Scrap splashing prevention device for shaping machine

Abstract

The utility model provides a chipping splashing prevention device for a shaping machine. The chipping splashing prevention device for the shaping machine comprises an L-shaped plate fixedly installed on a shaping machine body. The water tank is fixedly mounted at the top of the shaping machine body; the multiple limiting rods are all fixedly installed on the top of the shaping machine body, and the multiple limiting rods are all fixedly connected with the inner wall of the L-shaped plate; the lifting mechanism is arranged on the L-shaped plate, and the lifting mechanism is used for controlling the anti-splashing mechanism to move up and down; and the anti-splashing mechanism is arranged on the lifting mechanism, and the anti-splashing mechanism is used for preventing chippings from splashing all around in the operation process of the shaping machine body. The chipping anti-splashing device for the shaping machine has the advantages that chippings adhering to the inner wall of the protective cover can be conveniently cleaned, the protective effect is good, and operation is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of shapers, in particular to a debris splash prevention device for shapers. Background Art

[0002] A Shaper is a planer that performs linear reciprocating motion. The ram carries the planer blade, and is named after the blade holder at the front of the ram, which resembles a bull's head. Shapers are primarily used in small and medium-sized shapers. Most of the main motion is driven by a crank-rocker mechanism, resulting in uneven movement of the ram.

[0003] When a shaper is processing a workpiece, chips are generated. These chips will mix with coolant and splash everywhere. Therefore, a chip splash prevention device is needed to block and protect the chips and coolant. Although the existing chip splash prevention device for the shaper can prevent chips and coolant from splashing everywhere, the mixture of chips and coolant will adhere to the inner wall of the protective cover, which is inconvenient to clean.

[0004] Therefore, it is necessary to provide a chip anti-splash device for a shaper to solve the above technical problems. Utility Model Content

[0005] In order to solve the technical problem that the existing debris splash prevention device for a shaper is inconvenient for cleaning the debris adhered to the inner wall of the protective cover, the utility model provides a debris splash prevention device for a shaper.

[0006] The debris anti-splash device for a shaper provided by the utility model comprises: an L-shaped plate fixedly mounted on a shaper body; a water tank fixedly mounted on the top of the shaper body; a plurality of limit rods, a plurality of limit rods all fixedly mounted on the top of the shaper body, and a plurality of limit rods all fixedly connected to the inner wall of the L-shaped plate; a lifting mechanism, the lifting mechanism being arranged on the L-shaped plate, the lifting mechanism being used to control the up and down movement of the anti-splash mechanism; an anti-splash mechanism, the anti-splash mechanism being arranged on the lifting mechanism, the anti-splash mechanism being used to prevent debris from splashing around during the operation of the shaper body; a flipping mechanism, the flipping mechanism being arranged on the lifting mechanism, the flipping mechanism being used to control the flipping of the anti-splash mechanism; and a cleaning mechanism, the cleaning mechanism being arranged on the L-shaped plate, the cleaning mechanism being used to clean debris adhered to the inner wall of the protective cover.

[0007] Preferably, the anti-splash mechanism includes a screw, a servo motor and a slider. The screw is rotatably installed on the top of the shaper body, the servo motor is fixedly installed on the top of the L-shaped plate, the output shaft of the servo motor is fixedly connected to the screw, the slider is threadedly sleeved on the screw, and the slider is slidably connected to the multiple limit rods.

[0008] Preferably, the anti-splash mechanism includes a transverse shaft, a protective cover and an avoidance opening, the transverse shaft is rotatably mounted on one side of the slider, the protective cover is fixedly mounted on one end of the transverse shaft, and the avoidance opening is opened on one side of the protective cover.

[0009] Preferably, the flipping mechanism includes a stepping motor, a driving gear and a driven gear, the stepping motor is fixedly mounted on one side of the slider, the driving gear is fixedly sleeved on the output shaft of the stepping motor, the driven gear is fixedly sleeved on the horizontal axis, and the driving gear is meshed with the driven gear.

