Automatic sludge falling device of plate-and-frame filter press
Through the cooperation of linkage components and vibration components, the filter plates of the plate and frame filter press can be quickly opened and vertically vibrated, which solves the problem of traditional plate and frame filter presses that the plates and frames need to be opened one by one to remove the filter cake, and improves the solid-liquid separation efficiency.
Patent Information
- Application Number
- CN202422959801.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Traditional plate and frame filter presses require opening the plates and frames one by one when the filter cake falls off, which increases the mud dragging operation time and reduces the solid-liquid separation efficiency.
The linkage assembly and vibration assembly are combined with the drive assembly to achieve the same-direction movement and vertical vibration of the filter plate. The servo motor drives the gear meshing to drive the threaded rod to move, so as to achieve rapid opening and closing of the filter plate, and the electric cylinder push plate and the elastic force of the spring are used to vibrate and remove the filter cake.
The efficiency of filter cake shedding is improved, the operation time is reduced, and the working efficiency of solid-liquid separation is improved.
Smart Images

Figure CN223430004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate and frame filter presses, in particular to an automatic mud dropping device for a plate and frame filter press. Background Art
[0002] A plate and frame filter press is an intermittent solid-liquid separation device consisting of alternating filter plates and filter frames forming a filter chamber. Under pressure, liquid enters the filter chamber, where solid-liquid separation occurs through the filter medium. It offers excellent separation performance, a wide range of applications, and simple operation. It is widely used in the chemical, pharmaceutical, and environmental protection industries for solid-liquid separation of various suspensions, making it an indispensable piece of equipment in industrial production.
[0003] The automatic mud dropping device of the plate and frame filter press is a mechanism that can automatically remove the filter cake. For example, the A-shaped automatic mud dropping mechanism of the double-diaphragm plate and frame filter press uses the frame, vibration frame, membrane plate and other structures, combined with the A-shaped arrangement of the filter cloth and the drive of the vibration motor to achieve rapid and automatic removal of the filter cake, saving mud unloading time and improving work efficiency.
[0004] However, there is no connection between the plates and frames of the traditional plate and frame filter press. When the filter cake between the plates and frames is to be removed, the plates and frames need to be opened one by one and the filter cake between the plates and frames need to be removed in sequence, which greatly increases the mud dragging operation time and thus reduces the solid-liquid separation efficiency. In response to the above problems, the inventors proposed an automatic mud dropping device for a plate and frame filter press to solve the above problems. Utility Model Content
[0005] In order to solve the problem of rapid mud dropping in a plate and frame filter press, the utility model aims to provide an automatic mud dropping device for a plate and frame filter press.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions: an automatic mud dropping device for a plate and frame filter press, comprising two side plates, two connecting rods fixedly connected between the two side plates, a number of filter plates arranged between the side plates and the connecting rods, sliders fixedly connected on both sides of the filter plates, slide rails fixedly connected on the tops of the connecting rods, the sliders slidingly clamped on the outer sides of the corresponding slide rails, the sliders being connected by linkage components, vibration components arranged on both sides of the top of the slider, a driving component arranged on one of the side plates, a U-shaped plate fixedly connected between the tops of the two side plates, and a knocking component arranged on the U-shaped plate.
[0007] Preferably, the filter plate includes a mounting frame, which is fixedly connected to the mounting frame corresponding to the slider, and the filter plate is slidably connected to the inside of the mounting frame. The top and bottom ends of the filter plate are movable through the mounting frame, and the side of the rightmost mounting frame close to the threaded rod is set as a sealing surface.
[0008] Preferably, the linkage assembly includes a rotating rod 1 and a rotating rod 2, both of which are rotatably connected to one side of the slider, the middle parts of the rotating rod 1 and the rotating rod 2 are rotatably connected, and the two ends of the adjacent rotating rod 1 and the rotating rod 2 are connected end to end.
[0009] Preferably, the vibration assembly includes a fixed plate, which is fixedly connected to one side of the top of the filter plate, and the bottom end of the fixed plate is fixedly connected to a telescopic rod, and one side of the top of the mounting frame is fixedly connected to a square plate, and the bottom end of the telescopic rod movably extends to the bottom end of the square plate and is fixedly connected to a limiting block, and a spring is provided on the top surface of the square plate and the bottom end of the fixed plate, and the spring is movably sleeved on the outside of the telescopic rod.
