Torsion balance retaining device for cable armor layer production
The guiding mechanism and telescopic tube mechanism solve the problem of unbalanced torsion of the armored steel wire, achieve uniform stress distribution in the cable armor layer, and improve the strength and life of the cable.
Patent Information
- Application Number
- CN202422810677.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-19
AI Technical Summary
During the torsion process, the armored steel wire is prone to pre-twisting failure, resulting in torsion imbalance and excessive internal stress in the armored steel wire, affecting the service life and strength of the cable.
The guide mechanism and telescopic cylinder mechanism are adopted to form a fixed motion trajectory and adjust the tension force through the guide wheel to ensure that the armored steel wire remains balanced during the torsion process and reduce internal stress.
It effectively improves the overall strength and fatigue life of the cable, extends its service life, and prevents uneven stress and torsional imbalance in the armor layer during the molding process.
Smart Images

Figure CN223436369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a torsion balance maintaining device for cable armor layer production. Background Art
[0002] At present, the armor assembly technology is to twist the armor wire onto the cable body through an armoring machine. However, during the twisting process, the armor wire is prone to pre-twisting and it is easy to cause strong stress inside the armor wire.
[0003] The above situation may easily lead to the armored steel wire "turning over" during the assembly process, causing the armored steel wire to deviate from the set torsion angle, resulting in torsional imbalance and reducing the service life of the cable; and the strong stress inside the steel wire may also easily cause fatigue damage.
[0004] Therefore, the inventors believe that how to solve the above technical problems is a technical problem that the technicians in this field urgently need to solve.
[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0006] In response to the above technical problems, an embodiment of the present utility model provides a torsional balance maintaining device for cable armor layer production to solve the problems raised in the above background technology.
[0007] The utility model provides the following technical solutions:
[0008] A torsional balance maintaining device for cable armor production, comprising:
[0009] The armored machine distribution plate has a plurality of trapezoidal groove threading holes arranged on its circumferential edge;
[0010] Guide mechanism: A guide mechanism is provided on the front side of the armoring machine distribution plate at the position of each trapezoidal slot threading hole;
[0011] The guide mechanism includes a distribution plate vertically fixed on the armoring machine distribution disk, and a first guide wheel, a second guide wheel and a third guide wheel that are sequentially connected to the distribution plate in rotation; the second guide wheel is provided with an annular trapezoidal groove along its circumference.
[0012] Preferably, the first guide wheel, the second guide wheel and the third guide wheel are arranged in a herringbone shape.
[0013] Preferably, the first guide wheel and the second guide wheel are both circular guide wheels.
[0014] Preferably, it further includes a telescopic cylinder mechanism; the telescopic cylinder mechanism includes a first telescopic cylinder and a second telescopic cylinder;
[0015] The second telescopic cylinder is fixed on the rear side of the armoring machine distribution disk, and the first telescopic cylinder is fixed on the process position of the armoring machine adjacent to the armoring machine distribution disk; the second telescopic cylinder is embedded in the outer surface of the first telescopic cylinder and the first telescopic cylinder and the second telescopic cylinder are locked by screws.
[0016] Preferably, the second telescopic cylinder is provided with radially distributed threaded holes, and screws are inserted into the threaded holes to lock the first telescopic cylinder and the second telescopic cylinder.
[0017] The embodiment of the present invention provides a torsional balance maintaining device for cable armor layer production, which has the following beneficial effects: the present invention can reduce internal stress during the armor layer forming process by limiting the movement trajectory of the armor steel wire and adjusting the tension of the armor steel wire, thereby effectively improving the overall strength and fatigue life of the cable and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural diagram of the utility model from angle 1;
[0019] Figure 2 This is a structural diagram of the second angle of the present invention;
[0020] Figure 3 This is a schematic structural diagram of the guide mechanism in the present utility model;
[0021] Figure 4 For this utility model Figure 1 A partial enlarged view of middle A;
[0022] Figure 5 For this utility model Figure 2 A partial enlarged view of B. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts shall fall within the scope of protection of the present invention.