[0010] Preferably, the cleaning mechanism includes a serpentine tube, multiple nozzles, a water pump and a hose, the serpentine tube is fixedly mounted on the top inner wall of the L-shaped plate, the multiple nozzles are arranged on the serpentine tube, the water pump is fixedly mounted on one side of the water tank, the water inlet end of the water pump is connected to the water tank, the hose is arranged at the water outlet end of the water pump, and the hose is connected to the serpentine tube.

[0011] Preferably, a drain pipe is provided on the protective cover, and a drain valve is provided on the drain pipe.

[0012] Preferably, a controller is provided on the water tank, and the controller is electrically connected to the servo motor, the stepper motor and the water pump.

[0013] Compared with the related art, the debris anti-splash device for a shaper provided by the present invention has the following beneficial effects:

[0014] The utility model provides a debris splash prevention device for a bullhead shaping machine, wherein a slider can be limited by a plurality of limit rods, a protective cover can be driven to move up and down by a lifting mechanism, the anti-splash mechanism can prevent debris from splashing everywhere, the anti-splash mechanism can be driven to flip by a flip mechanism, and debris adhered to the inner wall of the protective cover can be cleaned by a cleaning mechanism, a servo motor drives a screw to rotate to drive the slider to move up and down, the protective cover can be prevented from splashing everywhere, a stepping motor, a driving gear and a driven gear can drive the horizontal axis to rotate, water can be sprayed onto the inner wall of the protective cover by a plurality of nozzles, thereby cleaning the debris adhered to the inner wall of the protective cover, water in a water tank can be injected into a serpentine pipe by a water pump and a hose, waste water in the protective cover can be discharged by a drain pipe and a drain valve, and the servo motor, the stepping motor and the water pump can be operated and controlled by a controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of the debris splash prevention device for a shaper provided by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the three-dimensional assembly structure of the water tank and controller;

[0017] Figure 3 for Figure 1 An enlarged schematic diagram of part A is shown in FIG.

[0018] Numbers in the figure: 1. Shaper body; 2. L-shaped plate; 3. Water tank; 4. Limit rod; 5. Screw; 6. Servo motor; 7. Slider; 8. Horizontal axis; 9. Protective cover; 10. Avoidance opening; 11. Stepper motor; 12. Driving gear; 13. Driven gear; 14. Serpentine tube; 15. Nozzle; 16. Water pump; 17. Hose; 18. Drain pipe; 19. Drain valve; 20. Controller. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0020] Please refer to Figure 1-3 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of the debris splash prevention device for a shaper provided by the utility model; Figure 2 for Figure 1 Schematic diagram of the three-dimensional assembly structure of the water tank and controller; Figure 3 for Figure 1 The enlarged schematic diagram of part A shown in FIG. The debris anti-splash device for a shaper includes: an L-shaped plate 2 fixedly mounted on the shaper body 1; a water tank 3, the water tank 3 being fixedly mounted on the top of the shaper body 1; a plurality of limit rods 4, the plurality of limit rods 4 being fixedly mounted on the top of the shaper body 1, and the plurality of limit rods 4 being fixedly connected to the inner wall of the L-shaped plate 2; a lifting mechanism, the lifting mechanism being arranged on the L-shaped plate 2, the lifting mechanism being used to control the up and down movement of the anti-splash mechanism; an anti-splash mechanism, the anti-splash mechanism being arranged on the lifting mechanism, the anti-splash mechanism being used to prevent the shaper body from being damaged. 1. During the operation, debris splashes everywhere; the flipping mechanism is arranged on the lifting mechanism, and the flipping mechanism is used to control the flipping of the anti-splashing mechanism; the cleaning mechanism is arranged on the L-shaped plate 2, and the cleaning mechanism is used to clean the debris adhering to the inner wall of the protective cover 9. The slider 7 can be limited by multiple limit rods 4, the protective cover 9 can be driven to move up and down by the lifting mechanism, the anti-splashing mechanism can prevent debris from splashing everywhere, the anti-splashing mechanism can be driven to flip by the flipping mechanism, and the debris adhering to the inner wall of the protective cover 9 can be cleaned by the cleaning mechanism.

