Light adjustable intelligent buttress for assembling large-scale structure horizontal sheet

Abstract

The light adjustable intelligent buttress comprises a base, a first sleeve, a second sleeve and a third screw rod, a terrain self-adaption fine adjustment mechanism is arranged on the base, the lower end of the first sleeve is connected with the base, the lower end of the second sleeve extends into the upper end of the first sleeve, and the third screw rod is connected with the first sleeve. The position of the second sleeve relative to the first sleeve is adjustable, a thread sleeve is arranged at the upper end of the second sleeve, the lower end of the third screw rod is in threaded connection with the thread sleeve, and a structural horizontal piece supporting seat is arranged at the upper end of the third screw rod. It is ensured that the buttress can be stably supported under various complex terrains, and the overall stability and applicability are improved; fine adjustment of the height is achieved, the fine requirements of different assembling operations are met, height adjustment is more convenient and faster, and the operation efficiency is improved; the buttress device has wide application prospects and market value, and is particularly suitable for horizontal piece assembling operation of large structures such as ocean platforms.

Description

Technical Field

[0001] The utility model relates to the technical field of marine engineering, in particular to a light-weight adjustable intelligent buttress used for assembling horizontal pieces of large structures. Background Art

[0002] The assembly of large horizontal structural members is a critical step in the construction of offshore platforms. However, traditional buttress systems often suffer from bulk, weight, storage difficulties, and low efficiency. Furthermore, most are designed for single use, cannot be reused, and lack adjustability. This results in low assembly efficiency and high costs, extending construction timelines and impacting the overall efficiency and quality of assembly operations. This fails to meet the demand for efficient, economical, environmentally friendly, and precise assembly of large horizontal structural members in offshore platform construction.

[0003] Therefore, it is particularly urgent to develop a new type of pier that is lightweight, has height adjustment function, and can be managed intelligently to improve assembly efficiency and quality. Utility Model Content

[0004] The utility model provides a light-weight adjustable intelligent buttress for assembling horizontal pieces of a large structure, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, this application provides the following technical solutions:

[0006] A lightweight, adjustable intelligent pier for assembling large-scale structural horizontal pieces, comprising a base, a first sleeve, a second sleeve and a third spiral rod. The base is provided with a terrain-adaptive fine-tuning mechanism, the lower end of the first sleeve is connected to the base, the lower end of the second sleeve extends into the upper end of the first sleeve, the position of the second sleeve relative to the first sleeve is adjustable, the upper end of the second sleeve is provided with a screw sleeve, the lower end of the third spiral rod is threadedly connected to the screw sleeve, and the upper end of the third spiral rod is provided with a structural horizontal piece support seat.

[0007] Optionally, an axial notch is provided at the upper end of the first sleeve, and a clamping mechanism is provided on the outer side of the first sleeve, and the clamping mechanism is used to tighten the notch to clamp the second sleeve.

[0008] Optionally, the clamping mechanism includes a clamping sleeve and an adjusting bolt and nut, the clamping sleeve is arranged on the upper end of the first sleeve, an opening is provided on one side of the clamping sleeve, and connecting plates are respectively provided at the openings, and the adjusting bolt and nut are connected to the connecting plates.

[0009] Optionally, the terrain adaptive fine-tuning mechanism includes a plurality of fine-tuning bolts and a plurality of support seats, the upper surface of the support seat is provided with the fine-tuning bolts, and the fine-tuning bolts are threadedly connected to the base.

[0010] Optionally, the upper surface of the structural horizontal piece support seat is provided with a grid-shaped protrusion.

[0011] Optionally, the side surface of the structural horizontal piece support seat is provided with a jack hole for mounting a jack rod for rotating the structural horizontal piece support seat.

[0012] Optionally, the third screw rod is provided with a size reading for indicating the height and adjustment amount of the third screw rod.

[0013] Optionally, the outer side of the first sleeve is provided with an identification code, and identification information of the identification code includes a unique identification code of a pier, a production date, a use state, position information, and use history records and maintenance information.