[0024] In response to the problems mentioned in the above background technology, the embodiment of the present invention provides a torsional balance maintaining device for cable armor production to solve the above technical problems. The technical solution is as follows:
[0025] Example 1: See Figure 1-Figure 5 .
[0026] A torsional balance maintaining device for cable armor production, comprising:
[0027] The armoring machine distribution plate 100 has a plurality of trapezoidal groove threading holes 110 provided on the circumferential edge of the armoring machine distribution plate 100;
[0028] A guide mechanism 200 is provided on the front side of the armoring machine distribution plate 100 at the position of each trapezoidal slot threading hole 110;
[0029] The guide mechanism 200 includes a distribution plate 210 vertically fixed on the armoring machine distribution plate 100, and a first guide wheel 230, a second guide wheel 220 and a third guide wheel 240 sequentially connected to the distribution plate 210; the second guide wheel 220 is provided with a ring-shaped trapezoidal groove 221 along its circumference.
[0030] In this embodiment, the first guide wheel 230, the second guide wheel 220, and the third guide wheel 240 are arranged in a herringbone shape; the second guide wheel 220 is located in the middle; the design of the first, second, and third guide wheels being arranged in a herringbone shape can effectively guide the armored steel wire, forming a relatively fixed motion trajectory, and reducing instability during movement.
[0031] In this embodiment, the first guide wheel 230 and the second guide wheel 220 are both circular guide wheels.
[0032] The first guide wheel 230 is responsible for guiding the armored steel wire into the guide mechanism 200, ensuring that the steel wire can pass through each guide wheel smoothly;
[0033] The second guide wheel 220 is provided with a trapezoidal groove 221 on its circumference, which can effectively grasp the armor wire and exert a certain pressure on it, so that the wire moves along a preset trajectory and prevents it from deflecting or "turning over" during movement;
[0034] The third guide wheel 240 continues to guide the armored steel wire so that it can eventually smoothly enter other process parts of the armoring machine.
[0035] The combination and structural arrangement of the guide wheels on the guide mechanism 200 allow the entering armored steel wire to form a W-shaped path in the guide mechanism 200. This path locks the movement trajectory of the armored steel wire and prevents the armored steel wire from "turning over" during movement. In addition, the structural design of the guide mechanism 200 makes the stress on the passing armored steel wire more uniform during the forming process, thereby reducing the generation of internal stress and reducing the torsional imbalance caused by uneven tension.
[0036] Example 2: See Figure 2 .
[0037] A torsional balance maintaining device for cable armor layer production also includes: a telescopic cylinder mechanism;
[0038] The telescopic cylinder mechanism includes a first telescopic cylinder 310 and a second telescopic cylinder 320;
[0039] The second telescopic cylinder 320 is fixed to the rear side of the armoring machine distribution disk 100, and the first telescopic cylinder 310 is fixed to the process position of the armoring machine adjacent to the armoring machine distribution disk 100; the second telescopic cylinder 320 is embedded in the outer surface of the first telescopic cylinder 310 and the first telescopic cylinder 310 and the second telescopic cylinder 320 are locked by screws.
[0040] In this embodiment, a threaded hole 321 is provided on the second telescopic tube 320 , and a screw is inserted into the threaded hole 321 to lock the first telescopic tube 310 and the second telescopic tube 320 .
[0041] By designing the telescopic cylinder mechanism, the tension of the armored steel wire before entering the guide mechanism 200 can be optimized and adjusted; reasonable tension can prevent the steel wire from "turning over" during the forming process, ensuring the uniformity and reliability of the armor layer.
[0042] The working method of the torsion balance maintaining device for cable armor production provided by the embodiment of the utility model is as follows:
[0043] 1. First, adjust the translational sliding position of the second telescopic cylinder 320 on the first telescopic cylinder 310 to adjust and control the distance between the armoring machine distribution plate 100 and the adjacent process part (compression structure) in front of it. By optimizing the telescopic cylinder mechanism, the tension force of the armor steel wire during the forming process can be better optimized and eliminated. When the second telescopic cylinder 320 reaches the appropriate position, it is fixed with screws.
