Device for collecting dust on surface of embossing roller

By designing a dust collection device that cooperates with a brush roller and a servo motor on the surface of the flower roller, the problem of difficult dust cleaning on the surface of the flower roller is solved, efficient and automatic cleaning is achieved, labor is saved, and the practicality of the device is improved.

CN223430614UActive Publication Date: 2025-10-14FOSHAN JULI TECH CO LTD
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Patent Information

Application Number
CN202422790820.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-14
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In the prior art, it is difficult to clean and collect dust on the surface of the pattern roller, which requires a lot of labor and affects the cleaning effect and practicality.

Method used

A dust collection device for the surface of the flower roller is designed. The automatic cleaning of dust is achieved by utilizing the cooperation between the flower roller body and the brush roller, and through the cooperation between the brush roller swing arm and the brush roller cylinder. Combined with the design of the servo motor and guide rail, efficient dust collection is achieved.

Benefits of technology

The device can achieve efficient cleaning of dust on the surface of the flower roller, save labor, and improve the cleaning effect and practicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flower roller surface dust collection, and discloses a flower roller surface dust collection device which comprises a flower roller body, a brush roller swing arm, a brush roller body, a brush roller air cylinder and installation frames. The embossing roller comprises an embossing roller body, a plurality of mounting frames are fixedly mounted on the embossing roller body, brush roller swing arms are fixedly mounted on the inner side of one mounting frame, a brush roller body is fixedly mounted between the two brush roller swing arms, and brush roller air cylinders are fixedly mounted at the bottoms of the two brush roller swing arms. The brush roller body rotates along with the flower roller body to sweep paper dust in the running process of a machine into the dust collector, the brush roller swing arm guarantees normal work of a brush through the brush roller air cylinder, dust on the surface of the flower roller can be conveniently cleaned, cleaning is more thorough, a large amount of labor force is saved, and the working efficiency is improved. And the practicability of the collecting device for the dust on the surface of the embossing roller is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust collection on the surface of a pattern roller, in particular to a dust collection device for the surface of a pattern roller. Background Art

[0002] Patterned rollers are rollers with a specific pattern or design, widely used for surface treatment of various materials. Dust generated is drawn into the equipment through suction ports installed on the production line. These suction ports are typically driven by high-pressure fans or pneumatic devices, effectively separating dust from the air. This reduces maintenance and cleaning costs for machinery and equipment during production, while increasing the lifespan and reliability of production equipment, improving production efficiency and product quality.

[0003] Chinese patent CN202878125U proposes a dust collection device comprising an internal dust suction port, an air outlet, a dust removal chamber, a centrifugal fan, an air compressor, and a dust collection box, disposed within a glass fiber reinforced plastic plate grinding chamber. The internal dust suction port is positioned within the grinding chamber so that it is in close contact with the surface of the grinding roller. The bottom of the dust removal chamber is connected to a dust collection box, and a cartridge dust collector is installed in the dust removal chamber. The cartridge dust collector is connected to the air intake of the centrifugal fan through an air outlet duct, and the exhaust port of the centrifugal fan is connected to the air outlet. The air compressor is connected to the inside of the cartridge of the cartridge dust collector through a solenoid valve, and the opening and closing of the solenoid valve is controlled by PLC. The cartridge dust collector is connected to the centrifugal fan, and the air compressor is connected to the inside of the cartridge of the cartridge dust collector through a solenoid valve. It can effectively collect dust in the FRP grinding room, improve the working environment of the workshop, increase the service life of the equipment, and reduce the health hazards to the operators. However, the above scheme is more troublesome for cleaning and collecting the dust on the surface of the flower roller, requires a lot of labor, affects the cleaning effect, and reduces the practicality of the dust collection device for the surface of the flower roller. Utility Model Content

[0004] The purpose of this utility model is to provide a dust collection device for the surface of the flower roller in order to solve the above problems. This device utilizes the cooperation between the flower roller body, the brush roller swing arm and the brush roller body to facilitate the cleaning of the dust on the surface of the flower roller, making the cleaning cleaner, saving a lot of labor, and solving the problems mentioned in the background technology.

[0005] In order to solve the above problems, the present invention provides a technical solution:

[0006] A device for collecting dust on the surface of a flower roller comprises a flower roller body, a brush roller swing arm, a brush roller body, a brush roller cylinder and a mounting frame. The two ends of the flower roller body are symmetrically connected to the mounting frame for rotation. A brush roller swing arm is fixedly mounted on the inner side of one of the mounting frames, and a brush roller body is fixedly mounted between the two brush roller swing arms. The bottoms of the two brush roller swing arms are fixedly mounted with brush roller cylinders.

[0007] As a preferred solution of the present invention, the other side of the two brush roller swing arms is rotatably connected to a dust collection device mounting plate, the bottom of the brush roller body is movably connected to a dust collector, and a guide rail is fixedly installed between the two mounting frames.

