Visual inspection and data uploading MES system

Through visual inspection and data uploading to the MES system, combined with mobile structure and visual components, the problem of low manual inspection efficiency of hot press welding machines is solved, and fast, accurate inspection and high-quality welding are achieved.

CN223435914UActive Publication Date: 2025-10-14SUZHOU BRITISH AIR AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422628424.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-14
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing hot pressing welding machine detection mainly relies on manual labor, which has the problems of high error rate and low efficiency.

Method used

Visual inspection and data upload to the MES system are used. The Y-axis, X-axis and Z-axis moving structures are used to adjust the position of the hot pressing components. Combined with visual components, fast and accurate inspection is carried out to reduce manual inspection time and labor intensity. At the same time, a pressure monitoring box is used to accurately control the pressure during the hot pressing process.

Benefits of technology

It can quickly identify product defects, reduce manual inspection time, improve welding quality and efficiency, and ensure product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223435914U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of welding equipment, and discloses a visual inspection and data uploading MES system which comprises an equipment platform, an industrial control all-in-one machine and a precise high-frequency power source, the precise high-frequency power source is arranged on one side of the equipment platform, the industrial control all-in-one machine is arranged on the other side of the equipment platform, a support is arranged on the rear portion of the upper end face of the equipment platform, and the upper end face of the equipment platform is provided with a camera. The industrial control all-in-one machine is fixedly connected to the lower portion of the center of one side wall of the support, an X-axis moving structure is arranged at the center of the upper end face of the support, a Z-axis moving structure is slidably connected to the front portion of the upper end face of the X-axis moving structure, a hot pressing assembly is arranged on the front end face of the Z-axis moving structure, and a pressure monitoring box is arranged on the upper end face of the hot pressing assembly. According to the utility model, the visual assembly is used for detection, product defects can be quickly identified, the time and labor intensity required by manual detection are reduced, and the hot-pressing assembly accurately controls the pressure in the hot-pressing process through the pressure monitoring box, so that the product quality is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding equipment technical field especially relates to a visual inspection and data upload MES system. BACKGROUND

[0002] Hot press welding machine is a kind of equipment using hot-pressing technology to weld, it connects two or more workpieces by heating and applying pressure, this welding method is widely used in the welding of plastics, metals, composite materials and other materials, hot press welding machine is based on the principle that thermoplastic material will soften or even melt when heated to a certain temperature, by applying pressure, the softened material can be shaped and fused with other materials, and a firm welded joint is formed after cooling.

[0003] There are still some problems in the use process of the existing hot press welding machine, artificial detection mainly relies on subjectivity, the error rate is higher, and the detection efficiency is slow, therefore, the technical personnel in the field provides a kind of visual inspection and data upload MES system to solve the problems in the background technology. UTILITY MODEL CONTENT

[0004] The utility model discloses a visual inspection and data upload MES system to solve the shortcomings in the prior art, when using, the workpiece is placed on the upper end face of tool tray, the position of hot-pressing assembly is adjusted by controlling Y-axis moving structure, X-axis moving structure and Z-axis moving structure, fast and accurate detection and operation are realized, the detailed position is detected by visual assembly, product defects can be quickly identified, and the time and labor intensity required for manual detection are reduced.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of visual inspection and data upload MES system, including equipment platform, industrial computer and precision high-frequency power supply, the precision high-frequency power supply is arranged at one side of equipment platform, the industrial computer is arranged at the other side of equipment platform, the bracket is equipped at the upper end face rear of equipment platform, the industrial computer is fixedly connected at the lower side of the center of the one side wall of bracket, the X-axis moving structure is equipped at the upper end face center of bracket, the Z-axis moving structure is slidably connected at the upper end face front of X-axis moving structure, the hot-pressing assembly is equipped at the front end surface of Z-axis moving structure, the pressure monitoring box is equipped at the upper end surface of hot-pressing assembly, the visual assembly is equipped at the front end surface of hot-pressing assembly;

[0006] Through the above technical scheme, detection is carried out by visual assembly, product defects can be quickly identified, and the time and labor intensity required for manual detection are reduced, the pressure monitoring box can accurately control the pressure in the hot-pressing process, to ensure product quality.

