Multifunctional mobile device with emulsifying, dispersing and viscosity adjusting functions
By integrating the reactor and the buffer reactor into one and adopting the design of heating components and stirring blades, the problems of material transfer loss and thermal unevenness are solved, the reaction efficiency and speed are improved, and the uniformity and seamless transfer of material temperature are achieved.
Patent Information
- Application Number
- CN202422528722.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-19
AI Technical Summary
In the prior art, problems such as material transfer loss, contamination, and thermal unevenness exist in the reactor during the heating and insulation process, which results in reduced reaction efficiency and speed.
A multifunctional mobile device for emulsification, dispersion and viscosity adjustment is designed, which integrates the reactor and the finished slurry buffer reactor into the same barrel. The heating component and the stirring component are used to ensure the uniformity of material temperature, and the insulation water circulation and stirring blades are used to prevent material accumulation and blockage.
It effectively reduces losses and cross-contamination during material transfer, improves reaction efficiency and speed, ensures the consistency of material temperature, and avoids local reaction rate differences caused by thermal gradients.
Smart Images
Figure CN223439588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction equipment technical field especially relates to a kind of emulsification dispersion viscosity adjustment multifunctional mobile device. BACKGROUND
[0002] Emulsification dispersion viscosity adjustment is a common process operation in industrial production and material preparation, such as in the preparation of cosmetics, various effective ingredients are dispersed and emulsified in the matrix, and the viscosity of the product is adjusted to obtain ideal use experience and effect.
[0003] In the prior art, the material needs to be transferred to the buffer tank after the reaction is completed in the reaction kettle, and the slurry is lost and contaminated during the storage process. In addition, the material in the reaction kettle is not uniformly heated during the heating and insulation process, which reduces the reaction efficiency and speed. Therefore, we propose a kind of emulsification dispersion viscosity adjustment multifunctional mobile device. UTILITY MODEL CONTENT
[0004] In view of the shortcomings of the prior art, the utility model provides a kind of emulsification dispersion viscosity adjustment multifunctional mobile device, which overcomes the shortcomings of the prior art and solves the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of emulsification dispersion viscosity adjustment multifunctional mobile device, including mobile installation platform, the upper surface of the mobile installation platform is respectively fixedly connected with viscosity test device, slurry conveying pump, slurry filtering device, slurry preparation equipment, electric control operation box, reaction viscosity adjustment integrated barrel and heat preservation water supply system, the above-mentioned device is all communicated with each other by pipe fitting, the inside of the reaction viscosity adjustment integrated barrel is provided with heating assembly, the heating assembly includes heat preservation layer, the heat preservation layer is arranged on the outer wall of reaction viscosity adjustment integrated barrel, the heat preservation layer is fixedly connected with the outer wall of reaction viscosity adjustment integrated barrel, the cavity is formed between the heat preservation layer and reaction viscosity adjustment integrated barrel, the outer wall bottom end of reaction viscosity adjustment integrated barrel is communicated with discharge pipe, the discharge pipe penetrates heat preservation layer and extends to outside, the outer wall of heat preservation layer is communicated with water outlet pipe, the bottom of reaction viscosity adjustment integrated barrel is provided with inner tube, the reaction viscosity adjustment integrated barrel is fixedly connected with inner tube, one end of the inner tube penetrates heat preservation layer and reaction viscosity adjustment integrated barrel and extends to the inside of reaction viscosity adjustment integrated barrel, the outer wall of inner tube is communicated with outer tube, the tail end of outer tube penetrates the bottom end of reaction viscosity adjustment integrated barrel, the outer wall of outer tube is provided with rotating shaft, the outer wall of outer tube is fixedly connected with the inner ring of rotating shaft, the outer wall of outer tube is fixedly connected with a plurality of heat conduction rods, the upper surface of reaction viscosity adjustment integrated barrel is provided with motor, the output of motor is fixedly connected with stirring paddle, the stirring paddle is fixedly connected with the outer ring of rotating shaft, the outer wall of stirring paddle is provided with stirring assembly:
[0006] The mobile installation table provides support for the whole device, facilitates movement of the equipment, adapts to different working environments, material is mixed and matched by the slurry mixing equipment, impurities in the slurry are filtered by the slurry filtering device after the mixing and matching is completed, the slurry is conveyed to the viscosity testing device by the slurry conveying pump for viscosity testing, the slurry enters the reaction viscosity adjusting integrated barrel after meeting the standard, one end of the pump body is communicated with the inner pipe, and the other end is communicated with the heat preservation water supply system, at this time, the warm water in the heat preservation water supply system enters the inside of the reaction viscosity adjusting integrated barrel through the inner pipe, heats the whole material inside, improves the overall thermal efficiency, the water in the inner pipe flows into the interlayer of the heat preservation layer and the reaction viscosity adjusting integrated barrel through the outer pipe, and is circulated by entering the heat preservation water supply system again through the water outlet pipe, the temperature of each part of the material in the reaction viscosity adjusting integrated barrel is kept consistent through the heating assembly, the local reaction rate difference caused by the temperature gradient can be effectively reduced, the efficiency and speed of the material reaction are improved as a whole, and the reaction kettle and the finished slurry buffer kettle are fused into the same use barrel, so that the material loss and cross contamination between the kettle bodies in the tank transfer process are effectively reduced.
