging position opposite to the skewer storage roller, and the skewer threading mold is used to place quail; a material pressing mechanism is provided on the frame directly above the skewer threading mold.

[0007] In order to further optimize the present invention, the following technical solutions may be preferably used:

[0008] Preferably, an elastic signature pressing mechanism is further provided on the frame at a position directly above the signature deposit roller, and the elastic signature pressing mechanism includes a signature pressing plate provided on the frame, one end of the signature pressing plate is provided on the frame, and the other end of the signature pressing plate is bent and pressed onto the outer circumference of the signature deposit roller, and a return spring is provided on the inner side of the signature pressing plate, one end of the return spring is connected to the signature pressing plate, and the other end of the return spring is connected to the frame.

[0009] Preferably, a supporting plate is provided on the frame at a position below the sign storage roller, and an annular groove is provided on the sign storage roller along the circumference.

[0010] Preferably, the skewer threading mold comprises a mold plate, a receiving groove is provided on the top of the mold plate, and a plurality of skewer threading grooves are provided on the mold plate at positions corresponding to the receiving groove and perpendicular to the conveying direction.

[0011] Preferably, a conveyor is provided on the frame, and the threading molds are evenly distributed along the circumference of the conveying surface of the conveyor. The conveyor is a double-row chain conveyor, and the bottom of the mold plate is connected to the double-row chain conveyor through an arched bracket. The double-row chain conveyor is connected to a servo drive motor.

[0012] Preferably, a sliding locking structure is provided between two adjacent mold plates, an arc-shaped slot is provided at one end of the mold plate, and an arc-shaped clamping column cooperating with the arc-shaped slot is provided at the other end of the mold plate, and the arc-shaped slot and the arc-shaped clamping column form a sliding locking structure.

[0013] Preferably, the pressing mechanism includes a pressing frame arranged on the frame directly above the corresponding conveyor, the pressing frame is provided with a pressing plate that can be raised and lowered, the pressing frame is provided with a reciprocating drive device for driving the pressing plate to rise and fall, the frame is provided with a guide rod along the lifting direction of the pressing plate, and the pressing frame is provided with a guide sleeve that cooperates with the guide rod.

[0014] Preferably, the guide rod includes a first guide rod and a second guide rod arranged side by side, the first guide rod is arranged above the sign storage roller, and the second guide rod is arranged on one side of the sign storage roller.

[0015] The utility model discloses a rotary skewer threading device for quail processing, the beneficial effects of which are mainly reflected in the following aspects:

[0016] (1) Improved production efficiency: Through the synergistic effect of the rotating stick-discharging mechanism and the stick-pushing mechanism, the automatic storage, pushing, and threading of bamboo sticks are achieved, greatly reducing the manual operation process, thereby significantly improving the production efficiency of quail processing. This automated operation method not only speeds up the threading process but also reduces the labor intensity of workers.

[0017] (2) Guaranteeing product quality: The device ensures that the bamboo skewers can be accurately and stably penetrated into the quail meat through precise mechanical control, avoiding the deviation and damage that may occur during manual skewering. At the same time, the setting of the pressing mechanism further ensures the stability of the quail during the skewering process, thereby improving the overall quality and appearance of the product.

[0018] (3) Reduce production costs: Due to the realization of automated production, the device can reduce dependence on manual labor, thereby reducing production costs. In addition, by optimizing the mechanical structure and improving equipment performance, it can further reduce energy consumption and maintenance costs, creating greater economic benefits for the enterprise.

[0019] (4) Enhanced production flexibility: The design of the device is highly flexible and can be adjusted and optimized according to different production requirements. For example, by adjusting the rotation speed of the stick storage roller, the pushing speed of the stick pushing mechanism, and the size of the stick threading mold, it can adapt to the processing needs of quails of different specifications and quantities.

