Front pinch roll of high-speed double-length shear

The combination of the U-shaped frame structure and servo motor drive solves the stability and clamping accuracy issues of the pinch rollers before high-speed multiple-length shearing, achieves high-precision clamping and a stable shearing process, and improves the service life and efficiency of the equipment.

CN223431018UActive Publication Date: 2025-10-14GUANGDONG TAIDU STEEL CO LTD
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Patent Information

Application Number
CN202422939127.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing high-speed multiple-length shear front pinch roller has poor stability during the transmission process and cannot meet the requirements of the high-speed shear line. The clamping accuracy is low, which easily causes the rolled piece to deflect or deform during the shearing process.

Method used

It adopts a U-shaped frame structure, combined with supporting blocks, L-shaped blocks, telescopic rods, moving plates, servo motors and threaded rods. Through the cooperation of servo motor drive and telescopic rods, it can achieve precise adjustment of clamping force and position, ensuring clamping accuracy and stability.

Benefits of technology

The clamping accuracy is improved, the deviation or deformation of the rolled piece during the shearing process is avoided, the requirements of the high-speed shearing line are met, and the shearing efficiency and equipment stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machinery, and discloses a high-speed double-length shear front pinch roll which comprises a U-shaped frame, the bottom ends of the front side and the rear side of the U-shaped frame are fixedly connected with supporting plates, the outward sides of the supporting plates are fixedly connected with supporting blocks, the left side and the right side of the top end of each supporting block are fixedly connected with first L-shaped blocks, and the left side and the right side of each first L-shaped block are fixedly connected with second L-shaped blocks. A second telescopic rod is fixedly connected to the bottom end of the inner side of the first L-shaped block, the output end of the second telescopic rod penetrates through the top end of the supporting block and is fixedly connected with a moving plate, and a U-shaped plate is fixedly connected to the middle of the top end of the supporting plate. According to the clamping device, the supporting block, the first L-shaped block, the second telescopic rod, the movable plate, the anti-skid pad, the U-shaped plate, the second L-shaped block, the motor, the threaded rod and the movable strip are matched with one another, so that the requirement of a high-speed shearing line can be met, meanwhile, the clamping precision is high, the situation that a rolled piece deviates or deforms in the shearing process is avoided, and the shearing efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical technical field especially relates to high -speed multiple -shear before clamping and delivering roll. BACKGROUND

[0002] Generally high -speed multiple -shear before clamping and delivering roll is a kind of equipment widely used in metal processing and manufacturing industry, its main function is before the metal sheet is cut, it is firmly clamped and is sent into cutting machine, while using more wear -resistant, corrosion -resistant material to manufacture clamping and delivering roll, prolong its service life, reduce the equipment maintenance and replacement cost caused by clamping and delivering roll wear.

[0003] At present, the common clamping and delivering roll on market adopts multiple wheel structure, and realizes clamping and conveying function by complex mechanical transmission system. These clamping and delivering rolls adopt traditional shaft coupling or belt warehouse transmission in the connection mode with motor, lead to poor stability in transmission process, cannot satisfy the requirement of high -speed cutting line, clamping precision is lower, is prone to lead to the deviation or change of rolled piece in the shearing process. UTILITARIAN CONTENT

[0004] In order to make up for the above insufficient, the utility model provides high -speed multiple -shear before clamping and delivering roll, aims at improving the problem in prior art that the common clamping and delivering roll on market leads to poor stability in transmission process, cannot satisfy the requirement of high -speed cutting line, clamping precision is lower, is prone to lead to the deviation or change of rolled piece in the shearing process.