[0007] Further, the hot pressing assembly comprises a hot pressing head, two copper cables, a pressure adjusting bolt, a copper belt, a welding head four-way leveling mechanism and a hot pressing welding head, the pressure adjusting bolt is arranged at the center of the upper end face of the hot pressing head, the two copper cables are arranged at the upper center of the two side walls of the hot pressing head respectively, the welding head four-way leveling mechanism is arranged at the lower end of the hot pressing head, the copper belt is arranged at the lower end of the welding head four-way leveling mechanism, and the hot pressing welding head is arranged at the center of the lower end face of the copper belt.

[0008] By the above technical scheme, the pressure adjusting bolt cooperates with the pressure monitoring box to adjust the pressing force, thereby improving the safety of the equipment.

[0009] Further, the copper belt is fixedly connected to the two side walls of the hot pressing head.

[0010] By the above technical scheme, the stability of the copper belt is improved.

[0011] Further, the operation panel is arranged at the front side of the center of the front end face of the equipment platform.

[0012] By the above technical scheme, the operation panel is used for integrated control.

[0013] Further, the Y-axis moving structure is arranged at the front center of the upper end face of the equipment platform, and the tool tray is slidably connected to the upper end face of the Y-axis moving structure.

[0014] By the above technical scheme, the Y-axis moving structure drives the tool tray to move forward and backward, so that the position of the structure to be welded can be adjusted.

[0015] The utility model has the advantages of the following beneficial effects:

[0016] 1. In the utility model, when the visual detection and data uploading MES system is used, the workpiece is placed on the upper end face of the tool tray, the position of the hot pressing assembly is adjusted by controlling the Y-axis moving structure, the X-axis moving structure and the Z-axis moving structure, rapid and accurate detection and operation are realized, the detailed position is detected by the visual assembly, product defects can be rapidly identified, and the time and labor intensity required for manual detection are reduced.

[0017] 2. In the utility model, the hot pressing assembly can accurately control the pressure in the hot pressing process through the pressure monitoring box, the product quality is ensured, the welding head four-way leveling mechanism and the pressure adjusting bolt are arranged to allow accurate leveling and pressure adjustment of the hot pressing welding head, and the welding quality is improved. DRAWINGS

[0018] Figure 1 A perspective view of a visual detection and data uploading MES system is provided.

[0019] Figure 2 Another perspective view of the visual inspection and data uploading MES system according to the present application;

[0020] Figure 3 A front view of the visual inspection and data uploading MES system according to the present application;

[0021] Figure 4 A perspective view of the hot pressing assembly of the visual inspection and data uploading MES system according to the present application.

[0022] Legend:

[0023] 1, equipment platform; 2, industrial computer all-in-one machine; 3, Y-axis moving structure; 4, X-axis moving structure; 5, pressure monitoring box; 6, visual assembly; 7, hot pressing assembly; 701, hot pressing head; 702, copper cable; 703, pressure adjusting bolt; 704, copper strip; 705, welding head four-way leveling mechanism; 706, hot pressing welding head; 8, precision high-frequency power supply; 9, operation panel; 10, tool tray; 11, support; 12, Z-axis moving structure. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Reference Figures 1-4 The present application provides an embodiment: a visual inspection and data uploading MES system, comprising an equipment platform 1, an industrial computer all-in-one machine 2 and a precision high-frequency power supply 8. The precision high-frequency power supply 8 is arranged on one side of the equipment platform 1, and the industrial computer all-in-one machine 2 is arranged on the other side of the equipment platform 1. A support 11 is arranged at the rear of the upper end surface of the equipment platform 1. The industrial computer all-in-one machine 2 is fixedly connected to the lower center of one side wall of the support 11. An X-axis moving structure 4 is arranged at the center of the upper end surface of the support 11. A Z-axis moving structure 12 is slidably connected to the front of the upper end surface of the X-axis moving structure 4. A hot pressing assembly 7 is arranged at the front end surface of the Z-axis moving structure 12. A pressure monitoring box 5 is arranged at the upper end surface of the hot pressing assembly 7. The hot pressing assembly 7 can accurately control the pressure in the hot pressing process through the pressure monitoring box 5, so as to ensure the product quality. A visual assembly 6 is arranged at the front end surface of the hot pressing assembly 7. The visual assembly 6 can detect and quickly identify product defects, thereby reducing the time and labor intensity required for manual detection.

