Automatic roller unloading device

By designing an automatic lower roller device, the automatic and orderly placement and replacement of the cloth rolling roller is realized, which solves the problem of manual replacement of the cloth rolling roller in the existing cloth cutting machine, improves the degree of automation and reduces the maintenance rate.

CN223433056UActive Publication Date: 2025-10-14QUANZHOU XIANFENG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422397379.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-10-14
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing cloth slitting machine requires manual replacement of the cloth rolling roller after the cloth is rolled, resulting in a low degree of automation and inability to achieve orderly roller placement.

Method used

An automatic lowering roller device is designed, which includes a frame, a first cloth winding roller, a second winding roller, a fixed rod, a swing rod, a sliding channel, a placement device, a blocking block, a tooth row, a pushing device and a return device. The automatic and orderly placement and replacement of the cloth winding rollers are achieved through mechanical transmission.

Benefits of technology

The automatic and orderly placement and replacement of the cloth rollers are realized, which avoids manual operation, improves the degree of automation, and reduces labor costs and maintenance rates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic roller unloading device which is simple in structure and capable of orderly unwinding rollers and comprises a rack, a first cloth roller, a second winding roller and a cloth roller, the first cloth roller and the second winding roller are rotationally arranged on the rack, the cloth roller is arranged between the first cloth roller and the second winding roller, and a fixed rod and a swing rod are symmetrically arranged at the positions, located at the cloth roller, of the two ends of the rack. The swing rod is located in front of the fixed rod, the fixed rod and the swing rod are arranged in an inclined mode, a sliding channel is arranged between the fixed rod and the swing rod, and a placing device for automatically placing the cloth roller into the sliding channel is arranged on the machine frame and located above the swing rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth rolling machines, in particular to an automatic lower roller device. Background Art

[0002] With the rapid development of the economy and the improvement of people's living standards, people's requirements for clothing are becoming higher and more diversified. China is the world's largest producer and exporter of textiles and clothing. The textile industry in China is a highly labor-intensive industry, providing a large number of jobs and promoting economic development.

[0003] After the cloth is rolled up, the existing cloth slitting machine needs to load a new cloth roll into the cloth slitting machine, so an automatic roll change is required. In the automatic roll change, the cloth rolls need to be put into the cloth roll machine one by one in an orderly manner to rewind the cloth.

[0004] In order to solve this problem, the present invention is produced. Utility Model Content

[0005] Therefore, in order to solve the above problems, the present invention proposes an automatic roller lowering device which has a simple structure and can place rollers in an orderly manner.

[0006] In order to solve the above technical problems, the solution adopted by the utility model is: an automatic lowering roller device, including a frame, a first cloth rolling roller and a second winding roller rotatably arranged on the frame, a cloth rolling roller between the first cloth rolling roller and the second winding roller, a fixed rod and a swing rod symmetrically provided at both ends of the frame at the position of the cloth rolling roller, the swing rod is located in front of the fixed rod, the fixed rod and the swing rod are inclined, and a sliding channel is provided between the fixed rod and the swing rod, and a placement device for automatically placing the cloth rolling roller into the sliding channel is provided on the frame above the swing rod.

[0007] Further improvements are: the placing device includes a fixed frame, the fixed frame is arranged on the frame, the fixed frame is located at the upper end of the swing rod, the fixed frame is provided with a number of cloth winding rollers to be replaced, the frame is provided with a blocking block for rotation near the entrance position of the sliding channel, the blocking block is provided with an avoidance channel for the shaft matching the cloth winding roller, the blocking block is provided with a blocking protrusion that resists the shaft of the cloth winding roller, and the frame is provided with a rotating device for driving the blocking block to rotate.

[0008] A further improvement is that the rotating device includes a tooth row, the tooth row is slidably arranged on the fixed frame, the blocking block is provided with a tooth groove, the tooth row and the tooth groove are engaged with each other for transmission, the frame is provided with a sliding device for driving the tooth row to slide, and the frame is also provided with a return device for returning the tooth row to its original position.

[0009] A further improvement is that the sliding device includes a connecting rod, which is fixed on the gear row, and a push groove is provided on the frame and the fixed frame. A push rod is provided to slide in the push groove, and the push rod resists the connecting rod. The frame is provided with a pushing member for driving the push rod to slide.

[0010] A further improvement is that: the fixing frame is arranged obliquely, and a separation hook with a separation cloth rolling roller is rotatably provided on the fixing frame.

[0011] A further improvement is that the return device is a return spring.

[0012] A further improvement is that the pushing member is a pushing cylinder.

[0013] By adopting the above technical solution, the beneficial effects of the utility model are:

[0014] The structure is simple and the rolls can be automatically placed in an orderly manner. The placement device can place the winding rolls one by one in an orderly manner into the sliding channel, thereby realizing automatic roll replacement, avoiding manual operation and realizing automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the cross-section structure of a cloth winding machine equipped with an automatic lower roller device according to an embodiment of the present invention.

[0016] Figure 2 It is a structural schematic diagram of the automatic lower roller device of the utility model embodiment.