[0010] Preferably, the driving assembly includes a threaded rod, which is fixedly connected to one side of the filter plate, and the inner side of the side plate is rotatably connected to gear 1, and gear 1 is threadedly connected to the outer side of the threaded rod. The end of the threaded rod away from the filter plate moves through the corresponding side plate, and a servo motor is fixedly installed on the bottom end of the side plate. The driving end of the servo motor is fixedly connected to gear 2, and gear 1 is meshed with gear 2.
[0011] Preferably, the knocking assembly includes an electric cylinder, which is fixedly installed in the middle of the top of the U-shaped plate. Guide rods are fixedly connected to both sides of the inner wall of the U-shaped plate. A push plate is slidably connected between the two guide rods, and the piston rod of the electric cylinder is fixedly connected to the push plate.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. Through the cooperation between the rotating rod 1 and the rotating rod 2, when the driving assembly drives one filter plate to move horizontally, it can simultaneously drive all the filter plates to move in the same direction, so that the distance between adjacent filter plates changes equidistantly, thereby enabling the filter plates to be quickly opened and closed, facilitating the shedding operation of the filter cake, and further improving work efficiency;
[0014] 2. The push plate is pushed to move vertically along the outside of the guide rod by the extension and retraction of the piston rod of the electric cylinder. When the push plate moves downward, it can press all the filter plates at the same time and compress the spring. When the thrust of the knocking assembly is quickly removed, the elastic force of the spring is utilized, and the telescopic rod is limited by the limit block to reset the filter plate, thereby forming a vertical reciprocating vibration of the filter plate and shaking off the filter cakes attached to the surface of all the filter plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above.
[0018] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0019] Figure 4 This is a structural diagram of the filter plate and vibration assembly in the utility model.
[0020] Figure 5 For this utility model Figure 4 Enlarged view of point B in the middle.
[0021] In the figure: 1. Side panel; 2. Connecting rod; 3. Filter plate; 31. Mounting frame; 32. Filter plate; 4. Slider; 5. Slide rail; 6. Linkage assembly; 61. Rotating rod 1; 62. Rotating rod 2; 7. Vibration assembly; 71. Fixed plate; 72. Telescopic rod; 73. Spring; 74. Square plate; 75. Limit block; 8. Drive assembly; 81. Threaded rod; 82. Gear 1; 83. Servo motor; 84. Gear 2; 9. Knocking assembly; 91. Electric cylinder; 92. Push plate; 93. Guide rod; 10. U-shaped plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example: Figures 1-5As shown, the utility model provides an automatic mud dropping device for a plate and frame filter press, comprising two side plates 1, two connecting rods 2 fixedly connected between the two side plates 1, a plurality of filter plates 3 arranged between the side plates 1 and the connecting rods 2, sliders 4 fixedly connected on both sides of the filter plates 3, slide rails 5 fixedly connected on the tops of the connecting rods 2, the sliders 4 slidingly clamped on the outer sides of the corresponding slide rails 5, the sliders 4 being connected by linkage components 6, vibration components 7 arranged on both sides of the tops of the sliders 4, a driving component 8 arranged on one of the side plates 1, a U-shaped plate 10 fixedly connected between the tops of the two side plates 1, and a knocking component 9 arranged on the U-shaped plate 10.
[0024] The filter plate 3 includes a mounting frame 31 , and the corresponding slider 4 is fixedly connected to the mounting frame 31 . The filter plate 32 is slidably engaged inside the mounting frame 31 , and the top and bottom ends of the filter plate 32 are movable through the mounting frame 31 .
[0025] By adopting the above technical solution, the installation frame 31 is installed in the filter plate 32 by sliding and snapping. It is convenient to install and disassemble the installation frame 31, and it is convenient for the installation frame 31 to move vertically along the inner side of the filter plate 32. When used in conjunction with the vibration component 7, the filter cake attached to the surface of the filter plate 32 can be quickly removed.
