Floatable grinding mechanism and grinding device

By designing a floating grinding mechanism and using a limit module to set the lowest point of the workpiece and the floating reverse force of the grinding tool module, the time-consuming, labor-intensive and high-cost grinding problems in the existing technology are solved, and low-cost and high-efficiency workpiece surface grinding is achieved.

CN223431357UActive Publication Date: 2025-10-14陈玉杰
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422587143.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-12-05
Filing Date
2024-10-25
Publication Date
2025-10-14
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the existing technology, manual grinding is time-consuming and labor-intensive, high-precision grinding requires professional technicians and high costs, and it is impossible to effectively remove burrs and rust on the surface of the workpiece.

Method used

A floating grinding mechanism was designed, which included a fixed module, a mold module, a floating module and a limit module. The lowest point of the workpiece was set by the limit module, and grinding was achieved by utilizing the floating and reverse force of the mold module. The pressure was adjusted by combining elastic parts to simplify the operation process.

Benefits of technology

It achieves low-cost and high-efficiency grinding, which can be completed by ordinary operators and can adapt to the grinding needs of different workpiece surfaces without the need for professional programming and expensive equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223431357U_ABST
    Figure CN223431357U_ABST
Patent Text Reader

Abstract

The utility model is applicable to the field of grinding technology improvement, and provides a floatable grinding mechanism and a grinding device.The floatable grinding mechanism comprises a fixing module, a grinding tool module, a floating module and a limiting module, the floating module is arranged on the fixing module, the grinding tool module is arranged on the floating module, one end of the limiting module is connected with the fixing module, and the other end of the limiting module is connected with the grinding tool module. During use, the grinding surface of the grinding tool module floats up and down according to the height of a to-be-ground surface of a to-be-ground workpiece to drive the floating module to move up and down, and the lowest limiting point of the limiting module is set according to the lowest point of the to-be-ground surface of the workpiece. The grinding mechanism is simple in structure, the lowest point of a workpiece to be ground is effectively limited and set through the grinding mechanism, the self weight of the grinding tool module serves as gravity and forward or reverse elastic tension to achieve the grinding function on the workpiece with a bent face and a special-shaped face, and the grinding mechanism does not need to be operated by professional technicians. The cost is low, and the efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of grinding technology improvement, in particular to a floating grinding mechanism and a grinding device. Background Art

[0002] Grinding equipment has broad application prospects. It can be used to remove burrs and rust on workpiece surfaces that are not parallel to the grinding equipment's running track, or on curved and irregular surfaces, so that the workpiece surface presents a smooth surface. In the existing technology, there are generally two ways to remove burrs and rust on the workpiece surface: a simple grinding method is to manually control the height of the grinding equipment in contact with the workpiece surface. This grinding method is time-consuming and labor-intensive, and has low efficiency. The other grinding method is to use a precision grinder. Professional technicians use programming and machine adjustment to grind burrs and rust on the workpiece surface. This grinding process has high precision, but each different workpiece must be programmed and adjusted one by one, and the requirements for equipment and operators are high, and the investment cost is high. It is indeed a waste of resources to eliminate burrs and rust on the workpiece surface. Summary of the Invention

[0003] The purpose of the utility model is to provide a low-cost and high-efficiency floating grinding mechanism and grinding device with a simple structure, which does not require professional technicians to program and adjust the machine operation, and can grind burrs and rust on the surface of workpieces with simple operations of ordinary workers. It aims to solve the technical problems that the existing grinding and removing burrs and rust on the surface of workpieces is time-consuming, labor-intensive and inefficient, and the use of high-precision grinding machines requires professional technicians and is costly.