[0008] As a preferred solution of the present invention, the tops of the two guide rails are slidably connected with guide rail bearings, the bottom of the dust collector is fixedly connected to the guide rail bearings, a servo motor is fixedly installed at the bottom of the guide rail, and tensioning wheels are symmetrically fixedly installed on both sides of the guide rail.

[0009] As a preferred solution of the present invention, retractable air ducts are symmetrically fixedly installed on both sides of the two dust collectors, and fans are fixedly installed on one side of the two retractable air ducts, and anti-blocking components are provided on the outside of the two fans.

[0010] As a preferred solution of the present invention, the anti-blocking component includes a ventilation frame, two of the ventilation frames are fixedly installed on one side of the fan, and one side of the two ventilation frames is fixedly installed with an electric slide rail, and the internal sliding connection of the two electric slide rails is provided with a sliding block.

[0011] As a preferred solution of the present invention, a connecting plate is fixedly installed on one side of the two sliding blocks, and cleaning cotton is fixedly installed on the inner sides of the two connecting plates. The inner side of the cleaning cotton is fixedly connected to one side of the fan, and a collection box is fixedly installed under the ventilation frame.

[0012] The beneficial effects of the utility model are: by arranging the cooperation between the flower roller body, the brush roller swing arm and the brush roller body, the brush roller body rotates with the flower roller body, and the paper dust in the machine operation is swept into the dust collector. The brush roller swing arm ensures the normal operation of the brush through the brush roller cylinder, which is convenient for cleaning the dust on the surface of the flower roller, making the cleaning cleaner, saving a lot of labor, and improving the practicality of the dust collection device for the surface of the flower roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] For ease of explanation, the present invention is described in detail with reference to the following specific implementations and accompanying drawings.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the overall internal structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the anti-blocking component of the utility model.

[0018] In the figure: 1. Flower roller body; 2. Brush roller swing arm; 3. Brush roller body; 4. Brush roller cylinder; 5. Dust suction device mounting plate; 6. Dust collector; 7. Guide rail bearing; 8. Guide rail; 9. Servo motor; 10. Tensioner; 11. Retractable air duct; 12. Fan; 13. Mounting frame; 14. Anti-blocking component; 141. Ventilation frame; 142. Electric slide rail; 143. Sliding block; 144. Connecting plate; 145. Cleaning cotton; 146. Collection box. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] Example 1

[0021] See also Figure 1 、 Figure 2 and Figure 3 The utility model provides a technical solution: a device for collecting dust on the surface of a flower roller, comprising a flower roller body 1, a brush roller swing arm 2, a brush roller body 3, a brush roller cylinder 4 and a mounting frame 13. The mounting frame 13 is made of aluminum alloy. The two ends of the flower roller body 1 are symmetrically connected to the mounting frames 13 for rotation. The inner side of one of the mounting frames 13 is fixedly installed with a brush roller swing arm 2, and the brush roller body 3 is fixedly installed between the two brush roller swing arms 2. The bottom of the two brush roller swing arms 2 is fixedly installed with a brush roller cylinder 4. The other side of the two brush roller swing arms 2 is rotatably connected to a dust collection device mounting plate 5. The bottom of the brush roller body 3 is movably connected to Dust collector 6. The working principle of dust collector 6 mainly includes three steps of inducing air, filtering and discharging. A guide rail 8 is fixedly installed between the two mounting frames 13. The tops of the two guide rails 8 are slidably connected with guide rail bearings 7. The material of the guide rail bearings 7 is cast steel. The bottom of the dust collector 6 is fixedly connected to the guide rail bearings 7. A servo motor 9 is fixedly installed on the bottom of the guide rail 8. Tensioning wheels 10 are symmetrically fixedly installed on both sides of the guide rail 8. Retractable air ducts 11 are symmetrically fixedly installed on both sides of the two dust collectors 6, and fans 12 are fixedly installed on one side of the two retractable air ducts 11. Anti-blocking components 14 are provided on the outside of the two fans 12.

[0022] When the pattern roller body 1 rotates, the brush roller body 3 rotates with the pattern roller body 1, sweeping the paper dust in the machine into the dust collector 6. The brush roller swing arm 2 ensures the normal operation of the brush through the brush roller cylinder 4. The dust collection device mounting plate 5 is installed on the brush roller swing arm 2 with screws and moves synchronously with the brush roller body 3. The dust collector 6 is fixed on the dust collection device mounting plate 5 and the distance from the felt roller 3 can be adjusted. The guide bearing 7 is installed on the dust collector 6, which can reciprocate through the servo motor 9 and the tensioning wheel 10.

