Rapid extraction device for extraction of paeonia ostii

Abstract

The utility model relates to the technical field of extraction equipment, and discloses a rapid extraction device for extraction of paeonia ostii, the rapid extraction device comprises a bottom plate, the upper surface of the bottom plate is provided with a colloid mill, and the bottom end of the colloid mill is provided with a discharge pipe. According to the rapid extraction device for extracting the paeonia ostii flowers, the colloid mill and the ultra-high-temperature instantaneous sterilizer are combined for use, so that efficient and rapid extraction of the paeonia ostii flowers is realized, the rapid crushing effect of the colloid mill is combined with the instantaneous extraction function of the ultra-high-temperature instantaneous sterilizer, the extraction time is greatly shortened, and the extraction efficiency is improved. According to the device, in the extraction process, temperature and time parameters are strictly controlled, and the taste and functional components of the paeonia ostii flowers are effectively reserved through low-temperature crushing of the colloid mill and accurate control of the ultrahigh-temperature instantaneous sterilizer, so that the quality of the paeonia ostii flowers is improved, and the quality of the paeonia ostii flowers is improved. The damage to medicinal material components caused by high-temperature long-time treatment is avoided, and the product quality is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of leaching equipment, in particular to a rapid leaching device for extracting Danfeng peony flowers. BACKGROUND

[0002] The extraction of traditional Chinese medicinal materials is an important link in the production process of traditional Chinese medicine preparations. Traditional extraction methods, such as decoction and soaking, are relatively simple to operate, but often face problems such as long extraction time, low extraction efficiency, and large loss of medicinal ingredients. With technological progress, new extraction technologies such as supercritical extraction and microwave extraction have emerged, but the complexity and high cost of the equipment required for these advanced technologies limit their application in large-scale production.

[0003] Existing extraction technologies for traditional Chinese medicinal materials have obvious shortcomings in extraction efficiency, retention of medicinal ingredients, and convenience of operation, especially when dealing with specific medicinal materials such as Danfeng peony flowers. These technologies have limitations in fully extracting and retaining the unique flavor and active ingredients of the flowers. CONTENT OF THE INVENTION

[0004] To overcome the shortcomings of the prior art, the present application provides a rapid leaching device for extracting Danfeng peony flowers, which has the advantages of good extraction efficiency and solves the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: a rapid leaching device for extracting Danfeng peony flowers, comprising a bottom plate, wherein the upper surface of the bottom plate is provided with a colloid mill, the bottom end of the colloid mill is provided with a discharge pipe, the other end of the discharge pipe is fixedly connected with a detection tube, the left end of the detection tube is respectively provided with a flow control valve and a first temperature sensor;

[0006] The upper surface of the bottom plate is provided with an ultra-high temperature instantaneous sterilizer, the inside of the ultra-high temperature instantaneous sterilizer is provided with three cavities, the inner wall of the lowermost cavity is fixedly connected with a sterilization outlet pipe, the bottom end of each of the two uppermost cavities is fixedly connected with a communication pipe, and the inside of each of the sterilization outlet pipe and the communication pipe is provided with an electromagnetic valve;

[0007] The upper surface of the bottom plate is provided with a plate-and-frame filter press, and a plurality of vibrators are installed on a group of plate frames of the plate-and-frame filter press.

[0008] Through the above scheme, through the combination of the integrated colloid mill and the ultra-high temperature instantaneous sterilizer, the efficient and rapid extraction of Danfeng peony flowers is realized. The rapid crushing function of the colloid mill and the instantaneous extraction function of the ultra-high temperature instantaneous sterilizer are combined, which greatly shortens the extraction time and significantly improves the extraction efficiency, thereby meeting the demand of large-scale production. In the extraction process, the temperature and time parameters are strictly controlled. Through the low-temperature crushing of the colloid mill and the precise control of the ultra-high temperature instantaneous sterilizer, the taste and effective components of Danfeng peony flowers are effectively preserved, the damage to the medicinal material components caused by high-temperature long-time treatment is avoided, the product quality is improved, and the original characteristics and curative effect of the medicinal material are ensured. The first temperature sensor and the flow control valve arranged on the detection tube ensure the stability of the slurry temperature and flow entering the ultra-high temperature instantaneous sterilizer, further improving the stability and controllability of the extraction effect. The ultra-high temperature instantaneous sterilizer is provided with multiple cavities inside, which allows the residence time of the slurry in each cavity to be adjusted according to the actual demand, thereby realizing different degrees of extraction effect. This design not only improves the flexibility of extraction, but also makes the extraction process more refined, which can better meet the requirements of different products for the content of medicinal material components. The vibrator provided on the plate and frame filter press promotes the filter residue on the filter cloth to fall off through vibration waves, improves the filtration efficiency, reduces the plugging of the filter cloth by the filter residue, and prolongs the service life of the filter cloth.