[0004] The present utility model is implemented as follows: a floating grinding mechanism, the floating grinding mechanism includes a fixed module, a grinding tool module, a floating module and a limiting module, the floating module is arranged on the fixed module, the grinding tool module is arranged on the floating module, one end of the limiting module is connected to the fixed module, and the other end of the limiting module is connected to the grinding tool module. When in use, the grinding surface of the grinding tool module floats up and down according to the height of the grinding surface of the workpiece to be ground, driving the floating module to move up and down, and the lowest limit point of the limiting module is set according to the lowest point of the grinding surface of the workpiece.

[0005] A further technical solution of the present utility model is: the limiting module includes a limiting partition, a screw rod, a limiting block and a connecting piece, one end of the screw rod passes through the limiting partition and is movably connected to the connecting piece, the limiting block is arranged on the other end of the screw rod, the limiting block is placed above the limiting partition, the limiting partition is arranged on the fixed module, and the connecting piece is connected to the mold module.

[0006] A further technical solution of the present invention is: the limiting module further includes a handle, the handle is provided on the other end of the screw rod, and the handle is placed above the limiting block.

[0007] A further technical solution of the present utility model is: the limit module is provided with a limit pin to prevent the limit block from rotating during the working vibration of the grinding mechanism, one end of the limit pin is connected to the limit block, and the other end of the limit pin passes through the limit partition, and the screw rod rotates in the limit block when adjusting the lower limit point.

[0008] A further technical solution of the present invention is that a grinding mechanism is provided on the limit block to prevent the screw rod from rotating during working vibration.

[0009] A further technical solution of the present invention is: the floating module includes a guide rail and a sliding connector, and the sliding connector is connected to the guide rail.

[0010] A further technical solution of the present invention is: the fixed module includes a fixed plate and a tension adjusting member, the tension adjusting member is arranged on the fixed plate, the tension adjusting member can be moved up and down and fixed on the fixed plate, and the tension adjusting member is connected to the mold module through an elastic member.

[0011] A further technical solution of the present utility model is: the grinding tool module includes a motor base, a motor and a grinding piece, the motor is connected to the motor base, the grinding piece is connected to the rotating shaft of the motor, one end of the elastic piece is connected to the tension adjustment piece, and the other end of the elastic piece is connected to the adjustment rod of the motor base; according to the requirements of the grinding workpiece, the position of the tension adjustment piece on the fixed plate and / or the position of the adjustment rod on the motor base are moved to increase or decrease the pressure of the grinding tool module on the workpiece to be ground.

[0012] A further technical solution of the present invention is that the elastic member is a tension spring or a silicone elastic member.

[0013] Another object of the present utility model is to provide a grinding device, which includes a floating grinding mechanism, a workbench, a moving mechanism, a workpiece fixing mechanism to be ground, and a controller, wherein the moving mechanism is arranged on the workbench, the floating grinding mechanism is arranged on the moving mechanism, the workpiece fixing mechanism to be ground is arranged on the workbench and placed below the floating grinding mechanism, and the control end of the moving mechanism and the control end of the floating grinding mechanism are respectively connected to the output end of the controller.

[0014] The beneficial effects of the present invention are as follows: the floating grinding mechanism has a simple structure and is easy to operate. It does not require an expensive precision grinder, does not require tedious programming and machine adjustment functions by professional technicians, and does not require adjustment of whether the surface to be ground on the workpiece mounting seat is parallel to the motion trajectory of the grinding head. Even if the surface of the workpiece to be ground has a significant inclination, one end is higher than the other end, or the surface to be ground is arched, wavy, or irregular, it is only necessary to use the effective limit setting of the grinding mechanism to set the lowest point of the workpiece to be ground. The lowest point of the surface to be ground can be ground, and the reverse force of the surface to be ground can be used to float the mold module to achieve a position where the surface to be ground is higher than the lowest point. The grinding mechanism has a simple structure and does not require professional technicians to operate. It is not only low in cost but also highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of the grinding tool module moving out of the outer end fixing plate of the tool to support the limit block when the grinding device provided by an embodiment of the utility model grinds the tool.