[0020] (5) Improved production safety: Compared with the traditional manual threading method, this device adopts mechanized operation, which reduces the chance of workers coming into contact with dangerous sources, thereby improving the safety of the production process. At the same time, the stable operation of the equipment also reduces the risk of safety accidents caused by improper operation or equipment failure.

[0021] In summary, the utility model discloses a rotary skewering device for quail processing, which has many beneficial effects such as high production efficiency, good product quality, low production cost, strong production flexibility and high production safety, and has brought significant technological progress and economic benefits to the quail processing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the rotary stick-threading device;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the rotating sign-out mechanism.

[0024] Figure 3 The structural diagram of the conveyor is as follows:

[0025] Figure 4 Schematic diagram of the structure at the mold plate.

[0026] Among them, 1-frame; 101-pressing frame; 102-conveyor; 103-mold plate; 104-accommodating groove; 105-sign threading groove; 106-pressing plate; 107-guide rod; 108-guide sleeve; 109-reciprocating drive device; 119-arc-shaped slot; 120-arc-shaped clamping column; 121-soft pressing layer; 201-sign storage roller; 202-sign outlet; 203-sign storage slot; 204-sign pushing member; 212-sign pressing plate; 213-fixed end; 214-movable end; 215-reset spring; 216-supporting vertical plate; 217-guide rod; 218-guide sleeve; 219-reciprocating linear drive mechanism; 220-first guide rod; 221-second guide rod. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] Example 1:

[0029] like Figures 1-4As shown, a rotary stick-threading device for quail processing includes a frame 1, a rotary stick-discharging mechanism is installed on the frame, the rotary stick-discharging mechanism includes a stick-storing roller 201 rotatably installed on the frame, a plurality of stick-storing grooves 203 are axially provided on the outer circumference of the stick-storing roller, a stick-pushing mechanism is installed on the frame corresponding to the position of the rotary stick-discharging mechanism, the stick-pushing mechanism includes a stick-pushing member 204 that pushes back and forth along the length direction of the stick-storing groove, the stick-pushing member pushes the bamboo sticks along the length direction of the stick-storing groove, the stick-pushing mechanism includes a guide rod 217 installed along the pushing direction of the bamboo sticks, and the stick-pushing member corresponds to the guide rod 217 on the guide rod. A guide sleeve 218 is installed on the rod, and a reciprocating linear drive mechanism 219 is installed on the frame for driving the sign pusher to push along the guide rod; a sign insertion mold is installed on the frame at the position of pushing out the sign opposite the sign storage roller, and the sign insertion mold is used to place quails; a material pressing mechanism is installed on the frame directly above the sign insertion mold, wherein an elastic reset mechanism is also coaxially installed on the guide rod, wherein the elastic reset mechanism is a reset spring sleeved on the guide rod; the cooperation of the guide rod and the guide sleeve enables the sign pusher to remain stable during the pushing process and is not prone to displacement or shaking. At the same time, the application of the reciprocating linear drive mechanism makes the motion trajectory of the sign pusher more controllable and the operation easier. In addition, the setting of the elastic reset mechanism can automatically reset after the sign pusher completes the pushing, preparing for the next push, further improving the reliability and stability of the equipment.