[0044] 2. When the armored steel wires reach the armoring machine distribution plate 100, they first pass through the trapezoidal groove threading holes 110 of the armoring machine distribution plate 100 one by one, and then enter the guide mechanism 200. In the guide mechanism 200, they first pass through the first guide wheel 230, then are stuck in the trapezoidal groove 221 of the second guide wheel 220, and then pass through the third guide wheel 240 and are led out and then enter other process structures of the armoring machine. The cooperation of the guide wheels in the above-mentioned guide mechanism 200 causes the armored steel wire to be extruded into a W shape and positioned, locking the motion trajectory of the armored steel wire and making the stress on the armored steel wire more uniform during the forming process.
[0045] 3. The utility model discloses a stretchable barrel mechanism and guide mechanism cooperate, the movement track of armoring steel wire is locked, can prevent the armoring steel wire in the movement process produce " turn over " the situation, and the tension of armoring steel wire is eliminated before guide mechanism, further prevent the steel wire armoring layer when forming appear " turn over " the situation, simultaneously, the cooperation of above -mentioned structure, the generation of armoring steel wire internal stress is reduced, make the cable own strength get effective improvement, and the armoring layer appears fatigue life to reach the design year to get effective improvement.
[0046] The utility model discloses a kind of torsion balance maintaining devices for cable armoring layer production provided in the embodiment, with the following beneficial effects: the utility model, by limiting the movement track of armoring steel wire and adjusting the tension of armoring steel wire, can reduce internal stress in the armoring layer forming process, to effectively improve the overall strength and fatigue life of cable, prolong its service life.
[0047] The device embodiments described above are only schematic, wherein the units illustrated as separate components can or can not be physically separate, and the components illustrated as units can or can not be physical units. They can be located in one place or distributed on multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment.
[0048] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood broadly, for example, can be fixed connection, or can be detachable connection, or integrated; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the communication or interaction between two elements, unless otherwise explicitly limited, the above-mentioned terms in the utility model can be understood according to specific circumstances by the person skilled in the art.
[0049] It can be understood that, for those skilled in the art, the technical scheme and the utility model concept of the utility model can be replaced or changed equivalently, and all these changes or replacements should belong to the protection scope of the claims attached to the utility model.
Claims
1. A torsional balance maintaining device for cable armor production, characterized in that: include: The armored machine distribution plate has a plurality of trapezoidal groove threading holes arranged on its circumferential edge; Guide mechanism: A guide mechanism is provided on the front side of the armoring machine distribution plate at the position of each trapezoidal slot threading hole; The guide mechanism includes a distribution plate vertically fixed on the armoring machine distribution disk, and a first guide wheel, a second guide wheel and a third guide wheel that are sequentially connected to the distribution plate in rotation; the second guide wheel is provided with an annular trapezoidal groove along its circumference.
2. The torsional balance maintaining device for cable armor production according to claim 1, characterized in that: The first guide wheel, the second guide wheel and the third guide wheel are arranged in a herringbone shape.
3. The torsional balance maintaining device for cable armor production according to claim 1, characterized in that: The first guide wheel and the second guide wheel are both circular guide wheels.
4. The torsional balance maintaining device for cable armor production according to claim 1, characterized in that: It also includes a telescopic cylinder mechanism; the telescopic cylinder mechanism includes a first telescopic cylinder and a second telescopic cylinder; The second telescopic cylinder is fixed on the rear side of the armoring machine distribution disk, and the first telescopic cylinder is fixed on the process position of the armoring machine adjacent to the armoring machine distribution disk; the second telescopic cylinder is embedded in the outer surface of the first telescopic cylinder and the first telescopic cylinder and the second telescopic cylinder are locked by screws.
5. The torsional balance maintaining device for cable armor production according to claim 4, characterized in that: The second telescopic cylinder is provided with threaded holes distributed in radial direction, and screws are inserted into the threaded holes to lock the first telescopic cylinder and the second telescopic cylinder.