[0014] In summary, the technical effects and advantages of the utility model are as follows: the base is provided with a terrain self-adaptive fine adjustment mechanism, so that the pier can be stably supported under various complex terrains, and the overall stability and applicability are improved; the screw sleeve and the third screw rod are matched to realize fine adjustment of the height, provide intuitive and accurate height indication, and meet the fine requirements of different assembly operations; the clamping mechanism, the jack rod and the like are designed to make the height adjustment of the pier more convenient and fast, and improve the operation efficiency; the utility model not only solves many problems in the prior art, but also significantly improves the efficiency and quality of assembly operations; the pier device has wide application prospect and market value, and is particularly suitable for horizontal piece assembly operations of large structures such as offshore platforms. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0016] Figure 1 It is an exploded view of the light adjustable intelligent pier for large structure horizontal piece assembly in an embodiment of the utility model.

[0017] Figure 2 It is an exploded view of the light adjustable intelligent pier for large structure horizontal piece assembly in an embodiment of the utility model.

[0018] Figure 3 It is a half sectional view of the light adjustable intelligent pier for large structure horizontal piece assembly in an embodiment of the utility model.

[0019] Figure 4The utility model discloses a top view of light adjustable intelligent pier for large structure horizontal piece assembly.

[0020] Wherein: 1, base, 2, topographic self -adaptation fine adjustment mechanism, 21, fine adjustment bolt, 22, support seat, 3, first sleeve, 4, pier two -dimensional code, 5, clamping mechanism, 51, clamping sleeve, 52, adjusting bolt nut, 6, second sleeve, 7, screw sleeve, 8, third screw rod, 9, structure horizontal piece support seat, 10, lever. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative work belong to the protection scope of the utility model.

[0022] In addition, the technical features involved in the different embodiments of the utility model described below can be combined as long as they do not conflict with each other.

[0023] The embodiment provides a light adjustable intelligent pier for large structure horizontal piece assembly, as shown in the drawing, Figures 1-4 As shown, it comprises base 1, first sleeve 3, second sleeve 6 and third screw rod 8, the base 1 is equipped with topographic self -adaptation fine adjustment mechanism 2, the lower end of the first sleeve 3 is connected with the base 1, the lower end of the second sleeve 6 extends into the upper end of the first sleeve 3, the position of the second sleeve 6 relative to the first sleeve 3 is adjustable, the upper end of the second sleeve 6 is equipped with screw sleeve 7, the lower end of the third screw rod 8 is threadedly connected with the screw sleeve 7, and the upper end of the third screw rod 8 is equipped with structure horizontal piece support seat 9.

[0024] The base 1 is made of high-strength materials, such as low-alloy high-strength steel like Q345, and has sufficient load-bearing capacity and stability. The base 1 is provided with at least six terrain-adaptive fine-adjustment mechanisms 2, each of which can be individually fine-tuned in height. In this embodiment, the terrain-adaptive fine-adjustment mechanism 2 includes multiple fine-adjustment bolts 21 and multiple support seats 22. The fine-adjustment bolts 21 are provided on the upper surfaces of the support seats 22, and the fine-adjustment bolts 21 are threadedly connected to the base 1. The support seats 22 are used to contact the ground, and the height of the fine-adjustment bolts 21 can be manually adjusted to accommodate uneven ground, ensuring the overall stability of the pier. The terrain-adaptive fine-adjustment mechanism 2 can also be a threaded adjustment rod, a spring adjuster, or a hydraulic adjuster. The terrain-adaptive fine-adjustment mechanism 2 can adjust its height according to the complex terrain of the site, ensuring that the base 1 maintains stable contact with the ground. This design ensures that the pier can be placed stably in various terrains, improving the overall stability of the pier.

[0025] The first sleeve 3, serving as an outer sleeve, is disposed at the upper end of the base 1. The identification code is disposed on the exterior of the first sleeve 3. In this embodiment, the identification code is a pier QR code 4. The pier QR code 4 includes the pier's unique identification code, production date, usage status, location information, usage history, and maintenance information. Scanning the code with a mobile phone or other electronic device enables intelligent management and positioning of the pier, including tracking, status monitoring, usage logging, and maintenance notes, thereby improving management efficiency.

[0026] The second sleeve 6 is installed inside the first sleeve 3, and the height of the second sleeve 6 is adjusted and fixed by the clamping mechanism 5. Optionally, an axial notch is provided at the upper end of the first sleeve 3, and a clamping mechanism 5 is provided on the outer side of the first sleeve 3, and the clamping mechanism 5 is used to tighten the notch to clamp the second sleeve 6.