[0030] The frame 1 is provided with an elastic pressing mechanism at a position corresponding to the position above the sign roller. The elastic pressing mechanism includes a pressing plate 212 installed on the frame. One end of the pressing plate is installed on the frame, and the other end of the pressing plate is bent and pressed on the outer peripheral surface of the sign roller. Specifically, the pressing plate includes a fixed end 213 and a movable end 214. The movable end is hinged on the fixed end. A return spring is installed on the inner side of the pressing plate. One end of the return spring 215 is connected to the inner side of the movable end, and the other end of the return spring 215 is connected to the frame. A supporting plate 216 is installed on the frame at a position corresponding to the position below the sign roller. An annular groove is provided on the sign roller along the circumference. The above structural design has the following advantages: (1) Reduce damage to bamboo sticks: The pressing plate of the elastic pressing mechanism adopts a flexible design, which can avoid excessive pressure or scratches on the bamboo sticks. At the same time, the existence of the supporting plate also plays a supporting and buffering role, reducing the friction and collision of the bamboo sticks during transportation, which helps to protect the integrity and quality of the bamboo sticks. (2) Improve the smoothness of equipment operation: The design of the supporting plate makes the stick storage roller more stable when rotating, reducing equipment failure and safety hazards caused by shaking or vibration. At the same time, the opening of the annular groove also helps to reduce the friction and resistance between the stick storage roller and the bamboo sticks, making the equipment run more smoothly. (3) Easy to maintain and adjust: The elastic stick pressing mechanism and supporting plate and other components are designed to be detachable and adjustable, which makes the maintenance and adjustment of the equipment easier and more convenient. Users can flexibly adjust the position and parameters of these components according to actual production needs to meet the processing needs of bamboo sticks of different specifications and quantities.

[0031] A supporting plate 216 is installed on the frame at a position corresponding to the lower portion of the stick storage roller, and an annular groove is provided on the stick storage roller along the circumference. The above structural design has the following advantages: (1) Reduce damage to bamboo sticks: The stick pressing plate of the elastic stick pressing mechanism adopts a flexible design, which can avoid excessive pressure or scratches on the bamboo sticks. At the same time, the presence of the supporting plate also plays a supporting and buffering role, reducing the friction and collision of the bamboo sticks during transportation, which helps to protect the integrity and quality of the bamboo sticks. (2) Improve the stability of equipment operation: The design of the supporting plate makes the stick storage roller more stable during rotation, reducing equipment failures and safety hazards caused by shaking or vibration. At the same time, the opening of the annular groove also helps to reduce the friction and resistance between the stick storage roller and the bamboo sticks, making the equipment run more smoothly. (3) Easy to maintain and adjust: The elastic stick pressing mechanism and the supporting plate and other components are designed to be detachable and adjustable, which makes the maintenance and adjustment of the equipment simpler and more convenient. Users can flexibly adjust the position and parameters of these components according to actual production needs to meet the processing needs of bamboo sticks of different specifications and quantities.

[0032] The skewer threading mold includes a mold plate 103, a receiving groove 104 is provided on the top of the mold plate, and a plurality of skewer threading grooves 105 are provided on the mold plate corresponding to the receiving groove position perpendicular to the conveying direction; as a preferred embodiment, the skewer threading groove is installed through the receiving groove, and the penetration position of the skewer threading groove is located in the middle position of the receiving groove. Optimization of the skewer threading groove design: By passing the skewer threading groove through the receiving groove and installing it in the middle position thereof, this design optimizes the spatial layout of the skewer threading operation. It ensures the smoothness and accuracy of the skewer threading process and improves production efficiency. At the same time, the selection of the middle position also helps to maintain the stability and balance of the equipment and extend the service life of the equipment.

