Rapid track punching device

By designing a fast rail drilling device, using a pneumatic cylinder to clamp the rail and combining it with a vertical drilling machine, the problems of low rail drilling efficiency and inaccurate hole spacing in the existing technology are solved, and a fast and accurate drilling effect is achieved.

CN223430982UActive Publication Date: 2025-10-14YONGCHENG COAL & ELECTRICITY HLDG GRP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422951793.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-14
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing rail drilling device has low efficiency and inaccurate hole spacing, which makes it difficult to meet the needs of rapid installation in coal mines.

Method used

A rail quick drilling device is designed, which includes a base, a bracket, a positioning plate, a pneumatic cylinder, a drilling block and a clamping block. The pneumatic cylinder is used to clamp the rail and a vertical drilling machine is used to perform quick and accurate drilling.

Benefits of technology

提高了道轨钻孔效率,确保孔位精确,简化了尺子量距的步骤,实现了快速准确的孔位定位。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223430982U_ABST
    Figure CN223430982U_ABST
Patent Text Reader

Abstract

The utility model discloses a rapid track punching device which comprises a base, a support, a positioning plate, a pneumatic cylinder, a punching block and a clamping block. The number of the supports is two, and the two supports are parallel to each other and vertically installed on the base. The edge of the top of one support is rotationally connected to one end of the positioning plate, and the protrusion at the other end of the positioning plate can be matched with the groove of the other support; punching blocks are fixedly arranged on the portions, on the two sides of the front portion of the positioning plate, of the support, and drill bit holes are formed in the punching blocks. A hole for the clamping block to pass through is formed in the portion, below the punching block, of the support, the clamping block is connected with a telescopic rod of a pneumatic air cylinder, and the pneumatic air cylinder is fixed to the base through a pneumatic air cylinder supporting frame. According to the track punching device, the track punching efficiency is improved, the distance between drilled holes does not need to be measured through a ruler, the air cylinder is clamped quickly, and the hole distance is accurate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a fast drilling device for a rail. Background Art

[0002] In coal mining, rail connection holes are widely used in track laying, connection, and maintenance. These holes connect multiple rails, providing fundamental support for coal mine train operation. A rail drilling device, a punching tool used to drill holes at the rail interface and where the rail splints connect, acts as a punching die. Holes drilled using this method comply with the Coal Mine Safety Regulations, the Production Mine Quality Standardization Standard, and the Mine Rail Quality Standard and Stringing Maintenance Regulations.

[0003] Currently, rails are typically shipped in 8-meter lengths. To facilitate underground installation, they must be cut into 4-meter lengths, which requires re-drilling. Each installation requires approximately 500 rails, a large number that is slow and inaccurate due to conventional drilling. Summary of the Invention

[0004] The utility model aims to provide a rail fast drilling device which is suitable for a vertical drilling machine and can quickly and accurately measure the hole position and drill the hole.

[0005] The technical solution adopted by the utility model is: a rapid punching device for rails, comprising a base, a bracket, a positioning plate, a pneumatic cylinder, a punching block and a clamping block; two brackets are provided, and the two brackets are parallel to each other and vertically installed on the base; the top edge of one of the brackets is rotatably connected to one end of the positioning plate, and the protrusion at the other end of the positioning plate can cooperate with the groove of the other bracket; punching blocks are fixedly provided on the two side brackets in front of the positioning plate, and drill holes are provided on the punching blocks; a hole for the clamping block to pass through is opened on the bracket below the punching block, and the clamping block is connected to the telescopic rod of the pneumatic cylinder, and the pneumatic cylinder is fixed to the base through the pneumatic cylinder support frame.

[0006] Furthermore, reinforcing ribs are provided between the base and the bracket.

[0007] Furthermore, the ends of the two brackets are fixedly connected via a connecting plate.

[0008] Furthermore, a rail support block is provided on the base below the clamping block.

[0009] The beneficial effects of the utility model are as follows: the utility model improves the drilling efficiency of the rail, eliminates the need to use a ruler to measure the distance between the drill holes, and the cylinder clamps quickly and the eye distance is accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1This is a schematic diagram of the structure of the utility model Figure 1 ;

[0011] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0012] In the figure: 1-base, 2-bracket, 3-reinforcement rib, 4-connecting plate, 5-positioning plate, 6-pneumatic cylinder support frame, 7-pneumatic cylinder, 8-punching block, 9-rail support block, 10-drilling machine fixing hole, 11-drill bit hole, 12-clamping block. DETAILED DESCRIPTION

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] like Figure 1 and Figure 2 As shown, the present invention is a device for quickly drilling holes in rail tracks. It comprises a base 1 and two brackets 2, which are mounted parallel to and perpendicular to the base 1. Triangular reinforcement ribs 3 are provided between the brackets 2 and the base 1. A connecting plate 4 is provided between the ends of the two brackets 2 to securely connect the two brackets 2. The top edge of one bracket 2 is pivotally connected to one end of a positioning plate 5, with a protrusion on the other end of the positioning plate 5 mating with a groove in the other bracket 2. Punching blocks 8 are fixed to the two brackets 2 in front of the positioning plate 5. These punching blocks 8 are provided with drill holes 11 for passing a drill bit from a vertical drilling machine when drilling holes in the rail tracks. Below the punching blocks 8, the brackets 2 have holes for a clamping block 12. The clamping block 12 is connected to the telescopic rod of a pneumatic cylinder 7, which is secured to the base 1 via a pneumatic cylinder support frame 6. Below the clamping block 12, a rail support block 9 is provided on the base 1 to provide support for the rail to be cut. In order to facilitate the installation of the present invention on a vertical drilling machine, a drilling machine fixing hole 10 is opened on the bottom plate, and the present invention can be fixed to the vertical drilling machine by bolts.

[0015] When the utility model is in use, the utility model is first fixed to the vertical drilling machine by bolts so that the drill bit of the vertical drilling machine can pass through the drill hole 11; then the positioning plate 5 is lowered so that the positioning plate 5 is stuck between the two brackets 2, and then the rail is placed between the brackets 2 on both sides so that one end of the rail is against the positioning plate 5, and the clamping block 12 is pushed by the pneumatic cylinder 7 to clamp the rail, and then the rail can be drilled.

Claims

1. A rail rapid drilling device, comprising a base, a bracket, a positioning plate, a pneumatic cylinder, a drilling block, and a clamping block; characterized in that: There are two brackets, which are parallel to each other and vertically installed on the base; the top edge of one of the brackets is rotatably connected to one end of the positioning plate, and the protrusion at the other end of the positioning plate can cooperate with the groove of the other bracket; punching blocks are fixedly provided on the two side brackets in front of the positioning plate, and drill holes are provided on the punching blocks; a hole for a clamping block to pass through is opened on the bracket below the punching block, and the clamping block is connected to the telescopic rod of the pneumatic cylinder, and the pneumatic cylinder is fixed to the base through a pneumatic cylinder support frame.

2. A rail rapid punching device according to claim 1, characterized in that: Reinforcing ribs are provided between the base and the bracket.

3. The rail rapid punching device according to claim 1, characterized in that: The ends of the two brackets are fixedly connected via a connecting plate.

4. The rail rapid punching device according to claim 1, characterized in that: A rail support block is provided on the base below the clamping block.