[0023] Example 2

[0024] See also Figure 1 and Figure 4 The anti-blocking component 14 includes a ventilation frame 141. The two ventilation frames 141 are fixedly mounted on one side of the fan 12, and an electric slide rail 142 is fixedly mounted on one side of the two ventilation frames 141. An electric motor is installed inside the electric slide rail 142, which supplies electrical energy through a power supply and converts it into mechanical energy to drive the movement of the slide rail. The two electric slide rails 142 are internally slidably connected with a sliding block 143. A connecting plate 144 is fixedly mounted on one side of the two sliding blocks 143, and cleaning cotton 145 is fixedly mounted on the inner side of the two connecting plates 144. The cleaning cotton 145 is made of sponge, and the inner side of the cleaning cotton 145 is fixedly connected to one side of the fan 12. A collection box 146 is fixedly mounted at the bottom of the ventilation frame 141.

[0025] When the surface of the ventilation frame 141 needs to be cleaned, the electric slide rail 142 is started, the electric slide rail 142 drives the sliding block 143 to adjust, the sliding block 143 drives the connecting plate 144 to adjust, the connecting plate 144 drives the cleaning cotton 145 to adjust, and the cleaning cotton 145 cleans the surface of the ventilation frame 141 and collects the cleaned dust into the inside of the collection box 146.

[0026] In summary, the working principle of this technical solution is as follows: when the flower roller body 1 rotates, the brush roller body 3 rotates with the flower roller body 1, sweeping the paper dust in the machine into the dust collector 6, and the brush roller swing arm 2 ensures the normal operation of the brush through the brush roller cylinder 4. The dust collection device mounting plate 5 is installed on the brush roller swing arm 2 with screws, and moves synchronously with the brush roller body 3. The dust collector 6 is fixed on the dust collection device mounting plate 5, and the distance with the felt roller 3 can be adjusted. The guide bearing 7 is installed on the dust collector 6, which can reciprocate through the servo motor 9 and the tensioning pulley 10. When it is necessary to clean the surface of the ventilation frame 141, the electric slide 142 is started, and the electric slide 142 drives the sliding block 143 to adjust, and the sliding block 143 drives the connecting plate 144 to adjust, and the connecting plate 144 drives the cleaning cotton 145 to adjust, and the cleaning cotton 145 cleans the surface of the ventilation frame 141, and collects the cleaned dust into the inside of the collection box 146.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust collection device for a flower roller surface, characterized in that: The invention comprises a flower roller body (1), a brush roller swing arm (2), a brush roller body (3), a brush roller cylinder (4) and a mounting frame (13). The two ends of the flower roller body (1) are symmetrically connected to the mounting frame (13). The inner side of one of the mounting frames (13) is fixedly mounted with a brush roller swing arm (2), and the brush roller body (3) is fixedly mounted between the two brush roller swing arms (2). The bottoms of the two brush roller swing arms (2) are fixedly mounted with a brush roller cylinder (4).

2. A dust collection device for the surface of a flower roller according to claim 1, characterized in that: The other side of the two brush roller swing arms (2) is rotatably connected to a dust collecting device mounting plate (5), the bottom of the brush roller body (3) is movably connected to a dust collector (6), and a guide rail (8) is fixedly installed between the two mounting frames (13).

3. A dust collection device for the surface of a flower roller according to claim 2, characterized in that: The tops of the two guide rails (8) are slidably connected to guide rail bearings (7), the bottom of the dust collector (6) is fixedly connected to the guide rail bearings (7), a servo motor (9) is fixedly installed at the bottom of the guide rail (8), and tensioning wheels (10) are symmetrically fixedly installed on both sides of the guide rail (8).

4. A dust collection device for the surface of a flower roller according to claim 2, characterized in that Telescopic air ducts (11) are symmetrically fixedly installed on both sides of the two dust collectors (6), and fans (12) are fixedly installed on one side of the two telescopic air ducts (11), and anti-blocking components (14) are provided on the outsides of the two fans (12).

5. A dust collection device for the surface of a flower roller according to claim 4, characterized in that: The anti-blocking assembly (14) comprises a ventilation frame (141), wherein the two ventilation frames (141) are fixedly mounted on one side of the fan (12), and an electric slide rail (142) is fixedly mounted on one side of the two ventilation frames (141), and the interiors of the two electric slide rails (142) are slidably connected to a sliding block (143).

6. A dust collection device for the surface of a pattern roller according to claim 5, characterized in that: A connecting plate (144) is fixedly installed on one side of the two sliding blocks (143), and cleaning cotton (145) is fixedly installed on the inner side of the two connecting plates (144). The inner side of the cleaning cotton (145) is fixedly connected to one side of the fan (12), and a collecting box (146) is fixedly installed below the ventilation frame (141).

Citation Information

Patent Citations

  • Dust collection device

    CN202878125U