[0021] The anti-splash mechanism includes a screw 5, a servo motor 6 and a slider 7. The screw 5 is rotatably installed on the top of the shaper body 1, the servo motor 6 is fixedly installed on the top of the L-shaped plate 2, the output shaft of the servo motor 6 is fixedly connected to the screw 5, the slider 7 is threadedly sleeved on the screw 5, and the slider 7 is slidably connected to the multiple limit rods 4. The servo motor 6 drives the screw 5 to rotate, which can drive the slider 7 to move up and down.

[0022] The anti-splash mechanism includes a transverse shaft 8, a protective cover 9 and an avoidance opening 10. The transverse shaft 8 is rotatably mounted on one side of the slider 7, the protective cover 9 is fixedly mounted on one end of the transverse shaft 8, and the avoidance opening 10 is opened on one side of the protective cover 9. The protective cover 9 can prevent debris from splashing around.

[0023] The flip mechanism includes a stepping motor 11, a driving gear 12 and a driven gear 13. The stepping motor 11 is fixedly mounted on one side of the slider 7. The driving gear 12 is fixedly sleeved on the output shaft of the stepping motor 11. The driven gear 13 is fixedly sleeved on the horizontal shaft 8. The driving gear 12 is engaged with the driven gear 13. The stepping motor 11, the driving gear 12 and the driven gear 13 can drive the horizontal shaft 8 to rotate.

[0024] The cleaning mechanism includes a serpentine tube 14, multiple nozzles 15, a water pump 16 and a hose 17. The serpentine tube 14 is fixedly mounted on the top inner wall of the L-shaped plate 2. Multiple nozzles 15 are arranged on the serpentine tube 14. The water pump 16 is fixedly mounted on one side of the water tank 3. The water inlet end of the water pump 16 is connected to the water tank 3. The hose 17 is arranged at the water outlet end of the water pump 16. The hose 17 is connected to the serpentine tube 14. Water can be sprayed onto the inner wall of the protective cover 9 through the multiple nozzles 15, thereby cleaning the debris attached to the inner wall of the protective cover 9. The water in the water tank 3 can be injected into the serpentine tube 14 through the water pump 16 and the hose 17.

[0025] The protective cover 9 is provided with a drain pipe 18 , and the drain pipe 18 is provided with a drain valve 19 . Waste water in the protective cover 9 can be discharged through the drain pipe 18 and the drain valve 19 .

[0026] The water tank 3 is provided with a controller 20 , which is electrically connected to the servo motor 6 , the stepper motor 11 and the water pump 16 . The servo motor 6 , the stepper motor 11 and the water pump 16 can be operated and controlled by the controller 20 .

[0027] The working principle of the chip anti-splash device for a shaper provided by the utility model is as follows:

[0028] When in use, the workpiece is fixed on the shaper body 1, and the servo motor 6 is started. The servo motor 6 drives the screw 5 to rotate, and the rotation of the screw 5 drives the slider 7 to move downward. The slider 7 drives the protective cover 9 to move downward through the horizontal axis 8, so that the protective cover 9 is set on the slide and the planer. Then the shaper body 1 is started to process the workpiece, and the protective cover 9 can prevent debris from flying around.

[0029] When it is necessary to clean the debris on the inner wall of the protective cover 9, start the servo motor 6, the servo motor 6 drives the screw 5 to rotate, the rotation of the screw 5 drives the slider 7 to move upward, and the slider 7 drives the protective cover 9 to move upward through the horizontal axis 8, start the stepper motor 11, the stepper motor 11 drives the horizontal axis 8 to rotate through the driving gear 12 and the driven gear 13, and the horizontal axis 8 drives the protective cover 9 to flip, start the water pump 16, the water pump 16 draws out the water in the water tank 3 and injects it into the serpentine tube 14 through the hose 17, and sprays water onto the inner wall of the protective cover 9 through multiple nozzles 15, thereby cleaning the debris attached to the inner wall of the protective cover 9. After completion, open the drain valve 19 and discharge the waste water generated by cleaning in the protective cover 9 through the drain pipe 18 and the drain valve 19.

