Novel aerogel automatic flattening equipment

By designing automated aerogel flattening equipment, the problems of low efficiency and unstable quality of traditional manual operation were solved, and efficient and stable automated production of aerogel flattening was achieved.

CN223431893UActive Publication Date: 2025-10-14宁德聚能动力电源系统技术有限公司
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Patent Information

Application Number
CN202422637285.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-14
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Traditional aerogel flattening production relies on manual operation, resulting in low efficiency and unstable product quality.

Method used

An automatic flattening device is designed, which includes a feeding mechanism, a slide rail, a cylinder, a movable double silo, a feeding lifting platform, a piston rod, a vacuum suction cup, a lower pressure plate, an X-module feeding manipulator and a receiving device, to realize the full automation of aerogel operation.

Benefits of technology

The production efficiency and the stability of flattening quality are improved, and the automated production in the field of aerogel flattening is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses novel aerogel automatic flattening equipment, which relates to the technical field of aerogel and comprises a feeding mechanism, a slide rail, an air cylinder, movable double bins, a feeding lifting support table, a piston rod, a vacuum chuck, a lower pressing plate, an X module feeding manipulator and a receiving device. A sliding rail and an air cylinder are arranged below the movable double-stock bin, a piston rod of the air cylinder is in driving connection with a sliding block on the sliding rail, a feeding lifting supporting table is arranged above the movable double-stock bin, an X module feeding mechanical arm is arranged on the right side of the feeding lifting supporting table, and a vacuum suction cup and a lower pressing plate are arranged below the X module feeding mechanical arm. The lower pressing plate is connected with a piston rod of the hydraulic system, a discharging lifting supporting table is arranged on the right side of the X module feeding mechanical arm, and a material collecting device is arranged at the bottom of the discharging lifting supporting table. The device is reasonable in structural design, convenient and reliable to operate and capable of greatly improving the production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerogels, in particular to a novel aerogel automatic flattening device. Background Art

[0002] In the field of aerogel flattening, traditional production methods often rely on manual operation, which is not only inefficient but also easily affected by human factors, resulting in unstable product quality. Therefore, it is necessary to propose a new type of aerogel automatic flattening equipment to improve production efficiency and quality stability. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of the utility model is to provide a new type of aerogel automatic flattening equipment with reasonable structural design, convenient and reliable operation, and the ability to greatly improve production efficiency.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a new type of aerogel automatic flattening equipment, including a feeding mechanism, a slide rail, a cylinder, a movable double silo, a feeding lifting support platform, a piston rod, a vacuum suction cup, a lower pressure plate, an X-module feeding manipulator and a receiving device. The feeding mechanism is provided with a movable double silo, and a slide rail and a cylinder are provided below the movable double silo. The piston rod of the cylinder is driven and connected to the slider on the slide rail. A feeding lifting support platform is provided above the movable double silo, and an X-module feeding manipulator is provided on the right side of the feeding lifting support platform. A vacuum suction cup and a lower pressure plate are provided below the X-module feeding manipulator, and the lower pressure plate is connected to the piston rod of the hydraulic system. A blanking lifting support platform is provided on the right side of the X-module feeding manipulator, and the bottom of the blanking lifting support platform is a receiving device.

[0005] Beneficial effects of the utility model:

[0006] The flattening machine of the utility model not only greatly improves the production efficiency but also ensures the stability of the flattening quality through a highly automated design, injecting new impetus into the development of the aerogel flattening field. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments;

[0008] Fig. 1 It is a structural diagram of the utility model;

[0009] Fig. 2 This is another schematic diagram of the present invention. DETAILED DESCRIPTION

[0010] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0011] Reference Figs. 1-2 The technical scheme adopted by the embodiment is as follows: a novel aerogel automatic flattening device, comprising a feeding mechanism 1, a sliding rail 2, an air cylinder 3, a movable double hopper 4, a feeding lifting support 5, a piston rod 6, a vacuum chuck 7, a lower pressing plate 8, an X-module feeding manipulator 9 and a material collecting device 10. The movable double hopper 4 is arranged on the feeding mechanism 1, and the sliding rail 2 and the air cylinder 3 are arranged below the movable double hopper 4. The piston rod of the air cylinder 3 is drivingly connected with a sliding block on the sliding rail 2. The feeding lifting support 5 is arranged above the movable double hopper 4. The X-module feeding manipulator 9 is arranged on the right side of the feeding lifting support 5. The vacuum chuck 7 and the lower pressing plate 8 are arranged below the X-module feeding manipulator 9. The lower pressing plate 8 is connected with the piston rod 6 of a hydraulic system. The material collecting device 10 is arranged on the right side of the X-module feeding manipulator 9.