[0016] Figure 2 It is a structural schematic diagram of a grinding device provided by an embodiment of the utility model in which a high point limit block of a grinding tool floats out of a fixed plate.

[0017] Figure 3 It is a schematic diagram of a grinding device for a concave-convex structure of a grinding surface provided by an embodiment of the present invention, in which a fixed plate at a low point of a grinding workpiece supports a limiting block.

[0018] Figure 4 It is a schematic structural diagram of a grinding device for a concave-convex structure of a surface to be ground provided by an embodiment of the present utility model.

[0019] Figure 5 It is a schematic diagram of a high point limit block of a grinding workpiece with a concave-convex structure on a grinding surface provided by an embodiment of the present invention floating out of a fixed plate.

[0020] Figure 6 It is a structural schematic diagram of a grinding device for an inclined structure of a surface to be ground provided by an embodiment of the present utility model. DETAILED DESCRIPTION

[0021] Reference numerals: 10 - mold module 20 - fixed module 30 - floating module 40 - limit module 50 - moving mechanism 60 - fixed mechanism for workpiece to be ground 70 - workbench 80 - workpiece to be ground 101 - motor 102 - motor seat 103 - grinding workpiece 104 - adjusting rod ( Figure 3 (marked in the middle) 201-fixed plate 202-tension adjustment member 203-spring 301-guide rail 302-sliding connection member 401-screw 402-limiting block 403-handle 404-limiting partition 405-limiting pin 406-locking screw 407-connecting member

[0022] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0023] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0024] like Figure 1-6 As shown, the utility model provides a floating grinding mechanism, which includes a fixed module 20, a mold module 10, a floating module 30 and a limiting module 40. The floating module 30 is fixedly mounted on the fixed plate of the fixed module 20 by bolts, the mold module 10 is mounted on the sliding connection 302 of the floating module 30 by bolts, the upper part of the limiting module 40 is connected to the fixed module 20, and the lower part of the limiting module 40 is connected to the motor base 102 of the mold module 10. The lower part of the limiting module 40 is connected to the motor base 102 by bolt connection, welding or clamping. The floating grinding mechanism has a simple structure. It is used to effectively limit the lowest point of the surface to be ground, and uses all or part of the weight of the grinding tool module 40 as gravity to grind the surface of the workpiece to be ground to eliminate burrs, rust, etc. during the grinding process of the workpiece to be ground with curved surfaces, inclined surfaces and special-shaped surfaces. The grinding surface generates a reverse force, causing the grinding tool module to float upward, driving the floating component to slide upward, and realizing the grinding of the special-shaped surface of the workpiece.

[0025] The limiting module 40 includes a limiting partition 404, a screw rod 401, a limiting block 402 and a connecting piece 407. The limiting block 402 is placed on the limiting partition 404. A through hole is opened at the corresponding position of the limiting block 402 and the limiting partition 404. The through hole enables the lower end of the screw rod 401 to pass through the through hole and be movably connected to the connecting piece 407. The connecting piece 407 is connected to the motor base 102. The connecting piece 407 has an internal threaded through hole. The screw rod 401 is inserted into the internal threaded through hole on the connecting piece 407. The limit block 404 is provided with a through hole and a guide hole, and the limit block 402 is also provided with a screw through hole. On both sides of the screw through hole, there are through holes corresponding to the guide holes on the limit partition 404. One end of the limit pin 405 passes through the through hole and is fixed on the limit block 402. The other end of the limit pin 405 passes through the guide hole on the limit partition 404. The rotation of the limit block 404 is limited by the limit pin 405. The top of the screw rod 401 is connected to a handle for rotating the screw rod 401. By rotating the handle, the limit length of the screw rod 401 can be extended or shortened, so that the lowest end of the grinding surface can be adjusted according to actual needs. A limit pin 405 is also provided on the limit block 402. One end of the limit pin 405 is connected to the limit block 402, and the other end passes through the guide hole on the limit partition 404. The screw rod 401 can rotate in the limit block 402, and the screw rod 401 cannot be in the limit block 402. When the screw rod 401 moves up and down, it rotates in the limit block 402 when adjusting the lower limit position. A locking screw 406 is also provided on the limit block 402. The locking screw 406 can prevent the screw rod 401 from rotating when the mold module 10 vibrates during operation. When grinding the workpiece, the lowest point of the lower limit is set, the limit block contacts the limit partition, and the limit partition supports the limit block. During the grinding work, the mold module changes with the height of the surface to be ground, and the distance between the limit block and the limit partition will also increase or decrease. Figure 1-6 shown.