[0033] As a preferred embodiment, a conveyor 102 is installed on the frame, and the sign-threading molds are evenly distributed along the conveying surface of the conveyor. The conveyor 102 is a double-row chain conveyor. The bottom of the mold plate 103 is connected to the double-row chain conveyor through an arched bracket, and the double-row chain conveyor is connected to a servo drive motor. A sliding locking structure is installed between two adjacent mold plates. One end of the mold plate 103 is installed with an arc-shaped card groove 119, and the other end of the mold plate is installed with an arc-shaped card column 120 that cooperates with the arc-shaped card groove. The arc-shaped card groove and the arc-shaped card column form a sliding locking structure. The above design has the following advantages: (1) Synchronous rotation design of the cleaning brush roller: By connecting the same side of multiple cleaning brush rollers to the driven sprocket and realizing synchronous rotation through a synchronous chain, this design ensures the consistency and coordination of the cleaning brush rollers during the cleaning process. Synchronous rotation avoids the speed difference between the cleaning brush rollers, thereby improving the cleaning effect and efficiency. The installation of the drive motor and the coordination of the active sprocket provide a stable power source for the cleaning brush roller, making the cleaning process more controllable and reliable. This design not only simplifies the mechanical structure of the cleaning device, but also reduces the difficulty of maintenance and upkeep. (2) Application of double-row chain conveyor: The double-row chain conveyor is used as the conveying equipment for the mold plate. This design improves the stability and load-bearing capacity of the mold plate. The double-row chain conveyor has the advantages of compact structure, smooth operation, and high conveying efficiency, and is suitable for the conveying needs of various mold plates. The application of the servo drive motor makes the operation of the double-row chain conveyor more precise and controllable. By adjusting the parameters of the servo motor, the conveying speed and position of the mold plate can be precisely controlled to meet the different needs of the production process. (3) Design of the sliding clamping structure: The sliding clamping structure is installed between two adjacent mold plates. Through the coordination of the arc-shaped clamping groove and the arc-shaped clamping column, the mold plates are tightly connected and stably conveyed. This design not only improves the stability and safety of the mold plate during the conveying process, but also avoids relative movement and dislocation between the mold plates. The sliding engagement structure also simplifies the installation and removal of the mold plate, making replacement and maintenance more convenient and quick. This design enhances the flexibility and adaptability of the production line, meeting changing production needs. In summary, these design optimizations and improvements not only improve cleaning effectiveness and efficiency, but also enhance the stability and load-bearing capacity of the mold plate and simplify its installation and removal. These benefits have collectively promoted the optimization and upgrading of the production process, improving the company's production efficiency and product quality.

[0034] The pressing mechanism includes a pressing frame 101 installed above the corresponding conveyor on the rack, a pressing plate 106 installed on the pressing frame and capable of lifting, a reciprocating driving device 109 installed on the pressing frame for driving the pressing plate to lift, a guide rod 107 installed on the rack along the lifting direction of the pressing plate, and a guide sleeve 108 installed on the pressing frame and cooperating with the guide rod; the above structure realizes stable pressing of the material on the mold plate. This design ensures the stability of the material position during transportation and processing and improves the processing accuracy, product quality and consistency. The application of the reciprocating driving device provides stable and controllable lifting power for the pressing plate. By adjusting the parameters of the driving device, the lifting speed and stroke of the pressing plate can be accurately controlled to meet the changes in different materials and processing requirements. The cooperation of the guide rod and the guide sleeve not only enhances the lifting stability of the pressing plate, but also avoids the shaking and deviation of the pressing plate during lifting. This design improves the reliability and service life of the pressing mechanism.

[0035] As a preferred embodiment, a soft pressing layer 121 is installed at the bottom of the pressing plate; this design further improves the adaptability and protection of the pressing mechanism to the material. The soft pressing layer can uniformly distribute the pressure and avoid excessive compression and damage to the material, thereby ensuring the integrity and appearance quality of the product. At the same time, the soft pressing layer also has a certain buffering and damping effect, which can absorb and disperse the impact and vibration generated during pressing, improving the stability and durability of the equipment. In summary, these design optimizations and improvements not only improve the stability and reliability of the pressing mechanism, but also enhance the adaptability and protection of the material.

[0036] As a preferred embodiment, the guide rod includes a first guide rod 220 and a second guide rod 221 installed side by side, the first guide rod 220 is installed above the sign storage roller 201, and the second guide rod 221 is installed on one side of the sign storage roller; the above structure design has the following advantages: (1) enhanced stability: by arranging the first guide rod and the second guide rod side by side, a more stable support is provided for the sign pushing piece. This double guide rod structure can effectively prevent the sign pushing piece from deviating or shaking during pushing, thereby improving the stability and accuracy of the entire sign threading process. (2) optimized pushing path: the first guide rod is located above the sign storage roller, which can guide the sign pushing piece to be accurately pushed along the length direction of the sign storage groove. The second guide rod is located on one side of the sign storage roller, which can further constrain the movement trajectory of the sign pushing piece to ensure that it does not deviate from the predetermined path during pushing. This design helps to optimize the pushing path and improve the sign threading efficiency.