[0017] Figure 3 It is a schematic diagram of the driving structure of an embodiment of the utility model. DETAILED DESCRIPTION

[0018] The present invention will now be further described with reference to the accompanying drawings and specific embodiments.

[0019] refer to Figure 1-3When the cloth is pulled up, the cloth roller 4 is moved to the next position so that the cloth roller 4 can be lifted up and the cloth roller 4 can be lifted up.

[0020] Specifically, the placing device includes a fixed frame 7, a tooth row 28, and a connecting rod 10. The fixed frame 7 is arranged on the frame 1, and the fixed frame 7 is located at the upper end position of the swing rod 6. The fixed frame 7 is provided with a plurality of cloth winding rollers 4 to be replaced. A blocking block 29 is rotatably provided on the frame 1 near the entrance position of the sliding channel, and the blocking block 29 is provided with a blocking protrusion 30 that resists the shaft of the cloth winding roller. The tooth row 28 is slidably arranged on the fixed frame 7, and the blocking block 29 is provided with a tooth groove. The tooth row 28 is meshed with the tooth groove for transmission. The connecting rod 10 is fixed on the tooth row 28. A pushing groove 8 is provided on the frame 1 and the fixed frame 7. A pushing rod 9 is slidingly provided in the pushing groove 8. The pushing rod 9 resists the connecting rod 10. The frame 1 is provided with a pushing cylinder 32 for driving the pushing rod 9 to slide, and the frame 1 is also provided with a return spring 31 for returning the tooth row 28.

[0021] Specifically, the release device includes a fixing rod 5 and a lifting plate 33. The frame 1 is provided with a first arc groove 11, and the fixing rod 5 is slidably arranged in the first arc groove 11. Release plates 12 are respectively provided at both ends of the fixing rod 5, and the other end of the release plate 12 is hinged to the frame 1 so that the fixing rod 5 can drive the release plate 12 to swing, and the second winding roller 3 is rotatably arranged on the release plate 12, and the lifting plate 33 is movably arranged on the frame 1, and a movable groove is provided on the lifting plate 33. The end of the fixing rod 5 extends into the movable groove, and a lifting spring 34 is provided on the fixing rod 5, and the other end of the lifting spring 34 is provided on the lifting plate 33. A sliding plate is provided on the frame 1, and the sliding plate is located on the side of the frame 1. A lifting cylinder 21 is provided on the frame 1, and the extending rod of the lifting cylinder 21 is connected to the sliding plate. A telescopic cylinder 22 is provided laterally on the sliding plate, and the telescopic rod of the telescopic cylinder 22 is connected to the lifting plate 33.

[0022] In order to facilitate the cloth cutting knife 23 to cut the cloth on the cloth roller, it also includes a push rod 16, one end of which is arranged on the swing rod 6, and the other end of the push rod 16 resists the frame 1. The upper end of the swing rod 6 is hinged to the frame 1, and the frame 1 is provided with an outward swing device for driving the push rod 16 to swing outward.

[0023] Specifically, the outward swing device comprises a first pulley 17 and a second pulley 18, wherein the first pulley 17 is arranged on the telescopic cylinder 22, and the second pulley 18 is arranged on the push rod 16. A pull rope 19 is provided on the telescopic cylinder 22, and the other end of the pull rope 19 is provided on the push rod 16. The stretching passes around the first pulley 17 and the second pulley 18, and a stretching spring 20 is provided on the frame 1, and a stretching ring is provided at the other end of the stretching spring 20, and the pull rope 19 passes through the pull ring.

[0024] In order to prevent the cloth rolling roller 4 from being damaged when it falls from the sliding channel to between the first winding roller 2 and the second winding roller 3, a sliding electric cylinder 24 is also included. The sliding electric cylinder 24 is tilted on the frame 1 and is located behind the fixed rod 5. A receiving rod 26 is provided on the sliding block 25 of the sliding electric cylinder 24. The receiving rod 26 is provided with a receiving groove. When the cloth rolling roller 4 falls into the sliding channel, the axis of the cloth rolling roller 4 is located in the receiving groove.

[0025] As attached Figure 3As shown, in order to facilitate the rotation of the second winding roller 3 and thus facilitate winding, a third cloth winding roller 15 is also included, and the third cloth winding roller 15 is rotatably arranged on the frame 1, and the third cloth winding roller 15 passes through the release plate 12, and a second arc-shaped slot 14 is opened on the frame 1, and the axis of the second winding roller 3 passes through the second arc-shaped slot 14, and the second winding roller 3 is provided with a first gear 35, and the third cloth winding roller 15 is coaxially rotatably provided with a second gear and a third gear 36, wherein the second gear is meshed with the first gear 35 for transmission, and the third gear 36 is transmitted with the driving gear structure on the cloth winding machine, so that the third cloth winding roller is driven to rotate by its own driving gear structure, and then the second cloth winding roller is driven to rotate, thereby achieving streamlined transmission, which not only reduces manufacturing costs but also reduces maintenance rate.

[0026] In order to better open and close the swing rod 6, an avoidance gap is opened at the lower end of the swing rod 6 to prevent interference when the swing rod 6 swings. A blocking block 111 is provided on the release plate 12 and the blocking block 111 matches the avoidance gap setting. The blocking block 111 blocks the avoidance gap when the release plate 12 returns to its original position.