[0005] In order to realize the above purpose, the utility model adopts the following technical scheme: high -speed multiple -shear before clamping and delivering roll, including U -shaped frame, the front and rear side bottom of U -shaped frame is fixedly connected with support plate, the outward side of support plate is fixedly connected with support block, the top left and right sides of support block are fixedly connected with L -shaped block one, the inside bottom of L -shaped block one is fixedly connected with telescopic rod two, the output end of telescopic rod two penetrates the top of support block and is fixedly connected with moving plate, the top middle part of support plate is fixedly connected with U -shaped plate, the right side of U -shaped plate is fixedly connected with L -shaped block two, the inside of L -shaped block two is fixedly connected with motor, the output end of motor penetrates U -shaped plate and is fixedly connected with threaded rod, the outer wall of threaded rod is threadedly connected with moving strip, the bottom of moving strip is fixedly connected with cutting knife, the inside top of U -shaped frame is provided with adjusting mechanism.

[0006] Through the above technical scheme: through the top left and right sides of support block, firmly connect L -shaped block one, the design of these telescopic rod two makes them be able to stretch in vertical direction, thereby adjusting the position of moving plate connected with it. The output end of telescopic rod two penetrates the top of support block, and is fixedly connected with moving plate.

[0007] As further description of the above technical scheme:

[0008] The adjusting mechanism comprises a telescopic rod one, the outward side of which is fixedly connected to the inner top end of the U-shaped frame, and the output end of the telescopic rod one is fixedly connected with an L-shaped plate one, the inner top end of the right side of the L-shaped plate one is fixedly connected with a servo motor one, the output end of the servo motor one penetrates through the corresponding L-shaped plate one and is fixedly connected with an upper pressing roller, the inner bottom end of the right side of the L-shaped plate two is fixedly connected with a servo motor two, and the output end of the servo motor two penetrates through the corresponding L-shaped plate two and is fixedly connected with a lower pressing roller.

[0009] Through the above technical solution: the end of the telescopic rod one is connected with a special-shaped L-shaped plate one, which realizes firm connection. The right side of the L-shaped plate one is further fixedly installed with a servo motor one at the inner top position, and the design of the servo motor one enables the output end to penetrate through the corresponding part of the L-shaped plate one.

[0010] As a further description of the above technical solution:

[0011] The left and right sides of the moving plate are fixedly connected with T-shaped sliding blocks, and the outer wall of the T-shaped sliding block is slidingly connected with the inner left and right sides of the supporting block.

[0012] Through the above technical solution: the moving plate is a key component. Its left and right sides are designed to be fixedly connected with T-shaped sliding blocks. This design enables the T-shaped sliding blocks to slide in the inner left and right sides of the supporting block, thereby realizing smooth movement of the moving plate.

[0013] As a further description of the above technical solution:

[0014] The bottom end of the moving plate is fixedly connected with a non-slip pad.

[0015] Through the above technical solution: the design of the non-slip pad aims to increase the friction between the moving plate and the contact surface, thereby preventing the moving plate from sliding during movement and ensuring its stability.

[0016] As a further description of the above technical solution:

[0017] The outward side of the L-shaped plate one is slidingly connected to the inner left and right sides of the U-shaped frame.

[0018] Through the above technical solution: the outward side of the L-shaped plate one is designed to be slidingly connected to the inner left and right sides of the U-shaped frame. This design enables the L-shaped plate one to slide smoothly inside the U-shaped frame, thereby realizing its function.

[0019] As a further description of the above technical solution:

[0020] The left side of the threaded rod is rotationally connected to the inner left side of the U-shaped plate.

[0021] Through the technical scheme, the left side of the threaded rod is rotationally connected to the inner left side of the U-shaped plate. This design enables the threaded rod to rotate inside the U-shaped plate.

[0022] Further to the technical scheme, the left side of the threaded rod is rotationally connected to the inner left side of the U-shaped plate.

[0023] The left bottom end of the U-shaped frame is fixedly connected with a controller, and the controller is electrically connected with the second servo motor, the first servo motor, the first telescopic rod, the second telescopic rod and the motor.