[0030] Compared with the related art, the debris anti-splash device for a shaper provided by the present invention has the following beneficial effects:

[0031] The utility model provides a debris splash-proof device for a bullhead shaping machine. The slider 7 can be limited by multiple limit rods 4, the protective cover 9 can be driven to move up and down by a lifting mechanism, the anti-splash mechanism can prevent debris from splashing everywhere, the anti-splash mechanism can be driven to flip by a flipping mechanism, and the debris adhered to the inner wall of the protective cover 9 can be cleaned by a cleaning mechanism. The servo motor 6 drives the screw 5 to rotate, which can drive the slider 7 to move up and down, and the protective cover 9 can prevent debris from splashing everywhere. The stepping motor 11, the driving gear 12 and the driven gear 13 can drive the horizontal shaft 8 to rotate. Water can be sprayed onto the inner wall of the protective cover 9 by multiple nozzles 15, thereby cleaning the debris adhered to the inner wall of the protective cover 9. The water in the water tank 3 can be injected into the serpentine pipe 14 by the water pump 16 and the hose 17. The waste water in the protective cover 9 can be discharged through the drain pipe 18 and the drain valve 19. The servo motor 6, the stepping motor 11 and the water pump 16 can be operated and controlled by the controller 20.

[0032] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A chip anti-splash device for a shaper, characterized in that: include: An L-shaped plate fixedly mounted on the body of the shaper; A water tank, the water tank being fixedly mounted on the top of the shaper body; A plurality of limit rods, each of which is fixedly mounted on the top of the shaper body and fixedly connected to the inner wall of the L-shaped plate; A lifting mechanism, the lifting mechanism being arranged on the L-shaped plate and being used to control the anti-splash mechanism to move up and down; An anti-splash mechanism, the anti-splash mechanism being arranged on the lifting mechanism and being used to prevent debris from splashing around during the operation of the shaper body; A flipping mechanism, the flipping mechanism being arranged on the lifting mechanism and being used to control the flipping of the anti-splashing mechanism; A cleaning mechanism is provided on the L-shaped plate and is used for cleaning debris adhered to the inner wall of the protective cover.

2. The chip anti-splash device for a shaper according to claim 1, characterized in that: The anti-splash mechanism includes a screw, a servo motor and a slider. The screw is rotatably installed on the top of the shaper body, the servo motor is fixedly installed on the top of the L-shaped plate, the output shaft of the servo motor is fixedly connected to the screw, the slider is threadedly sleeved on the screw, and the slider is slidably connected to the multiple limit rods.

3. The chip anti-splash device for a shaper according to claim 2, characterized in that: The anti-splash mechanism includes a transverse shaft, a protective cover and an avoidance opening. The transverse shaft is rotatably mounted on one side of the slider, the protective cover is fixedly mounted on one end of the transverse shaft, and the avoidance opening is opened on one side of the protective cover.

4. The chip anti-splash device for a shaper according to claim 3, characterized in that: The flip mechanism includes a stepping motor, a driving gear and a driven gear. The stepping motor is fixedly installed on one side of the slider. The driving gear is fixedly sleeved on the output shaft of the stepping motor. The driven gear is fixedly sleeved on the horizontal axis. The driving gear is meshed with the driven gear.

5. The chip anti-splash device for a shaper according to claim 4, characterized in that: The cleaning mechanism includes a serpentine tube, multiple nozzles, a water pump and a hose. The serpentine tube is fixedly mounted on the top inner wall of the L-shaped plate. Multiple nozzles are arranged on the serpentine tube. The water pump is fixedly mounted on one side of the water tank. The water inlet end of the water pump is connected to the water tank. The hose is arranged at the water outlet end of the water pump and is connected to the serpentine tube.

6. The chip anti-splash device for a shaper according to claim 3, characterized in that: The protective cover is provided with a drain pipe, and the drain pipe is provided with a drain valve.

7. The chip anti-splash device for a shaper according to claim 5, characterized in that: The water tank is provided with a controller, and the controller is electrically connected to the servo motor, the stepper motor and the water pump.

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