[0027] Optionally, the clamping mechanism 5 includes a clamping sleeve 51 and an adjusting bolt and nut 52. The clamping sleeve 51 is sleeved on the upper end of the first sleeve 3. An opening is provided on one side of the clamping sleeve 51, and a connecting plate is provided at each opening. The adjusting bolt and nut 52 is connected to the connecting plate. When the clamping mechanism 5 is loosened, the second sleeve 6 can slide freely up and down in the first sleeve 3 to adjust the height; when the clamping mechanism 5 is clamped, the position of the second sleeve 6 is fixed to prevent it from sliding, and the operation is simple and quick. The clamping mechanism 5 can also be a structure such as an eccentric wheel, a cam or a clamping ring. This design allows the height of the pier to be adjusted over a wide range as needed, thereby improving the flexibility of the assembly operation.

[0028] Optionally, the screw sleeve 7 is arranged on the top of the second sleeve 6 and cooperates with the third screw rod 8. The fine adjustment of the height of the pier can be realized by rotating the third screw rod 8. The third screw rod 8 is provided with a size reading, which can be a scale or a digital display screen, etc., for accurately indicating the height and adjustment amount of the third screw rod 8, and providing an intuitive and accurate height indication.

[0029] The structural horizontal piece support seat 9 is fixedly installed on the top of the third screw rod 8 and is used for supporting a large structural horizontal piece. The upper surface of the structural horizontal piece support seat 9 is provided with a grid-shaped protrusion to increase the friction with the structural horizontal piece and improve the stability. The two sides of the structural horizontal piece support seat 9 are provided with holes for installing the winch rod 10. The winch rod 10 is used for rotating the structural horizontal piece support seat 9, thereby rotating the third screw rod 8, thereby realizing the height adjustment of the third screw rod 8. The winch rod 10 and the structural horizontal piece support seat 9 adopt a quick connection structure, which is convenient for dismounting and mounting the winch rod 10. This design makes the height adjustment more convenient and fast, and improves the work efficiency.

[0030] The support pier of the embodiment uses the following steps: Step 1, support pier preparation work: according to the assembly requirements and engineering drawings of large structure horizontal piece, determine the number and specification of the required support pier. Use mobile devices (such as smart phones or tablets) to scan the support pier two-dimensional code 4 to obtain the basic information of the support pier, including unique identification code, production date, use state, location information, etc. Check the integrity and functionality of the support pier to ensure that the support pier is undamaged and that all components are in normal operation. Step 2, terrain adaptation and support pier arrangement: according to the actual terrain of the site, use the terrain self-adaptive fine-tuning mechanism 2 on the base 1 of the support pier to fine-tune the height of each support pier, and fine-tune by rotating the fine-tuning bolt 21 to ensure that the support pier can be placed stably under various terrains. According to the large structure horizontal piece drawing and process requirements, arrange the support pier at the predetermined position. Ensure that the spacing and position between the support piers meet the assembly requirements, while considering the weight distribution of the horizontal piece and the rationality of the support points. Step 3, support pier height coarse adjustment: loosen the clamping mechanism 5 on the second sleeve 6 so that it can freely slide in the first sleeve 3. According to the assembly height requirements of the large structure horizontal piece, slide the second sleeve 6 up and down manually to coarsely adjust the height. When the approximate required height is reached, tighten the clamping mechanism 5 to fix the position of the second sleeve 6. Step 4, support pier height fine adjustment: use the winding rod 10 to rotate the structure horizontal piece support seat, thereby rotating the third screw rod 8 to finely adjust the height. Observe the size reading on the third screw rod 8 to ensure that the height of the support pier is accurately adjusted to the required value. The winding rod 10 can be used to adjust the height from both sides of the structure horizontal piece support seat 9. Step 5, large structure horizontal piece assembly: place the large structure steel on the adjusted support pier to ensure that the large structure steel is in close contact with the contact surface of the structure horizontal piece support seat 9. According to the assembly drawing and process requirements, gradually complete the assembly of the horizontal piece. During the assembly process, pay attention to checking the flatness and perpendicularity of the horizontal piece to ensure the assembly quality. Step 6, intelligent management and monitoring: during the assembly process, scan the support pier two-dimensional code 4 through the mobile device to update the use state and maintenance information of the support pier, such as adding maintenance information if the support pier fails during use. These information can be uploaded to the intelligent management system in real time for remote monitoring and management. Use the intelligent management system to remotely monitor and manage the support pier, including location tracking, state monitoring, use record inquiry, maintenance reminder, etc. Through intelligent management, the use of the support pier can be monitored in real time, and potential problems can be found and handled in a timely manner. Step 7, subsequent maintenance and adjustment: according to the use and maintenance information of the support pier, regularly check and maintain the support pier. Including checking the integrity, functionality, fastening degree, etc. of the support pier to ensure the stable and reliable performance of the support pier. If the height or position of the support pier needs to be adjusted, the relevant operations in steps 2 and 3 can be repeated.