[0024] Through the technical scheme, the left bottom end of the U-shaped frame is fixedly connected with the controller. By fixing the controller at the left bottom end of the U-shaped frame, the operator can conveniently control the equipment.

[0025] Further to the technical scheme, the left bottom end of the U-shaped frame is fixedly connected with the controller.

[0026] The bottom ends of the supporting blocks and the supporting plates are fixedly connected with long plates.

[0027] Through the technical scheme, the bottom ends of the supporting blocks and the supporting plates are fixedly connected with the long plates. This design enables the long plates to be stably fixed to the bottom ends of the supporting blocks and the supporting plates.

[0028] The utility model has the advantages of the following:

[0029] 1. In the utility model, the supporting block, the L-shaped block one, the second telescopic rod, the moving plate, the non-slip pad, the U-shaped plate, the L-shaped block two, the motor, the threaded rod and the moving strip are matched with each other, so that the requirements of high-speed shearing line can be met, the clamping precision is high, the offset or deformation of the rolled piece during shearing is avoided, and the shearing efficiency is improved.

[0030] 2. In the utility model, the L-shaped plate two, the U-shaped frame, the second servo motor, the first telescopic rod, the L-shaped plate one, the upper compression roller and the lower compression roller are matched with each other, so that the clamping roller can be automatically adjusted according to the characteristics and speed of different materials, the clamping force is moderate, the material can be stably clamped, and the material is not excessively damaged or deformed. DRAWINGS

[0031] Figure 1 The utility model provides a U-shaped frame front side perspective drawing of high-speed multiple shears front clamping and feeding roller;

[0032] Figure 2 The utility model provides a U-shaped frame structure drawing of high-speed multiple shears front clamping and feeding roller;

[0033] Figure 3The utility model provides a split drawing of the supporting block structure of the high-speed multiple shear front pinch roll.

[0034] Legend:

[0035] 1, U-shaped frame, 2, adjusting mechanism, 201, telescopic rod one, 202, upper compression roller, 203, L-shaped plate one, 204, servo motor one, 205, servo motor two, 206, L-shaped plate two, 207, lower compression roller, 3, supporting plate, 4, long plate, 5, controller, 6, non-slip pad, 7, moving plate, 8, supporting block, 9, T-shaped sliding block, 10, telescopic rod two, 11, L-shaped block one, 12, L-shaped block two, 13, motor, 14, moving strip, 15, cutting knife, 16, threaded rod, 17, U-shaped plate. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0037] Please refer to the drawings in the embodiments of the utility model, Figure 3 An embodiment provided by the utility model: high-speed multiple shear front pinch roll, including U-shaped frame 1, the front and back side bottom end of U-shaped frame 1 is fixedly connected with supporting plate 3, the outward side of supporting plate 3 is fixedly connected with supporting block 8, the top end left and right sides of supporting block 8 are fixedly connected with L-shaped block one 11, the inner side bottom end of L-shaped block one 11 is fixedly connected with telescopic rod two 10, the output end of telescopic rod two 10 penetrates the top end of supporting block 8 and is fixedly connected with moving plate 7, the top end middle part of supporting plate 3 is fixedly connected with U-shaped plate 17, the right side of U-shaped plate 17 is fixedly connected with L-shaped block two 12, the inner side of L-shaped block two 12 is fixedly connected with motor 13, the output end of motor 13 penetrates U-shaped plate 17 and is fixedly connected with threaded rod 16, the outer wall of threaded rod 16 is threadedly connected with moving strip 14, the bottom end of moving strip 14 is fixedly connected with cutting knife 15, the inner side top end of U-shaped frame 1 is provided with adjusting mechanism 2, the left and right side middle parts of moving plate 7 are fixedly connected with T-shaped sliding block 9, the outer wall of T-shaped sliding block 9 is slidably connected with the left and right sides inside supporting block 8;

[0038] Specifically, a plurality of support blocks 8 are evenly fixed on the outer edges of the support plate 3, which play a role in enhancing the overall stability. The top of each support block 8 is firmly connected with an L-shaped block 11, and the telescopic rod 10 is designed to be telescopic in the vertical direction, thereby adjusting the position of the moving plate 7 connected thereto. The output end of the telescopic rod 10 penetrates the top of the support block 8 and is fixedly connected with the moving plate 7, so that the moving plate 7 can move in the vertical direction by the telescopic rod 10 to adapt to different working requirements.

