Automatic dust removal device for environment-friendly plate production

By adopting a double rotating roller structure and an automatic cleaning system in the plate production device, the problem of low dust removal efficiency on one side of the plate is solved, and efficient dust removal on both sides of the plate and automatic cleaning of the soft brush are achieved, which can meet the dust removal needs of plates of different thicknesses.

CN223430623UActive Publication Date: 2025-10-14HEFEI YUSHENG WOOD IND CO LTD
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Patent Information

Application Number
CN202422308209.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-10-14
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing plate production equipment can only remove dust from one side of the plate, resulting in low dust removal efficiency and frequent replacement of cleaning rollers, which affects continuous production.

Method used

A strip frame structure including two rotating rollers is designed. Belts and soft and hard brushes are installed on the rotating rollers. The soft brush removes dust from both sides of the plate, and the hard brush cleans the dust on the soft brush. Automatic cleaning is achieved in combination with a dust collection hood, and the adjustment mechanism can adapt to different plate thicknesses.

Benefits of technology

It improves the dust removal efficiency on both sides of the plate, realizes the automatic cleaning of the soft brush, and ensures the efficient dust removal effect of continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of plate production and processing, and provides an automatic dust removal device for environment-friendly plate production, two strip-shaped frames are arranged, when dust removal is carried out on plates, the plates are conveyed and inserted between the two strip-shaped frames, and when driving motors on the strip-shaped frames operate, a belt can be driven to rotate, so that the dust removal efficiency is improved. According to the plate dust removal device, the hard bristles are arranged on the belt and matched with the banister brush installed on the belt, the two faces of a plate can be subjected to dust removal treatment at the same time, and compared with the prior art that only one face of the plate can be subjected to treatment, the plate dust removal efficiency is improved; the hard bristles can remove dust and impurities attached to the banister brush, the banister brush can be automatically cleaned in cooperation with the dust suction hood arranged in the strip-shaped frame, the banister brush does not need to be disassembled, and efficient dust removal treatment can be continuously conducted on the plates.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate production and processing, in particular to an automatic dust removal device for the production of environmentally friendly plates. Background Art

[0002] Simply put, film-coated wall panels are a layer of colored film coated on an aluminum alloy plate. During the production process of film-coated wall panels, the chemical properties of the film are used to differentiate the film into a glue-like substance under high temperature. The substance is then evenly rolled onto a flat aluminum plate by a machine tool and condensed in a low-temperature box, so that the film and the plate are separated. When the aluminum plate is transported to the laminating machine through a conveying mechanism, there is a chance that dust and other particulate matter will adhere to the upper surface of the aluminum plate during the transportation process. If not cleaned in time, bubbles will appear on the aluminum plate during lamination or bulges will appear on the laminating surface, thereby affecting the overall aesthetics of the film-coated wall panels.

[0003] After searching, CN 220638909 U, a dust removal device for a sheet metal laminating production line, is installed on the conveying mechanism of the sheet metal laminating production line through a dust hood. It can cooperate with a cleaning roller that rolls on the airflow to clean the dust and particulate matter on the surface of the aluminum plate to prevent affecting the laminating quality of the aluminum plate; at the same time, the cleaning roller can be quickly disassembled and assembled through a connecting mechanism to achieve rapid replacement and cleaning of the cleaning roller.

[0004] However, there are still certain defects in the above application: when removing dust from the plate, the above application can only remove dust from one side of the plate, and there are certain defects in the dust removal efficiency. In addition, although the above application can quickly replace the cleaning roller, frequent replacement of the cleaning roller cannot perform continuous cleaning operations, and at the same time will reduce the dust removal efficiency of the plate. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Utility Model Content

[0005] The purpose of the present invention is to provide an automatic dust removal device for the production of environmentally friendly panels to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The utility model provides an automatic dust removal device for environmental protection board production, the device includes a pair of strip frames which are arranged side by side, a pair of rotating rollers are rotatably arranged in the two strip frames, belts are installed on the two rotating rollers, one of the rotating rollers is driven by a driving motor arranged on the strip frame, a plurality of mounting seats are arranged at equal intervals on the belt, soft brushes are arranged on the mounting seats, a fixing seat is fixedly arranged on the top surface of the inner wall of the strip frame at the conveying end of the belt, hard brushes are installed on the bottom surface of the fixing seat, the bristles of the hard brushes and the soft brushes are arranged alternately, a dust suction cover is fixedly installed on the end surface of the inner wall of the strip frame at the side of the hard brushes, and the dust suction cover is connected to the input end of an external dust collector through a connecting pipe.

