Cleaning device for mushroom planting container cover
The design of an automatic lid-opening machine and multi-row rotating rod cleaning brushes solves the problem of incomplete cleaning of mushroom cultivation container lids, achieves automated cleaning and improved air permeability, reduces labor costs, and improves work efficiency.
Patent Information
- Application Number
- CN202422648493.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing mushroom cultivation container covers have uneven structures that make them difficult to clean thoroughly, resulting in poor air permeability, low manual cleaning efficiency, and high costs.
A cleaning device for mushroom cultivation container lids was designed, which used an automatic lid opening machine combined with a lifting device and multiple rows of rotating rod cleaning brushes. The central bristles matched the concave and convex surfaces inside the bottle cap, and the multiple rows of bristles were set at an angle to ensure comprehensive cleaning.
It realizes the automatic cleaning of the container cover, improves the air permeability, reduces the risk of mushroom infection, reduces labor costs and improves work efficiency.
Smart Images
Figure CN223430613U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of edible mushroom production, and particularly relates to a cleaning device for a mushroom planting container cover. BACKGROUND
[0002] At present, the batch production method of edible mushrooms in factories adopts bottle-cultured edible mushrooms, and the bottle-cultured edible mushrooms are a flow line for automatic production of bottle-cultured edible mushrooms. After the bottle-cultured edible mushrooms are cultured, the bottle caps are opened for the operation of scratching the mushrooms to promote the growth of mycelium. A plurality of honeycomb-shaped small holes are formed in the bottle caps, so that the bottle caps can be ventilated and can filter dust and bacteria in the air. During the cultivation of the mushroom bag, the mycelium grows to form a mushroom skin to wrap and adhere to the surface of the inner plug of the cap, thereby blocking the air holes, so that the bottle cap cannot be normally used.
[0003] In order to save production costs, the culture bottles and the bottle caps are usually recycled, and the culture bottles and the bottle caps need to be cleaned before being reused. However, due to the uneven inner structure of the bottle cap, the existing mushroom brush adopts a matrix arrangement of bristles, so that there is a situation that the 90-degree angle around the bottle cap and the concave-convex part of the top of the bottle cap are not cleaned when the bottle cap is cleaned, thereby causing the risk of infection during the cultivation of the mushroom, and the mycelium blocks the air holes of the bottle cap when the bottle cap is brushed, resulting in the blocking of the non-woven fabric in the bottle cap and the poor ventilation of the bottle cap. In addition, due to the large amount of bottle caps, manual cleaning not only consumes a large amount of manpower, but also has low cleaning efficiency and takes a long time. SUMMARY
[0004] The utility model aims at the shortage of prior art, provides a kind of cleaning device for mushroom planting container cover, cleaner, automation cleaning, reduce manpower cost, improve work efficiency.
[0005] One of the purposes of the utility model is to adopt the technical scheme that
[0006] A kind of cleaning device for mushroom planting container cover, including automatic uncovering machine, the automatic uncovering machine includes fixed support assembly, conveying assembly, uncovering assembly and tray positioning assembly, it is characterized by: it further includes cleaning mechanism, the cleaning mechanism is arranged in the lower of the uncovering assembly, the cleaning mechanism includes lifting device, multiple rotating rods are set on lifting device, each rotating rod upper end is equipped with cleaning brush, the cleaning brush includes brush base, the center brush hair that is circular is arranged in the brush base, the outer circle of the center brush hair is equipped with multiple groups of brush hair that are distributed along circumference, a certain interval is left between each group of brush hair, each group of brush hair is equipped with multiple rows of brush hair, the height of the center brush hair and the multiple rows of brush hair cooperates with the concave-convex surface of the inside of the cover to be cleaned;Brush mounting hole is formed in the brush base, and the cleaning brush is installed on the rotating rod through the brush mounting hole.
[0007] Further, each group of brushes is provided with four rows of bristles.
[0008] Further, the brush base is in the shape of a circular truncated cone, and the outer circle of the central bristles is provided with four groups of brushes that are circumferentially distributed.
[0009] Further, the upper end surface of the outermost row of bristles of the multiple rows of bristles is provided with an inclination angle of 50-65 DEG C.
[0010] Further, the number of rows of bristles of each group of brushes decreases from the outside to the inside.
[0011] Further, the conveying assembly comprises a motor, a transmission roller and two transmission chains, the transmission roller is arranged at the two ends of the fixed support assembly respectively, and a space for the cleaning mechanism is left in the middle, and the two transmission chains are sleeved on the transmission roller.
[0012] Further, the multiple rotating rods are distributed in a matrix on the lifting device.