[0039] Please refer to the accompanying drawings Figure 1 - the accompanying drawings Figure 2 The adjusting mechanism 2 comprises a telescopic rod 201, the outer side of which is fixedly connected to the inner top end of the U-shaped frame 1, and the output end of the telescopic rod 201 is fixedly connected with an L-shaped plate 203, the inner top end of the right L-shaped plate 203 is fixedly connected with a servo motor 204, the output end of the servo motor 204 penetrates the corresponding L-shaped plate 203 and is fixedly connected with an upper pressing roller 202, the inner bottom end of the right L-shaped plate 203 is fixedly connected with a servo motor 205, the output end of the servo motor 205 penetrates the corresponding L-shaped plate 203 and is fixedly connected with a lower pressing roller 207, and the outer side of the L-shaped plate 203 is slidingly connected to the inner top end of the U-shaped frame 1.

[0040] Specifically, the end of the telescopic rod 201 is firmly connected with an L-shaped plate 203 of a specific shape. The right side of the L-shaped plate 203 has a servo motor 204 fixedly installed at the inner top end thereof, and the design of the servo motor 204 enables the output end thereof to penetrate the corresponding part of the L-shaped plate 203, thereby forming a stable connection with the upper pressing roller 202.

[0041] Please refer to the accompanying drawings Figure 1 - the accompanying drawings Figure 3 The bottom end of the moving plate 7 is fixedly connected with a non-slip pad 6, the left side of the threaded rod 16 is rotatably connected to the inner left side of the U-shaped plate 17, the left bottom end of the U-shaped frame 1 is fixedly connected with a controller 5, the controller 5 is electrically connected with the servo motor 205, the servo motor 204, the telescopic rod 201, the telescopic rod 10 and the motor 13, and the bottom end of the support block 8 and the support plate 3 is fixedly connected with an elongated plate 4.

[0042] Specifically, the safety and stability of operation are considered by the design of the moving plate 7. In order to increase this, the middle part of the bottom end of the moving plate 7 is specially designed to be fixedly connected with a non-slip pad 6. The non-slip pad 6 provides additional friction to prevent the moving plate 7 from sliding or shifting during operation. The U-shaped frame 1 is the base support of the entire device, and the left bottom end of the U-shaped frame 1 is fixedly connected with a controller 5. The controller 5 controls and manages the operation of the device to ensure the normal operation of the device.