[0037] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A rotary skewering device for processing quail, comprising a frame, characterized in that: The frame is provided with a rotary stick dispensing mechanism, which includes a stick storage roller rotatably arranged on the frame, and a plurality of stick storage slots are axially provided on the outer circumference of the stick storage roller. A stick pushing mechanism is provided on the frame corresponding to the position of the rotary stick dispensing mechanism, and the stick pushing mechanism includes a stick pushing member that pushes back and forth along the length direction of the stick storage slot, and the stick pushing member pushes the bamboo sticks along the length direction of the stick storage slot. The stick pushing mechanism includes a guide rod arranged along the pushing direction of the bamboo sticks, and a guide sleeve is provided on the stick pushing member corresponding to the guide rod. A reciprocating linear drive mechanism for driving the stick pushing member to push along the guide rod is provided on the frame; a stick threading mold is provided on the frame at the stick pushing and dispensing position opposite to the stick storage roller, and the stick threading mold is used to place quails; a material pressing mechanism is provided on the frame directly above the stick threading mold.

2. The rotary skewer threading device for quail processing according to claim 1, characterized in that: An elastic signature pressing mechanism is also provided on the frame at a position directly above the signature deposit roller. The elastic signature pressing mechanism includes a signature pressing plate provided on the frame. One end of the signature pressing plate is provided on the frame, and the other end of the signature pressing plate is bent and pressed on the outer peripheral surface of the signature deposit roller. A return spring is provided on the inner side of the signature pressing plate, one end of the return spring is connected to the signature pressing plate, and the other end of the return spring is connected to the frame.

3. The rotary skewer threading device for quail processing according to claim 1, characterized in that: A supporting vertical plate is provided on the frame at a position corresponding to the lower portion of the sign storage roller, and an annular groove is provided on the sign storage roller along the circumferential direction.

4. The rotary skewer threading device for quail processing according to claim 1, characterized in that: The skewer threading mold comprises a mold plate, a receiving groove is provided on the top of the mold plate, and a plurality of skewer threading grooves are provided on the mold plate at positions corresponding to the receiving groove and perpendicular to the conveying direction.

5. The rotary skewer threading device for quail processing according to claim 4, characterized in that: A conveyor is provided on the frame, and the threading molds are evenly distributed along the conveying surface of the conveyor. The conveyor is a double-row chain conveyor. The bottom of the mold plate is connected to the double-row chain conveyor through an arched bracket, and the double-row chain conveyor is connected to a servo drive motor.

6. The rotary skewer threading device for quail processing according to claim 1, characterized in that: A sliding locking structure is provided between two adjacent mold plates. An arc-shaped slot is provided at one end of the mold plate, and an arc-shaped clamping column matching the arc-shaped slot is provided at the other end of the mold plate. The arc-shaped slot and the arc-shaped clamping column form a sliding locking structure.

7. The rotary skewer threading device for quail processing according to claim 1, characterized in that: The pressing mechanism includes a pressing frame arranged on the frame just above the corresponding conveyor, a pressing plate which can be raised and lowered is provided on the pressing frame, a reciprocating drive device for driving the pressing plate to rise and fall is provided on the pressing frame, a guide rod is provided on the frame along the lifting direction of the pressing plate, and a guide sleeve which cooperates with the guide rod is provided on the pressing frame.

8. The rotary skewer threading device for quail processing according to claim 1, characterized in that: The guide rod includes a first guide rod and a second guide rod arranged side by side. The first guide rod is arranged above the sign storage roller, and the second guide rod is arranged on one side of the sign storage roller.

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