[0008] As a further scheme of the utility model: the rotating directions of the rotating rollers in the two strip frames are opposite.

[0009] As a further scheme of the utility model: the device further comprises an adjusting mechanism for adjusting the spacing between the two strip frames, the adjusting mechanism comprises a rectangular groove plate and a bidirectional screw rod rotatably arranged in the rectangular groove plate, the bidirectional screw rod is driven by a servo motor arranged on the rectangular groove plate, two threaded sleeves are symmetrically installed on the two threaded portions of the bidirectional screw rod, and one end of the strip frame is slidably arranged in the rectangular groove plate and fixedly installed on the threaded sleeve.

[0010] As a further scheme of the utility model: the other end of the strip frame is further fixedly provided with a sleeve, a positioning rod is movably inserted into the two sleeves, and an elastic member is installed on the end portion of the positioning rod.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] When the board is being dusted, the board is conveyed and inserted between the two strip frames, the driving motor on the strip frame is operated to drive the belt to rotate, and the soft brushes installed on the belt can simultaneously dust both sides of the board, compared with the prior art that can only process one side of the board, the dusting efficiency of the board is improved, in addition, when the soft brushes are moved away from the board by the belt, the hard brushes can remove the dust and impurities attached to the soft brushes, the dust suction cover arranged in the strip frame can automatically clean the soft brushes, the soft brushes do not need to be disassembled, and the board can be continuously and efficiently dusted. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of an automatic dust removal device for environmental protection board production.

[0014] Figure 2 It is an internal structure schematic view of an automatic dust removal device for environmental protection board production.

[0015] In the figure: 1, strip frame; 2, rotating roller; 3, belt; 4, driving motor; 5, mounting seat; 6, soft brush; 7, hard brush; 8, dust cover; 9, connecting pipe; 10, rectangular groove plate; 11, bidirectional screw; 12, servo motor; 13, threaded sleeve; 14, sleeve; 15, positioning rod; 16, elastic member. DETAILED DESCRIPTION

[0016] The technical solutions of the patent will be further described in detail in combination with specific embodiments.

[0017] Example 1

[0018] Please refer to Figure 1 and Figure 2 An automatic dust removal device for the production of environmentally friendly plates, the device comprises a pair of strip frames 1 arranged side by side, a pair of rotating rollers 2 are rotatably arranged in the two strip frames 1, a belt 3 is mounted on the two rotating rollers 2, one of the rotating rollers 2 is driven by a driving motor 4 arranged on the strip frame 1, a plurality of mounting seats 5 are arranged at equal intervals on the belt 3, a soft brush 6 is arranged on the mounting seat 5, a fixed seat is further fixedly arranged on the inner wall top surface of the strip frame 1 at the conveying end of the belt 3, a hard brush 7 is mounted on the bottom surface of the fixed seat, the bristles of the hard brush 7 and the soft brush 6 are arranged alternately, a dust cover 8 is further fixedly mounted on the inner wall end surface of the strip frame 1 at the side of the hard brush 7, the dust cover 8 is connected with the input end of an external dust collector through a connecting pipe 9, by arranging two strip frames 1, when the plates are being removed, the plates are conveyed and inserted between the two strip frames 1, when the driving motor 4 on the strip frame 1 operates, it can drive the belt 3 to rotate, cooperating with the soft brush 6 mounted on the belt 3, the two surfaces of the plates can be simultaneously removed, compared with the prior art which can only process one surface of the plate, the dust removal efficiency of the plate is improved, in addition, when the soft brush 6 is driven to move to the side of the belt 3 away from the plate, the hard brush 7 can remove the dust and impurities attached to the soft brush 6, cooperating with the dust cover 8 arranged in the strip frame 1, the automatic cleaning of the soft brush 6 can be realized, without disassembling the soft brush 6, the plate can be continuously and efficiently removed.