[0026] The floating module 30 includes a guide rail 301 and a sliding connector 302. The sliding connector 302 is installed on the guide rail 301 and can slide up and down on the guide rail 301. The mold module 10 is installed on the sliding connector 302. The weight of the mold module 10 is used as the downward gravity. When the surface to be ground is uneven, the lowest point is set. During grinding, as the height of the surface to be ground increases, the reverse force of the grinding surface pushes the mold module 10 to float up. The sliding connector 301 slides up and down on the guide rail 301 as the mold module 10 floats up and down, so that the grinding surface of the grinding piece and the grinding surface of the workpiece 80 to be ground can maintain contact, thereby realizing the grinding of the special-shaped surface of the workpiece.

[0027] The fixed module 20 includes a fixed plate 201 and a tension adjustment member 202, which is mounted on the fixed plate 201. The tension adjustment member 202 can be moved up and down on the fixed plate 201 and is connected to the mold module 10 via an elastic member, which is a spring 203 or a silicone elastic member. A slide is provided on the fixed plate 201, and the tension adjustment member 202 is mounted on the slide. The tension adjustment member 202 is a bolt that can be adjusted in position within the slide. The tension adjustment member 202 is locked at the bottom of the slide, which can increase the pressure of the mold module on the workpiece being ground. Figure 3 、 5 The tension adjustment member 202 is locked on the upper part of the slideway to reduce the pressure of the grinding tool module on the grinding workpiece. Figure 1 、 2 Similarly, changing the position of the adjustment rod on the motor base above or below the motor base can also reduce or increase the pressure of the grinding tool module on the grinding workpiece.

[0028] The grinding tool module 10 includes a motor base 102, a motor 101 and a grinding piece 103. The motor 102 is fixedly installed on the motor base 102 by bolts. The grinding piece 103 is locked on the rotating shaft of the motor 101. The motor 101 drives the grinding piece 103 to rotate to grind the surface to be ground. One end of the elastic member is connected to the fixed plate 201, and the other end is connected to the adjusting rod 104 of the motor base 102. According to the pressure requirement of the grinding workpiece, the tension adjusting member 202 or the adjusting rod position on the motor base is moved, and the positive or reverse tension of the elastic member is used to enable the grinding tool module 10 to grind the workpiece to be ground.

[0029] The adjusting rod 104 is arranged on the sliding groove of the motor base 102. The nut of the adjusting rod 104 can slide up and down in the sliding groove, and then the nut is locked and fixed.

[0030] When grinding an inclined or flat workpiece, use a common output shaft motor and use the lower end of the grinding piece to grind the workpiece to remove burrs or rust on the surface, making the surface of the workpiece smooth. Figure 1 、 2 , 6; When the workpiece is concave and convex, use the reversing shaft motor, install the grinding piece on the machine shaft, and grind the workpiece using the circumferential surface of the grinding piece to eliminate burrs or rust on the concave and convex surface, so that the surface of the workpiece becomes smooth, such as Figure 3 、 4 As shown in Figure 5, before grinding the workpiece, it is necessary to determine what kind of motor is needed to drive the grinding piece for grinding. When grinding concave and convex surfaces, only concave and convex surfaces composed of large arc surfaces can be ground, and large special-shaped surfaces that are bent into a V-shaped connection cannot be ground.