[0013] The above technical scheme has the following beneficial effects:
[0014] The utility model discloses a simple structure, adopts setting cleaning mechanism on automatic uncovering machine, and the culture bottle is separated with bottle cap through automatic uncovering machine, and the lifting device drives the cleaning brush to rise and clean the bottle cap that uncovers automatically. Because the cleaning brush adopts central bristle and multiple rows of bristles that are circumferentially distributed, the height of central bristle and multiple rows of bristles cooperates with the concave-convex surface of the inside of the bottle cap to be cleaned, can effectively clean each concave-convex structure of the inside of the bottle cap. The upper end surface of the outermost row of bristles of multiple rows of bristles is inclined to set, can clean the place of 90 degrees angle around the bottle cap, ensure that the bottle cap is clean, improve the air permeability of bottle cap, reduce the bacterial pollution caused by the water accumulation of bacterial bottle and the residue on the bottle cap, thereby improve the activity of the bacterial filament of bacterial bottle, improve the yield of bacterial bottle and the quality of mushroom. Realize the automatic cleaning, reduce the labor cost, improve the work efficiency.
[0015] The inclination angle of the outermost row of bristles of the multiple rows of bristles is 50-65 DEG C, and the angle is better for cleaning the vertical place of the bottle cap.
[0016] The multiple rotating rods are distributed in a matrix on the lifting device, and are consistent with the arrangement of the culture bottles placed on the tray, so that each cleaning brush corresponds to a bottle cap.
[0017] The number of rows of bristles of each group of brushes decreases from the outside to the inside, and because the diameter of the cleaning brush decreases from the outside to the inside, the decrease of the number of bristles does not affect the cleaning effect, and the cost of the cleaning brush is reduced.
[0018] The following further description is made in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic diagram of a specific embodiment 1;
[0020] Figure 2 is a structural schematic diagram of a cleaning brush in specific embodiment 1;
[0021] Figure 3 is a Figure 2 transverse sectional view of the;
[0022] Figure 4 is a structural schematic diagram of a brush in the fourth row of bristles in specific embodiment 1.
[0023] In the drawings, 1 is an automatic uncovering machine, 1-1 is a conveying assembly, 1-2 is an uncovering assembly, 2 is a cleaning brush, 2-1 is a brush base, 2-2 is a center bristle, 2-3 is a brush, 2-31 is a first row of bristles, 2-32 is a second row of bristles, 2-33 is a third row of bristles, 2-34 is a fourth row of bristles, 2-341 is a bristle, 2-4 is a brush mounting hole, 3 is a lifting device, and 4 is a rotating rod. DETAILED DESCRIPTION Specific embodiment 1:
[0025] Referring to Figures 1 to 4 shown, a cleaning device for a mushroom cultivation container cover includes an automatic uncovering machine 1 and a cleaning mechanism. The automatic uncovering machine 1 uses an existing uncovering machine. The automatic uncovering machine 1 includes a fixed support assembly, a conveying assembly 1-1, an uncovering assembly 1-2, and a tray positioning assembly. The conveying assembly 1-1, the uncovering assembly 1-2, and the tray positioning assembly are respectively mounted on the fixed support assembly. The conveying assembly is located below the uncovering assembly. The uncovering assembly 1-2 separates the bottle cap of the edible fungus cultivation container on the conveying assembly 1-1 from the culture bottle. The tray positioning assembly is used to identify and limit the position of the edible fungus cultivation container tray. The conveying assembly 1-1 includes a motor, a transmission roller, and two transmission chains. The transmission roller is provided with a gear. The two ends of the fixed support assembly are respectively provided with the transmission roller, and a space for the cleaning mechanism is left in the middle. The two transmission chains are sleeved on the gears of the transmission rollers.
[0026] The cleaning mechanism is arranged directly below the uncovering assembly 1-2, and comprises a lifting device 3, a plurality of rotating rods 4 arranged in a matrix on the lifting device 3, and a cleaning brush 2 arranged at the upper end of each rotating rod 4. In this embodiment, the rotating rods are driven by a rotating motor, and the lifting device comprises a guide rod, a lifting driving mechanism, and a lifting plate. The lifting plate is sleeved on the guide rod, and the lifting driving mechanism drives the lifting plate to move up and down. Four rows of four rotating rods are arranged on the lifting device, and each rotating rod is mounted on the lifting plate through a base. The rotating motor drives the rotating rods to rotate, thereby driving the cleaning brush to rotate and clean the bottle cap.