[0019] Specifically, the rotating directions of the rotating rollers 2 in the two strip frames 1 are opposite.

[0020] Example 2

[0021] This embodiment is improved on the basis of example 1, specifically:

[0022] Please refer to Figure 1 and Figure 2The device also includes an adjusting mechanism, which is used to adjust the distance between the two strip frames 1, including a rectangular slot plate 10 and a bidirectional lead screw 11 rotatably arranged in the rectangular slot plate 10. The bidirectional lead screw 11 is driven by a servo motor 12 arranged on the rectangular slot plate 10, and the two threaded portions of the bidirectional lead screw 11 are symmetrically installed with threaded sleeves 13. One end of the strip frame 1 is slidably arranged in the rectangular slot plate 10 and fixedly installed on the threaded sleeve 13. When the adjusting mechanism adjusts the distance between the two strip frames 1, the device can adapt to dust removal of plates of different thicknesses, further improving the practicality of the device.

[0023] In addition, a sleeve 14 is fixedly provided at the other end of the strip frame 1, and a positioning rod 15 is movably inserted into the two sleeves 14, and an elastic member 16 is installed at the end of the positioning rod 15. The arrangement of the sleeve 14, the positioning rod 15 and the elastic member 16 can play a guiding and limiting role on the other ends of the two strip frames 1 after the adjustment mechanism adjusts the distance between the two strip frames 1, thereby ensuring that the strip frame 1 can be set horizontally and ensuring that the soft brush 6 can stably contact the surface of the plate.

[0024] Operation process and working principle: When using this device to remove dust from the plate, first install the device between the adjacent conveying equipment of the coating production line, and then adjust the distance between the two bar frames 1 according to the thickness of the plate, so that the soft brushes 6 above and below the plate can contact the surface of the plate. Subsequently, while the plate is being conveyed, control the motors on the two bar frames 1 to operate simultaneously while controlling the external vacuum cleaner to operate. After the soft brush 6 cleans the impurities and dust on the surface of the plate, the hard bristles 7 can remove the dust and impurities adhered to the soft brush 6. With the suction force of the dust hood 8, the impurities and dust can be cleaned out, and the soft brush 6 can be automatically cleaned.

[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced within the present invention.

[0026] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An automatic dust removal device for the production of environmentally friendly panels, characterized in that: The device comprises a pair of bar frames (1) arranged in parallel, a pair of rotating rollers (2) being rotatably arranged in the two bar frames (1), a belt (3) being installed on the two rotating rollers (2), one of the rotating rollers (2) being driven by a driving motor (4) arranged on the bar frame (1), a plurality of mounting seats (5) being evenly spaced on the belt (3), a soft brush (6) being arranged on the mounting seat (5), a fixed seat being fixedly arranged on the top surface of the inner wall of the bar frame (1) at the conveying end of the belt (3), a hard brush (7) being installed on the bottom surface of the fixed seat, the hard brush (7) and the bristles of the soft brush (6) being staggered, a dust hood (8) being fixedly installed on the end surface of the inner wall of the bar frame (1) at one side of the hard brush (7), and the dust hood (8) being connected to the input end of an external dust collector through a connecting pipe (9).

2. The automatic dust removal device for environmentally friendly board production according to claim 1 is characterized in that: The rotation directions of the rotating rollers (2) in the two strip frames (1) are opposite.

3. The automatic dust removal device for environmentally friendly plate production according to claim 1 is characterized in that: The device further includes an adjustment mechanism for adjusting the spacing between the two strip frames (1), comprising a rectangular slot plate (10) and a bidirectional lead screw (11) rotatably arranged in the rectangular slot plate (10), the bidirectional lead screw (11) being driven by a servo motor (12) arranged on the rectangular slot plate (10), and two threaded portions of the bidirectional lead screw (11) being symmetrically mounted with threaded sleeves (13), one end of the strip frame (1) being slidably arranged in the rectangular slot plate (10) and fixedly mounted on the threaded sleeve (13).

4. The automatic dust removal device for environmentally friendly board production according to claim 3 is characterized in that: A sleeve (14) is fixedly provided at the other end of the strip frame (1), positioning rods (15) are movably inserted into the two sleeves (14), and elastic members (16) are installed at the ends of the positioning rods (15).