[0009] Further, the inner wall of the uppermost cavity is fixedly connected with a sterilization inlet pipe.

[0010] Through the above scheme, through the sterilization inlet pipe, the Danfeng peony flower slurry can be realized.

[0011] Further, a first pump body is installed between the detection tube and the sterilization inlet pipe.

[0012] Through the above scheme, through the first pump body, the purpose of conveying the slurry can be realized.

[0013] Further, one side of the plate and frame filter press is provided with a pressure filtration inlet pipe.

[0014] Through the above scheme, through the pressure filtration inlet pipe, the sterilized slurry can be realized.

[0015] Further, a second pump body is installed between the pressure filtration inlet pipe and the sterilization outlet pipe.

[0016] Through the above scheme, through the setting of the second pump body, the sterilized slurry can be conveyed into the plate and frame filter press, and the filtration effect of the slurry residue can be realized.

[0017] Further, a second temperature sensor is installed on the inner wall of each cavity.

[0018] Through the above scheme, through the setting of the second temperature sensor, the temperature inside each cavity can be monitored.

[0019] Further, the upper surface of the bottom plate is provided with a control host, a colloid mill, a flow control valve, a first temperature sensor, a second temperature sensor, an ultra-high temperature instantaneous sterilizer, a solenoid valve, a plate and frame filter press, a vibrator, a first pump body and a second pump body are electrically connected with the control host.

[0020] Through the above scheme, through the setting of the control host, the control purpose of the electrical components can be realized.

[0021] Further, each of the vibrators and the plate and frame filter press is fixedly connected through bolts.

[0022] Through the above scheme, through the above setting, the user can disassemble conveniently.

[0023] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0024] The rapid extraction device for Danfeng peony flower extraction realizes efficient and rapid extraction of Danfeng peony flower through the integrated use of the colloid mill and the ultra-high temperature instantaneous sterilizer. The rapid crushing action of the colloid mill and the instantaneous extraction function of the ultra-high temperature instantaneous sterilizer are combined, which greatly shortens the extraction time and significantly improves the extraction efficiency, thereby meeting the demand of large-scale production. In the extraction process, the temperature and time parameters are strictly controlled. Through the low-temperature crushing of the colloid mill and the precise control of the ultra-high temperature instantaneous sterilizer, the taste and efficacy components of the Danfeng peony flower are effectively preserved, the damage to the medicinal material components caused by high-temperature and long-time treatment is avoided, the product quality is improved, and the original characteristics and curative effect of the medicinal material are ensured. The first temperature sensor and the flow control valve arranged on the detection tube ensure the stability of the slurry temperature and flow entering the ultra-high temperature instantaneous sterilizer, further improving the stability and controllability of the extraction effect. The ultra-high temperature instantaneous sterilizer is provided with multiple cavities inside, which allows the residence time of the slurry in each cavity to be adjusted according to actual needs, thereby realizing different degrees of extraction effect. This design not only improves the flexibility of extraction, but also makes the extraction process more refined, which can better meet the requirements of different products for the content of medicinal material components. The vibrator provided on the plate and frame filter press promotes the filter residue on the filter cloth to fall off through vibration waves, improves the filtration efficiency, reduces the plugging of the filter cloth by the filter residue, and thereby prolongs the service life of the filter cloth. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic view of the overall structure of the present application;

[0026] Figure 2 It is a front view of the overall structure of the present application;

[0027] Figure 3 It is a sectional view of the overall structure of the present application;

[0028] Figure 4 For this application Figure 3 Enlarged schematic diagram of the middle part of the structure.

[0029] In the picture:

[0030] 1. Bottom plate; 2. Colloid mill; 3. Discharge pipe; 4. Detection tube; 5. Flow control valve; 6. First temperature sensor; 7. Ultra-high temperature instantaneous sterilizer; 8. Cavity; 9. Sterilization outlet pipe; 10. Connecting pipe; 11. Solenoid valve; 12. Plate and frame filter press; 13. Vibrator; 14. Sterilization inlet pipe; 15. First pump body; 16. Filter press inlet pipe; 17. Second pump body; 18. Second temperature sensor; 19. Control unit. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0032] See also Figure 1 、 Figure 2 and Figure 3 In this embodiment, a rapid extraction device for extracting Danfeng peony flowers includes a base plate 1, a colloid mill 2 is installed on the upper surface of the base plate 1, a discharge pipe 3 is provided at the bottom end of the colloid mill 2, and the other end of the discharge pipe 3 is fixedly connected to a detection tube 4. The left end of the detection tube 4 is respectively installed with a flow control valve 5 and a first temperature sensor 6. The first temperature sensor 6 is used to monitor the temperature of the ground slurry in real time to ensure that it is within an appropriate range to maintain the extraction effect. The flow control valve 5 is used to regulate the flow of the slurry to ensure that a stable and appropriate amount of slurry enters the ultra-high temperature instantaneous sterilizer 7, thereby optimizing the extraction process.