[0026] The linkage assembly 6 includes a rotating rod 1 61 and a rotating rod 2 62. The rotating rod 1 61 and the rotating rod 2 62 are both rotatably connected to one side of the slider 4. The middle parts of the rotating rod 1 61 and the rotating rod 2 62 are rotatably connected, and the two ends of the adjacent rotating rod 1 61 and the rotating rod 2 62 are connected end to end.
[0027] By adopting the above technical solution, through the cooperation between the rotating rod 1 61 and the rotating rod 2 62, when the filter plate 3 on the far right moves toward the side of the driving component 8, all the filter plates 3 are driven to move in the same direction at the same time, so that a certain gap is formed between adjacent filter plates 3, thereby cooperating with the knocking component 9 to facilitate a one-time desludging operation.
[0028] The vibration assembly 7 includes a fixed plate 71, which is fixedly connected to one side of the top of the filter plate 32. The bottom end of the fixed plate 71 is fixedly connected to a telescopic rod 72. One side of the top of the mounting frame 31 is fixedly connected to a square plate 74. The bottom end of the telescopic rod 72 movably extends to the bottom end of the square plate 74 and is fixedly connected to a limiting block 75. A spring 73 is provided between the top surface of the square plate 74 and the bottom end of the fixed plate 71. The spring 73 is movably sleeved on the outside of the telescopic rod 72.
[0029] By adopting the above technical solution, when the filter plate 32 moves downward under the push of the knocking assembly 9, it drives the fixed plate 71 and the telescopic rod 72 to move downward and compresses the spring 73. When the thrust of the knocking assembly 9 is quickly removed, the elastic force of the spring 73 is utilized, and the telescopic rod 72 is limited by the limit block 75 to reset the filter plate 32, thereby forming a vertical reciprocating vibration of the filter plate 32, which can shake off the filter cake attached to the surface of the filter plate 32.
[0030] The driving assembly 8 includes a threaded rod 81, which is fixedly connected to one side of the filter plate 3. The inner side of the side plate 1 is rotatably connected to a gear 1 82, and the gear 1 82 is threadedly connected to the outer side of the threaded rod 81. The end of the threaded rod 81 away from the filter plate 3 moves through the corresponding side plate 1. A servo motor 83 is fixedly installed at the bottom end of the side plate 1. The driving end of the servo motor 83 is fixedly connected to a gear 2 84, and the gear 1 82 is meshed with the gear 2 84.
[0031] By adopting the above technical solution, the servo motor 83 drives the gear 2 84 to rotate, and the gear 2 84 is engaged with the gear 1 82 to drive the gear 1 82 to rotate, and the filter plate 3 is used to guide the threaded rod 81 and drive the threaded rod 81 to move laterally, thereby realizing the opening and closing operation of the filter plate 3.
[0032] The knocking assembly 9 includes an electric cylinder 91, which is fixedly installed in the middle of the top of the U-shaped plate 10. Guide rods 93 are fixedly connected on both sides of the inner wall of the U-shaped plate 10. A push plate 92 is slidably connected between the two guide rods 93, and the piston rod of the electric cylinder 91 is fixedly connected to the push plate 92.
[0033] By adopting the above technical solution, the push plate 92 is pushed to move vertically along the outer side of the guide rod 93 through the extension and contraction of the piston rod of the electric cylinder 91. When the push plate 92 moves downward, it can press all the filter plates 32 at the same time, thereby realizing the mud dropping operation of all the filter plates 32.
[0034] A side of the rightmost mounting frame 31 close to the threaded rod 81 is configured as a sealing surface.
[0035] By adopting the above technical solution, the side of the rightmost mounting frame 31 close to the threaded rod 81 is set as a sealing surface, and the two ends of the filter plate are sealed in cooperation with the leftmost side plate 1.
[0036] Working principle: When the plate and frame filter press is being desludged, the servo motor 83 drives the gear 2 84 to rotate, and the gear 2 84 is engaged with the gear 1 82, which drives the gear 1 82 to rotate. The filter plate 3 guides the threaded rod 81, and at the same time drives the threaded rod 81 to move horizontally, thereby realizing the opening and closing of the filter plate 3.