[0027] The cleaning brush 2 comprises a brush base 2-1 in the shape of a circular truncated cone. A circular central brush 2-2 is arranged in the middle of the brush base 2-1. A plurality of groups of brushes are arranged around the outer periphery of the central brush 2-2. Each group of brushes 2-3 is spaced apart from each other. Each group of brushes 2-3 comprises a plurality of rows of bristles. In this embodiment, four groups of brushes 2-3 are arranged around the outer periphery of the central brush 2-2. Each group of brushes 2-3 comprises four rows of bristles. The plurality of rows of bristles are arranged from inside to outside in the order of the first row, the second row, the third row, and the fourth row.
[0028] The height of the central brush 2-2 and the plurality of rows of bristles of each group of brushes 2-3 is matched with the concave-convex surface of the inner side of the bottle cap to be cleaned. In this embodiment, the height of each group of brushes 2-3 decreases from outside to inside. The height of the first row of bristles 2-31 and the second row of bristles 2-32 is the lowest, and the height of the first and second rows of bristles is 27 mm. The height of the third row of bristles 2-33 and the fourth row of bristles 2-34 is the highest, and the height of the third and fourth rows of bristles is 29 mm. The height of the central brush is equal to the height of the third and fourth rows of bristles.
[0029] The number of clusters of each row of bristles of each group of brushes 2-3 decreases from outside to inside, thereby saving costs. In this embodiment, the fourth row of bristles 2-34 has five clusters, the third row of bristles 2-33 has four clusters, the second row of bristles 2-32 has three clusters, and the first row of bristles 2-31 has two clusters.
[0030] The upper end surface of the outermost row of bristles of the plurality of rows of bristles is inclined at an angle of 50-65°C. In this embodiment, the fourth row of bristles 2-34 is the outermost row of bristles, and the upper end surface of each bristle 2-341 of the fourth row of bristles 2-34 is inclined at an angle of 60°C. The diameter of the central brush and the plurality of rows of bristles is increased, and the hardness and softness and wear resistance are stronger. The diameter of the central brush and the plurality of rows of bristles is 0.5 mm, which is larger than the diameter of 0.38 mm of the prior art, and the hardness and softness and wear resistance are stronger.
[0031] The brush base 2-1 is provided with brush mounting holes 2-4, which are located at the spacing between the groups of brushes 2-3. In this specific embodiment, two brush mounting holes 2-4 are provided on the brush base 1, which are screw holes, and the cleaning brushes are mounted on the rotating rod through the two brush mounting holes.
Claims
1. A cleaning device for a mushroom cultivation container lid, comprising an automatic lid opening machine, the automatic lid opening machine comprising a fixed support assembly, a conveying assembly, a lid opening assembly, and a tray positioning assembly, characterized in that: The cleaning mechanism is further comprised of a lifting device and a plurality of rotating rods arranged on the lifting device, a cleaning brush being provided at the upper end of each rotating rod, and a brush base being provided with a circular central bristle in the middle of the brush base, a plurality of groups of brushes distributed along the circumference of the outer ring of the central bristle being provided with a certain distance between each group of brushes, and each group of brushes being provided with a plurality of rows of bristles, and the heights of the central bristles and the plurality of rows of bristles being matched with the concave and convex surfaces on the inner side of the cover to be cleaned; a brush mounting hole is provided on the brush base, and the cleaning brush is mounted on the rotating rod through the brush mounting hole.
2. The cleaning device for a mushroom cultivation container cover according to claim 1, characterized in that: Each group of brushes is provided with four rows of bristles.
3. The cleaning device for a mushroom cultivation container cover according to claim 1, characterized in that: The brush base is in a truncated cone shape, and the outer circle of the central brush bristles is provided with four groups of brushes distributed in a circumference.
4. The cleaning device for a mushroom cultivation container cover according to claim 1, characterized in that: The upper end surface of the outermost row of bristles of the multiple rows of bristles is provided with an inclination angle of 50 to 65 degrees.
5. The cleaning device for a mushroom cultivation container cover according to claim 1, characterized in that: The number of bristle clusters in each row of each group of brushes decreases from the outside to the inside.
6. The cleaning device for a mushroom cultivation container cover according to claim 1, characterized in that: The conveying assembly includes a motor, a transmission roller and two transmission chains. The transmission rollers are respectively arranged at both ends of the fixed bracket assembly, with space for the cleaning mechanism left in the middle. The two transmission chains are sleeved on the transmission rollers.
7. The cleaning device for a mushroom cultivation container cover according to claim 1, characterized in that: The plurality of rotating rods are distributed on the lifting device in a matrix shape.