[0033] See also Figure 1 、 Figure 3 and Figure 4The upper surface of the bottom plate 1 is provided with an ultra-high temperature instantaneous sterilization machine 7, the inner wall of the uppermost cavity 8 is fixedly connected with a sterilization inlet pipe 14, through the sterilization inlet pipe 14, the Danfengmudan flower paste can enter, a first pump body 15 is installed between the detection pipe 4 and the sterilization inlet pipe 14, through the first pump body 15, the purpose of conveying the paste can be achieved, three cavities 8 are arranged in the ultra-high temperature instantaneous sterilization machine 7, the inner wall of the lowermost cavity 8 is fixedly connected with a sterilization outlet pipe 9, the bottom end of each of the two uppermost cavities 8 is fixedly connected with a communication pipe 10, an electromagnetic valve 11 is installed in the sterilization outlet pipe 9 and each communication pipe 10, a second temperature sensor 18 is installed on the inner wall of each cavity 8, through the setting of the second temperature sensor 18, the temperature in each cavity 8 can be monitored, through the above setting, the paste can stay in different chambers for different time, so as to realize more precise extraction control, this design can adjust the extraction degree according to actual needs, improve the flexibility and efficiency of extraction.

[0034] Please refer to Figure 1 、 Figure 3 and Figure 4 , the upper surface of the bottom plate 1 is provided with a plate and frame filter press 12, a plurality of vibrators 13 are installed on a group of plate and frame of the plate and frame filter press 12, the vibration wave promotes the filter residue on the filter cloth to fall off, improves the filtering efficiency, reduces the plugging of the filter cloth by the filter residue, thereby prolonging the service life of the filter cloth, one side of the plate and frame filter press 12 is provided with a pressure filtration inlet pipe 16, through the pressure filtration inlet pipe 16, the sterilized paste can enter, a second pump body 17 is installed between the pressure filtration inlet pipe 16 and the sterilization outlet pipe 9, through the setting of the second pump body 17, the sterilized paste can be conveyed into the plate and frame filter press 12, achieving the filtering effect of the paste residue, each vibrator 13 and the plate and frame filter press 12 are fixedly connected through bolts, through the above setting, the user can disassemble conveniently.

[0035] Please refer to Figure 1 、 Figure 2 and Figure 3 , the upper surface of the bottom plate 1 is provided with a control host 19, the colloid mill 2, the flow control valve 5, the first temperature sensor 6, the second temperature sensor 18, the ultra-high temperature instantaneous sterilization machine 7, the electromagnetic valve 11, the plate and frame filter press 12, the vibrator 13, the first pump body 15 and the second pump body 17 are electrically connected with the control host 19, through the setting of the control host 19, the control purpose of the electrical elements can be achieved.

[0036] The rapid extraction device for peony flower extraction in the embodiment realizes efficient and rapid extraction of peony flower by the combination of colloid mill 2 and ultra-high temperature instantaneous sterilizer. The rapid crushing function of colloid mill 2 and the instantaneous extraction function of ultra-high temperature instantaneous sterilizer are combined to greatly shorten the extraction time and significantly improve the extraction efficiency, thereby meeting the demand of large-scale production. In the extraction process, the temperature and time parameters are strictly controlled. The low-temperature crushing of colloid mill 2 and the accurate control of ultra-high temperature instantaneous sterilizer effectively retain the taste and effective components of peony flower, avoid the damage of high-temperature long-time treatment to the components of medicinal materials, improve the product quality, and ensure the original characteristics and curative effect of medicinal materials. The first temperature sensor 6 and the flow control valve 5 arranged in the detection tube 4 ensure the stability of the temperature and flow of the slurry entering the ultra-high temperature instantaneous sterilizer, further improving the stability and controllability of the extraction effect. The ultra-high temperature instantaneous sterilizer is internally provided with multiple cavities 8, which allows the residence time of the slurry in each cavity 8 to be adjusted according to the actual demand, thereby realizing different degrees of extraction effect. This design not only improves the flexibility of extraction, but also makes the extraction process more refined, which can better meet the requirements of different products for the content of medicinal material components. The vibrator 13 equipped on the plate-and-frame filter press 12 promotes the filter residue on the filter cloth to fall off through vibration waves, improves the filtration efficiency, reduces the plugging of the filter cloth by the filter residue, and thereby prolongs the service life of the filter cloth.