[0031] Another object of the present utility model is to provide a grinding device, comprising a floating grinding mechanism, a workbench, a moving mechanism, a workpiece fixing mechanism to be ground, and a controller, wherein the moving mechanism is arranged on the workbench, the floating grinding mechanism is arranged on the moving mechanism, the workpiece fixing mechanism to be ground is arranged on the workbench and placed below the floating grinding mechanism, and the control end of the moving mechanism and the control end of the floating grinding mechanism are respectively connected to the output end of the controller.

[0032] The working platform, moving mechanism, fixing mechanism and controller in the grinding device are all described in detail in the applicant's previous patent application for a knife sharpener. In this application, only modifications are made, so they will not be described in detail.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A floating grinding mechanism, characterized in that: The floating grinding mechanism includes a fixed module, a grinding tool module, a floating module and a limiting module. The floating module is arranged on the fixed module, the grinding tool module is arranged on the floating module, one end of the limiting module is connected to the fixed module, and the other end of the limiting module is connected to the grinding tool module. When in use, the grinding surface of the grinding tool module floats up and down according to the height of the grinding surface of the workpiece to be ground, driving the floating module to move up and down, and the lowest limit point of the limiting module is set according to the lowest point of the grinding surface of the workpiece.

2. The floating grinding mechanism according to claim 1, characterized in that: The limiting module includes a limiting partition, a screw rod, a limiting block and a connecting piece. One end of the screw rod passes through the limiting partition and is movably connected to the connecting piece. The limiting block is provided on the other end of the screw rod. The limiting block is placed above the limiting partition. The limiting partition is connected to the fixed module, and the connecting piece is connected to the mold module.

3. The floating grinding mechanism according to claim 2, characterized in that: The limiting module also includes a handle, which is arranged on the other end of the screw rod and is placed above the limiting block.

4. The floating grinding mechanism according to claim 3, characterized in that: The limit module is provided with a limit pin to prevent the limit block from rotating during the working vibration of the grinding mechanism. One end of the limit pin is connected to the limit block, and the other end of the limit pin passes through the limit partition. When the screw rod adjusts the lower limit point, it rotates in the limit block.

5. The floating grinding mechanism according to claim 4, characterized in that: The limit block is provided with a locking screw which prevents the screw rod from rotating during working vibration by a grinding mechanism.

6. The floating grinding mechanism according to any one of claims 1 to 5, characterized in that: The floating module includes a guide rail and a sliding connection member, and the sliding connection member is connected to the guide rail.

7. The floating grinding mechanism according to claim 6, characterized in that: The fixed module includes a fixed plate and a tension adjusting member. The tension adjusting member is arranged on the fixed plate and can be moved up and down and fixed on the fixed plate. The tension adjusting member is connected to the mold module through an elastic member.

8. The floating grinding mechanism according to claim 7, characterized in that: The mold module includes a motor base, a motor and a grinding piece, the motor is connected to the motor base, the grinding piece is connected to the rotating shaft of the motor, one end of the elastic piece is connected to the tension adjustment piece, and the other end of the elastic piece is connected to the adjustment rod of the motor base; according to the requirements of the grinding workpiece, the position of the tension adjustment piece on the fixed plate and / or the position of the adjustment rod on the motor base are moved to increase or decrease the pressure of the mold module on the workpiece to be ground.

9. The floating grinding mechanism according to claim 8, characterized in that: The elastic member is a tension spring or a silicone elastic member.

10. A grinding device, characterized in that: The grinding device includes the floating grinding mechanism, workbench, moving mechanism, workpiece fixing mechanism to be ground and controller according to any one of claims 1 to 9, the moving mechanism is arranged on the workbench, the floating grinding mechanism is arranged on the moving mechanism, the workpiece fixing mechanism to be ground is arranged on the workbench and placed below the floating grinding mechanism, and the control end of the moving mechanism and the control end of the floating grinding mechanism are respectively connected to the output end of the controller.