[0037] When the filter plates 3 are opened and closed, the cooperation between the rotating rod 1 61 and the rotating rod 2 62 can simultaneously drive all the filter plates 3 to move in the same direction, so that the distances between adjacent filter plates 3 change equidistantly, thereby enabling the filter plates 3 to be opened and closed quickly;
[0038] During desludging, the push plate 92 is pushed to move vertically along the outer side of the guide rod 93 by extending and retracting the piston rod of the electric cylinder 91. When the push plate 92 moves downward, it can press all the filter plates 32 at the same time and compress the spring 73. When the thrust of the knocking assembly 9 is quickly removed, the elastic force of the spring 73 is utilized, and the telescopic rod 72 is limited by the limit block 75 to reset the filter plate 32, thereby forming a vertical reciprocating vibration of the filter plate 32, and shaking off the filter cake attached to the surface of the filter plate 32.
[0039] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
Claims
1. An automatic mud removal device for a plate and frame filter press, comprising two side plates (1), characterized in that: Two connecting rods (2) are fixedly connected between the two side panels (1), and a plurality of filter plates (3) are provided between the side panels (1) and the connecting rods (2). Sliders (4) are fixedly connected to both sides of the filter plates (3), and the tops of the connecting rods (2) are fixedly connected to slide rails (5). The slides (4) are slidably engaged with the outer sides of the corresponding slide rails (5). The slides (4) are connected to each other through linkage components (6). Vibration components (7) are provided on both sides of the tops of the slides (4). A driving component (8) is provided on one of the side panels (1). A U-shaped plate (10) is fixedly connected between the tops of the two side panels (1), and a knocking component (9) is provided on the U-shaped plate (10).
2. The automatic mud removal device for a plate and frame filter press according to claim 1, characterized in that: The filter plate (3) includes a mounting frame (31), the corresponding slider (4) is fixedly connected to the mounting frame (31), the interior of the mounting frame (31) is slidably engaged with a filter plate (32), and the top and bottom ends of the filter plate (32) are both movable through the mounting frame (31).
3. The automatic mud removal device for a plate and frame filter press according to claim 1, characterized in that: The linkage assembly (6) comprises a rotating rod 1 (61) and a rotating rod 2 (62), wherein the rotating rod 1 (61) and the rotating rod 2 (62) are both rotatably connected to one side of the slider (4), the middle parts of the rotating rod 1 (61) and the rotating rod 2 (62) are rotatably connected, and the two ends of the adjacent rotating rods 1 (61) and 2 (62) are both connected end to end.
4. The automatic mud removal device for a plate and frame filter press according to claim 2, characterized in that: The vibration assembly (7) comprises a fixed plate (71), the fixed plate (71) being fixedly connected to one side of the top of the filter plate (32), the bottom end of the fixed plate (71) being fixedly connected to a telescopic rod (72), the top side of the mounting frame (31) being fixedly connected to a square plate (74), the bottom end of the telescopic rod (72) movably extending to the bottom end of the square plate (74) and being fixedly connected to a limiting block (75), the top surface of the square plate (74) and the bottom end of the fixed plate (71) being provided with a spring (73), the spring (73) being movably sleeved on the outside of the telescopic rod (72).
5. The automatic mud removal device for a plate and frame filter press according to claim 1, characterized in that: The driving assembly (8) comprises a threaded rod (81), the threaded rod (81) being fixedly connected to one side of the filter plate (3), the inner side of the side plate (1) being rotatably connected to a gear 1 (82), the gear 1 (82) being threadedly connected to the outer side of the threaded rod (81), the end of the threaded rod (81) away from the filter plate (3) being movable and penetrating the corresponding side plate (1), the bottom end of the side plate (1) being fixedly mounted with a servo motor (83), the driving end of the servo motor (83) being fixedly connected to a gear 2 (84), the gear 1 (82) being meshedly connected to the gear 2 (84).
6. The automatic mud removal device for a plate and frame filter press according to claim 1, characterized in that: The knocking assembly (9) includes an electric cylinder (91), which is fixedly mounted on the middle of the top end of the U-shaped plate (10). Both sides of the inner wall of the U-shaped plate (10) are fixedly connected with guide rods (93), a push plate (92) is slidably connected between the two guide rods (93), and the piston rod of the electric cylinder (91) is fixedly connected to the push plate (92).
7. The automatic mud removal device for a plate and frame filter press according to claim 2, characterized in that: The side of the rightmost mounting frame (31) close to the threaded rod (81) is configured as a sealing surface.