[0037] The working principle of the above embodiment is as follows: first, the peony flower raw materials are put into the colloid mill 2, which rapidly crushes the flowers into uniform slurry by means of its high-speed rotating blades. This process not only increases the contact area between the medicinal materials and the solvent, but also preliminarily releases the effective components. The crushed slurry enters the detection tube 4 through the discharge pipe 3. At this time, the first temperature sensor 6 monitors the temperature of the slurry in real time to ensure that it is within the appropriate range to maintain the subsequent extraction effect. At the same time, the flow control valve 5 adjusts the flow of the slurry according to the preset parameters to ensure that the stable and appropriate slurry enters the next link. The regulated slurry is transported to the sterilization inlet pipe 14 of the ultra-high temperature instantaneous sterilizer 7 by the first pump body 15, enters the uppermost cavity 8 of the sterilizer, and is subjected to instantaneous high-temperature treatment to effectively kill microorganisms and preliminarily extract effective components. Subsequently, according to the extraction requirements, the slurry stays in different cavities 8 for different times through the connecting pipe 10 to realize more refined extraction control. The extracted slurry is discharged through the sterilization outlet pipe 9 and transported to the plate-and-frame filter press 12 by the second pump body 17. In the process of pressure filtration, the filter cloth on the plate-and-frame retains the residue, while the extract flows out through the filter cloth. To improve the filtration efficiency, the vibrator 13 installed on the plate-and-frame filter press 12 promotes the filter residue on the filter cloth to fall off through vibration waves, reduces plugging, and prolongs the service life of the filter cloth.

[0038] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.

[0039] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid extraction device for extracting Danfeng peony flowers, comprising a bottom plate (1), characterized in that: A colloid mill (2) is installed on the upper surface of the bottom plate (1), a discharge pipe (3) is provided at the bottom end of the colloid mill (2), the other end of the discharge pipe (3) is fixedly connected to a detection pipe (4), and a flow control valve (5) and a first temperature sensor (6) are respectively installed at the left end of the detection pipe (4); An ultra-high temperature instantaneous sterilizer (7) is installed on the upper surface of the base plate (1), and three cavities (8) are provided inside the ultra-high temperature instantaneous sterilizer (7). The inner wall of the lowest cavity (8) is fixedly connected to a sterilization outlet pipe (9), and the bottom ends of the two uppermost cavities (8) are fixedly connected to a connecting pipe (10). A solenoid valve (11) is installed inside the sterilization outlet pipe (9) and each connecting pipe (10); A plate-and-frame filter press (12) is installed on the upper surface of the bottom plate (1), and a plurality of vibrators (13) are installed on a group of plate frames of the plate-and-frame filter press (12).

2. A rapid extraction device for extracting Danfeng peony flowers according to claim 1, characterized in that: The inner wall of the uppermost cavity (8) is fixedly connected to a sterilization inlet pipe (14).

3. The rapid extraction device for extracting Danfeng peony flowers according to claim 1, characterized in that: A first pump body (15) is installed between the detection tube (4) and the sterilization inlet tube (14).

4. The rapid extraction device for extracting Danfeng peony flowers according to claim 1, characterized in that: A filter press inlet pipe (16) is provided on one side of the plate and frame filter press (12).

5. A rapid extraction device for extracting Danfeng peony flowers according to claim 4, characterized in that: A second pump body (17) is installed between the filter press inlet pipe (16) and the sterilization outlet pipe (9).

6. The rapid extraction device for extracting Danfeng peony flowers according to claim 1, characterized in that: A second temperature sensor (18) is installed on the inner wall of each cavity (8).

7. The rapid extraction device for extracting Danfeng peony flowers according to claim 1, characterized in that: A control host (19) is installed on the upper surface of the base plate (1), and the colloid mill (2), the flow control valve (5), the first temperature sensor (6), the second temperature sensor (18), the ultra-high temperature instantaneous sterilizer (7), the solenoid valve (11), the plate and frame filter press (12), the vibrator (13), the first pump body (15) and the second pump body (17) are all electrically connected to the control host (19).

8. The rapid extraction device for extracting Danfeng peony flowers according to claim 1, characterized in that: Each of the vibrators (13) is fixedly connected to the plate and frame filter press (12) via bolts.

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