[0043] Working principle: when the pinch roll needs to be used, shearing is needed. First, one end of the shearing line is placed into the inner bottom end of the support block 8, then the telescopic rod two 10 fixedly connected with the L-shaped block one 11 is matched to press the moving plate 7 downward, so that the T-shaped sliding block 9 stably slides downward along the left and right ends of the inside of the support block 8, and finally the outer wall of the non-slip pad 6 is in contact with the outer wall of the shearing line to stabilize it. At this time, the L-shaped block two 12 fixedly connected with the U-shaped plate 17 is driven by the motor 13 fixedly connected with the L-shaped block two 12 to drive the threaded rod 16, thereby moving the moving strip 14, and at the same time, the cutting knife 15 shears the shearing line, thereby meeting the requirements of high-speed shearing line, and the clamping precision is high, avoiding the offset or deformation of the rolled piece during shearing, improving the shearing efficiency. Then, the L-shaped plate two 206 is installed at the inner bottom end of the U-shaped frame 1, and the lower pressing roller 207 is driven by the servo motor two 205. At this time, when the clamping force needs to be adjusted, the distance between the upper pressing roller 202 and the lower pressing roller 207 is adjusted to be moderate by the L-shaped plate one 203 fixedly connected with the telescopic rod one 201, and then the servo motor one 204 is started to complete the control of the clamping force. Therefore, the pinch roll can be automatically adjusted according to the characteristics and speed of different materials to ensure that the clamping force is moderate, which can stably clamp the material without excessive damage or deformation of the material.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements of some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. High-speed multiple-length shear front pinch roller, including a U-shaped frame (1), characterized by: The front and rear bottom ends of the U-shaped frame (1) are fixedly connected to a support plate (3), the outward side of the support plate (3) is fixedly connected to a support block (8), the left and right sides of the top of the support block (8) are fixedly connected to an L-shaped block (11), the inner bottom end of the L-shaped block (11) is fixedly connected to a telescopic rod (10), the output end of the telescopic rod (10) passes through the top of the support block (8) and is fixedly connected to the movable plate (7), the middle part of the top of the support plate (3) is fixedly connected to A U-shaped plate (17) is fixedly connected to an L-shaped block 2 (12) on the right side of the U-shaped plate (17), a motor (13) is fixedly connected to the inner side of the L-shaped block 2 (12), an output end of the motor (13) passes through the U-shaped plate (17) and is fixedly connected to a threaded rod (16), an outer wall of the threaded rod (16) is threadedly connected to a moving bar (14), a bottom end of the moving bar (14) is fixedly connected to a cutting knife (15), and an adjustment mechanism (2) is provided at the inner top end of the U-shaped frame (1).

2. The pinch roller before high-speed multiple-length shearing according to claim 1, characterized in that: The adjustment mechanism (2) comprises a telescopic rod (201), the outward side of the telescopic rod (201) is fixedly connected to the inner top of the U-shaped frame (1), the output end of the telescopic rod (201) is fixedly connected to the L-shaped plate (203), the inner top of the right L-shaped plate (203) is fixedly connected to the servo motor (204), the output end of the servo motor (204) passes through the corresponding L-shaped plate (203) and is fixedly connected to the upper pressure roller (202), the left and right sides of the inner bottom end of the U-shaped frame (1) are fixedly connected to the L-shaped plate (206), the inner bottom end of the right L-shaped plate (206) is fixedly connected to the servo motor (205), the output end of the servo motor (205) passes through the corresponding L-shaped plate (206) and is fixedly connected to the lower pressure roller (207).

3. The pinch roller before high-speed multiple-length shearing according to claim 1, characterized in that: A T-shaped slider (9) is fixedly connected to the middle of the left and right sides of the movable plate (7), and the outer wall of the T-shaped slider (9) is slidably connected to the left and right sides of the interior of the support block (8).

4. The pinch roller before high-speed multiple-length shearing according to claim 1, characterized in that: An anti-slip pad (6) is fixedly connected to the middle portion of the bottom end of the movable plate (7).

5. The pinch roller before high-speed multiple-length shearing according to claim 2, characterized in that: The outward side of the L-shaped plate 1 (203) is slidably connected to the inner left and right sides of the U-shaped frame (1).

6. The pinch roller before high-speed multiple-length shearing according to claim 1, characterized in that: The left side of the threaded rod (16) is rotatably connected to the inner left side of the U-shaped plate (17).

7. The pinch roller before high-speed multiple-length shearing according to claim 1, characterized in that: A controller (5) is fixedly connected to the bottom left end of the U-shaped frame (1), and the controller (5) is electrically connected to servo motor 2 (205), servo motor 1 (204), telescopic rod 1 (201), telescopic rod 2 (10) and motor (13) respectively.

8. The pinch roller before high-speed multiple-length shearing according to claim 1, characterized in that: The left and right sides of the bottom ends of the support block (8) and the support plate (3) are fixedly connected with long plates (4).