[0027] In order to facilitate the cloth rolling roller to slide down to the sliding channel, the fixing frame 7 is tilted, and a separation hook for separating the cloth rolling roller is rotatably provided on the fixing frame 7.

[0028] To facilitate the operation of the sliding electric cylinder 24, a photoelectric sensor 27 is provided on the frame 1 and is located at the receiving groove. The photoelectric sensor 27 sends a signal. When the cloth roller 4 falls into the receiving groove, the photoelectric sensor 27 senses the signal and transmits it to the sliding electric cylinder 24. The sliding electric cylinder 24 starts to operate and slowly drives the cloth roller 4 to fall.

[0029] Working principle:

[0030] When the roller needs to be changed, the air cylinder 32 is pushed to work, driving the pushing rod 9 to slide. After the pushing rod 9 slides, it contacts the connecting rod 10, thereby pushing the connecting rod 10 to slide. The connecting rod 10 drives the tooth row 28 to slide, and the tooth row 28 stretches the return spring 31. The tooth row 28 engages with the tooth groove for transmission, driving the blocking block 29 to rotate. The blocking block 29 flips, causing the cloth winding roller 4 to fall out and slide along the fixed frame 7 to the sliding channel mouth, and fall onto the receiving groove of the receiving rod 26. After the photoelectric sensor 27 senses the signal, the sliding electric cylinder 24 is started, driving the cloth winding roller 4 to slide downward in the sliding channel, so that the cloth winding roller 4 slowly falls between the first winding roller 2 and the second winding roller 3, and then the cloth winding machine starts to wind the cloth. When the cloth is rolled, the lifting cylinder 21 returns to its original position, and the telescopic cylinder 22 extends, driving the fixed rod 5 to slide in the first arc groove 11, thereby driving the release plate 12 to swing, so that the sliding channel opening is opened, so that the cloth roller 4 after the cloth is rolled out automatically rolls out to the AGV trolley outside the frame 1. When the lifting cylinder 21 returns to its original position, it pulls the pull rope 19 to move, and the pull rope 19 pulls the push rod 16 to swing outward, so that the push rod 16 drives the swing rod 6 to swing outward, thereby further opening the sliding channel opening, so that the cloth roller 4 can roll out more automatically, and at the same time the push rod 16 swings outward, so that the push rod 16 will not restrict the cloth from rolling outward. When the cloth rolls out, the lifting cylinder 21 rises and the telescopic cylinder 22 returns to its original position, thereby driving the push rod 16 and the release plate 12 to return to their original positions. The push rod 16 then resists the frame 1, thereby pressing the cloth on the cloth roller 4 against the frame 1 to split the cloth. The cloth cutting knife 23 then works to split the cloth. The above operation is then repeated, and a new cloth roller 4 is placed through the sliding channel between the first winding roller 2 and the second winding roller 3.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection claimed in the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic lowering roller device, comprising a frame, a first cloth rolling roller and a second winding roller rotatably mounted on the frame, wherein the cloth rolling roller between the first cloth rolling roller and the second winding roller is characterized in that: A fixed rod and a swing rod are symmetrically provided at both ends of the frame at the position of the cloth rolling roller. The swing rod is located in front of the fixed rod. The fixed rod and the swing rod are tilted. A sliding channel is provided between the fixed rod and the swing rod. A placement device for automatically placing the cloth rolling roller into the sliding channel is provided on the frame above the swing rod.

2. The automatic roller lowering device according to claim 1, characterized in that: The placing device includes a fixed frame, which is arranged on the frame and located at the upper end of the swing rod. The fixed frame is provided with a plurality of cloth winding rollers to be replaced. A blocking block is rotatably provided on the frame near the entrance of the sliding channel. The blocking block is provided with an avoidance channel for the shaft matching the cloth winding roller. The blocking block is provided with a blocking protrusion that resists the shaft of the cloth winding roller. The frame is provided with a rotating device for driving the blocking block to rotate.

3. The automatic roller lowering device according to claim 2, characterized in that: The rotating device includes a tooth row, which is slidably arranged on the fixed frame. The blocking block is provided with a tooth groove, and the tooth row is engaged with the tooth groove for transmission. The frame is provided with a sliding device for driving the tooth row to slide, and the frame is also provided with a return device for returning the tooth row.

4. The automatic roller lowering device according to claim 3, characterized in that: The sliding device includes a connecting rod, which is fixed on the gear row. A push groove is provided on the frame and the fixed frame. A push rod is slidably provided in the push groove. The push rod resists the connecting rod. A push member is provided on the frame for driving the push rod to slide.

5. The automatic roller lowering device according to claim 2, characterized in that: The fixing frame is arranged obliquely, and a separation hook with a separation cloth rolling roller is rotatably provided on the fixing frame.

6. The automatic roller lowering device according to claim 3, characterized in that: The return device is a return spring.

7. The automatic roller lowering device according to claim 4, characterized in that: The pushing member is a pushing cylinder.