[0012] The working principle of the embodiment is as follows: the feeding mechanism 1 is provided with the movable double hopper 4. The bottom of the movable double hopper 4 is provided with the sliding rail 2 and the air cylinder 3. When one hopper completes the feeding task, the other hopper can be automatically switched to, so that the feeding can be continuously performed without stopping.

[0013] During the operation of the device, the feeding lifting support 5 lifts the aerogel to a sensing height. Then, the X-module feeding manipulator 9 starts to work. After the X-module feeding manipulator 9 is lowered to a position, the vacuum chucks 7 on both sides are simultaneously started to perform the vacuum pumping function, so that the aerogel in the hopper and the aerogel in the lower pressing plate 8 are stably adsorbed. Then, the X-module feeding manipulator 9 starts to rise and translate to a specified position. After the X-module feeding manipulator 9 reaches the specified position, the X-module feeding manipulator 9 is lowered again, and the vacuum chucks 7 are broken to vacuum, so that the aerogel on the left is placed on the lower pressing plate 8, and the aerogel on the right is placed in the material collecting device 10.

[0014] Next, the piston rod 6 pulls the lower pressing plate 8 back to the inside of the hydraulic press, and the press starts to work to flatten the aerogel. After the flattening action is completed, the lower pressing plate and the X-module feeding manipulator 9 return to the initial position, and then the process is repeated. The whole operation process is designed to be efficient and convenient, and fully shows the advantages of the device in simplifying the operation and improving the production efficiency.

[0015] The flattening machine of the embodiment realizes the full-automatic operation of the aerogel from flattening to material collecting through the highly automatic design. The automatic features mainly include the following aspects:

[0016] 1. The flattening machine adopts the double hopper design, realizes the continuous feeding without stopping through the automatic switching of the hoppers, and greatly improves the production continuity.

[0017] 2、 Through the automatic control system, the flattening machine can accurately control various flattening parameters such as flattening force, flattening time, etc., so as to ensure the flattening quality of aerogel.

[0018] 3、 The flattening machine is equipped with an advanced automatic mechanical arm, which can accurately and quickly grab and carry aerogel, greatly reducing the labor intensity of workers.

[0019] 4、 The entire flattening process does not require manual intervention, only needs to preset parameters, and the equipment can automatically complete all operations, thereby realizing truly automated production.

[0020] In summary, the flattening machine of the utility model is designed to be highly automated, which not only greatly improves the production efficiency, but also ensures the stability of the flattening quality, and injects new power for the development of the aerogel flattening field.

[0021] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A new type of aerogel automatic flattening equipment, characterized in that: The invention comprises a feeding mechanism (1), a slide rail (2), a cylinder (3), a movable double material bin (4), a feeding lifting platform (5), a piston rod (6), a vacuum suction cup (7), a lower pressing plate (8), an X-module feeding manipulator (9) and a receiving device (10). The feeding mechanism (1) is provided with a movable double material bin (4), a slide rail (2) and a cylinder (3) are provided below the movable double material bin (4), and the piston rod of the cylinder (3) and the slider on the slide rail (2) drive the feeding mechanism (1). A loading lifting platform (5) is provided above the movable double silo (4), an X-module loading manipulator (9) is provided on the right side of the loading lifting platform (5), a vacuum suction cup (7) and a lower pressure plate (8) are provided below the X-module loading manipulator (9), the lower pressure plate (8) is connected to the piston rod (6) of the hydraulic system, a blanking lifting platform (11) is provided on the right side of the X-module loading manipulator (9), and a material receiving device (10) is provided at the bottom of the blanking lifting platform (11).