[0031] In summary, this embodiment provides an innovative large-scale structural horizontal sheet assembly pier device. The first sleeve and the second sleeve are made of lightweight materials, such as magnesium alloy, aluminum alloy, etc., which are light in weight and greatly reduce the difficulty of carrying the pier; the management and positioning of the pier are achieved by scanning the pier QR code, which improves the assembly adjustment efficiency and management level; the base is provided with a terrain adaptive fine-tuning mechanism to ensure that the pier can be stably supported in various complex terrains, thereby improving the overall stability and applicability; the screw sleeve cooperates with the third screw rod to achieve fine adjustment of the height, providing an intuitive and accurate height indication, meeting the delicate requirements of different assembly operations; the design of the clamping mechanism, the twist rod, etc. makes the height adjustment of the pier more convenient and quick, thereby improving the operation efficiency. The utility model not only solves many problems in the prior art, but also significantly improves the efficiency and quality of the assembly operation. The pier device has broad application prospects and market value, and is particularly suitable for horizontal sheet assembly operations of large structures such as offshore platforms.

[0032] For ease of description, spatially relative terms such as "upper," "lower," "outer," and "inner" are used in the embodiments to describe the relationship of one element or feature relative to another element or feature shown in the figures. It should be understood that these spatial terms are intended to encompass different orientations of the device during use or operation in addition to the orientation shown in the figures. Thus, the exemplary term "lower" encompasses both upper and lower orientations.

[0033] Furthermore, relational terms such as "3" and "4" etc. are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

[0034] Although the preferred implementation cases of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms of specific changes without departing from the scope of protection of the utility model and the claims, which all fall within the scope of protection of the present invention.

Claims

1. A lightweight, adjustable, intelligent buttress for assembling horizontal pieces of large structures, characterized in that: It includes a base, a first sleeve, a second sleeve and a third screw rod. The base is provided with a terrain adaptive fine-tuning mechanism. The lower end of the first sleeve is connected to the base, and the lower end of the second sleeve extends into the upper end of the first sleeve. The position of the second sleeve relative to the first sleeve is adjustable. The upper end of the second sleeve is provided with a screw sleeve. The lower end of the third screw rod is threadedly connected to the screw sleeve. The upper end of the third screw rod is provided with a structural horizontal plate support seat.

2. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 1 is characterized in that: An axial notch is provided at the upper end of the first sleeve, and a clamping mechanism is provided on the outer side of the first sleeve. The clamping mechanism is used to tighten the notch to clamp the second sleeve.

3. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 2 is characterized in that: The clamping mechanism includes a clamping sleeve and an adjusting bolt and nut. The clamping sleeve is arranged on the upper end of the first sleeve. An opening is provided on one side of the clamping sleeve. Connecting plates are respectively provided at the openings. The adjusting bolt and nut are connected to the connecting plates.

4. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 1 is characterized in that: The terrain adaptive fine-tuning mechanism includes a plurality of fine-tuning bolts and a plurality of support seats. The upper surface of the support seat is provided with the fine-tuning bolts, and the fine-tuning bolts are threadedly connected to the base.

5. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 1 is characterized in that: The upper surface of the structural horizontal piece support seat is provided with a grid-shaped protrusion.

6. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 1, characterized in that: A socket for installing a twist rod is provided on the side surface of the structural horizontal piece support seat, and the twist rod is used to rotate the structural horizontal piece support seat.

7. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 1 is characterized in that: The third screw rod is provided with a dimension reading for indicating the height and adjustment amount of the third screw rod.

8. The light-weight adjustable intelligent buttress for assembling horizontal pieces of large structures according to claim 1 is characterized in that: An identification code is provided on the outer side of the first casing, and the identification information of the identification code includes the unique identification code of the buttress, production date, usage status, location information, usage history record and maintenance information.

Images