[0026] The hot-pressing assembly 7 comprises a hot-pressing head 701, two copper cables 702, a pressure adjusting bolt 703, a copper belt 704, a four-way leveling mechanism 705 of the welding head and a hot-pressing welding head 706, the pressure adjusting bolt 703 is arranged at the center of the upper end face of the hot-pressing head 701, the two copper cables 702 are arranged at the center of the upper side walls of the hot-pressing head 701 respectively, the four-way leveling mechanism 705 of the welding head is arranged at the lower end of the hot-pressing head 701, the copper belt 704 is arranged at the lower end of the four-way leveling mechanism 705 of the welding head, the hot-pressing welding head 706 is arranged at the center of the lower end face of the copper belt 704, the pressure adjusting bolt 703 cooperates with the pressure monitoring box 5 to adjust the pressing force, thereby improving the safety of the equipment, and the copper belt 704 is fixedly connected to the side walls of the hot-pressing head 701, thereby improving the stability of the copper belt 704.

[0027] An operation panel 9 is arranged at the center of the front end face of the equipment platform 1, the integrated control is realized through the operation panel 9, a Y-axis moving structure 3 is arranged at the center of the upper end face of the equipment platform 1, a tool tray 10 is slidably connected to the upper end face of the Y-axis moving structure 3, the tool tray 10 is driven by the Y-axis moving structure 3 to move forward and backward, thereby facilitating the adjustment of the position of the structure to be welded.

[0028] Working principle: in use, the workpiece is placed on the upper end face of the tool tray 10, the position of the hot-pressing assembly 7 is adjusted through the control of the Y-axis moving structure 3, the X-axis moving structure 4 and the Z-axis moving structure 12, the rapid and accurate detection and operation are realized, the detailed position is detected through the visual assembly 6, the product defects can be quickly identified, the time and labor intensity required for manual detection are reduced, the pressure in the hot-pressing process can be accurately controlled through the pressure monitoring box 5 of the hot-pressing assembly 7, thereby ensuring the product quality, the four-way leveling mechanism 705 of the welding head and the pressure adjusting bolt 703 allow the accurate leveling and pressure adjustment of the hot-pressing welding head 706, thereby improving the welding quality.

[0029] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A visual inspection and data upload MES system, comprising an equipment platform (1), an industrial control all-in-one machine (2) and a precision high-frequency power supply (8), wherein the precision high-frequency power supply (8) is arranged on one side of the equipment platform (1), and the industrial control all-in-one machine (2) is arranged on the other side of the equipment platform (1), characterized in that: A bracket (11) is provided at the rear of the upper end face of the equipment platform (1); the industrial control all-in-one machine (2) is fixedly connected to the lower center of a side wall of the bracket (11); an X-axis moving structure (4) is provided at the center of the upper end face of the bracket (11); a Z-axis moving structure (12) is slidably connected to the front of the upper end face of the X-axis moving structure (4); a hot pressing component (7) is provided at the front end face of the Z-axis moving structure (12); a pressure monitoring box (5) is provided at the upper end face of the hot pressing component (7); and a visual component (6) is provided at the front end face of the hot pressing component (7).

2. A visual inspection and data upload MES system according to claim 1, characterized in that: The hot pressing assembly (7) comprises a hot pressing head (701), two copper cables (702), a pressure adjusting bolt (703), a copper belt (704), a welding head four-way leveling mechanism (705) and a hot pressing welding head (706), wherein the pressure adjusting bolt (703) is arranged at the center of the upper end surface of the hot pressing head (701), the two copper cables (702) are respectively arranged at the upper center of the two side walls of the hot pressing head (701), the welding head four-way leveling mechanism (705) is arranged at the lower end of the hot pressing head (701), the copper belt (704) is arranged at the lower end of the welding head four-way leveling mechanism (705), and the hot pressing welding head (706) is arranged at the center of the lower end surface of the copper belt (704).

3. A visual inspection and data upload MES system according to claim 2, characterized in that: The two sides of the copper strip (704) are fixedly connected to the two side walls of the hot press head (701).

4. The visual inspection and data upload MES system according to claim 1, characterized in that: An operating panel (9) is provided at the front side of the center of the front end surface of the equipment platform (1).

5. The visual inspection and data uploading MES system according to claim 1 is characterized in that: A Y-axis moving structure (3) is provided at the front center of the upper end surface of the equipment platform (1), and a tooling tray (10) is slidably connected to the upper end surface of the Y-axis moving structure (3).