[0007] As a preferred technical scheme of the utility model, the stirring assembly comprises two connecting rods, one end of each of the two connecting rods is fixedly connected with a stirring paddle, and the other end of each of the two connecting rods is fixedly connected with a stirring blade used in cooperation with the reaction viscosity adjusting integrated barrel.
[0008] The material at the bottom of the reaction viscosity adjusting integrated barrel can be completely discharged by rotating the stirring blade driven by the stirring paddle, so that waste caused by material accumulation and blockage of the discharge port are avoided.
[0009] The utility model discloses the beneficial effects that: through the reaction kettle and finished slurry buffer kettle fusion into the same use barrel, do not need again transfer tank, effectively reduce the material loss and cross contamination between the kettle bodies in the tank transfer process, the temperature of each part of the material in the reaction viscosity adjusting integrated barrel is kept consistent through the heating assembly, the local reaction rate difference caused by the temperature gradient can be effectively reduced, and the efficiency and speed of the material reaction are improved as a whole.
[0010] The material at the bottom of the reaction viscosity adjusting integrated barrel can be completely discharged by rotating the stirring blade driven by the stirring paddle, so that waste caused by material accumulation and blockage of the discharge port are avoided. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the whole device flow structure schematic diagram of the utility model;
[0012] Figure 2 It is the three-dimensional structure schematic diagram of the reaction viscosity adjusting integrated barrel of the utility model;
[0013] Figure 3 It is the inside device structure schematic diagram of the reaction viscosity adjusting integrated barrel of the utility model;
[0014] Figure 4 A reaction viscosity adjusting integrated barrel profile structure schematic view of the utility model;
[0015] Figure 5 A stirring assembly structure schematic view of the utility model.
[0016] In the figure: 1, viscosity testing device; 2, slurry conveying pump; 3, slurry filtering device; 4, slurry preparation equipment; 5, electric control operation box; 6, reaction viscosity adjusting integrated barrel; 7, heat preservation water supply system; 9, heating assembly; 901, heat preservation layer; 903, motor; 904, inner tube; 905, heat conduction rod; 906, discharge pipe; 907, outer tube; 908, water outlet pipe; 909, stirring paddle; 910, rotating shaft; 10, stirring assembly; 1001, connecting rod; 1002, stirring blade. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0018] Embodiment one
[0019] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model provides a kind of emulsification and dispersion viscosity adjustment multifunctional mobile device, including mobile installation platform 8, the upper surface of mobile installation platform 8 is respectively fixedly connected with viscosity test device 1, slurry conveying pump 2, slurry filtering device 3, slurry preparation equipment 4, electric control operation box 5, reaction viscosity adjustment integrated barrel 6 and heat preservation water supply system 7, above-mentioned device is mutually connected by pipe fitting, reaction viscosity adjustment integrated barrel 6 is provided with heating assembly 9 inside, heating assembly 9 includes heat preservation layer 901, heat preservation layer 901 is arranged on the outer wall of reaction viscosity adjustment integrated barrel 6, heat preservation layer 901 is fixedly connected with the outer wall of reaction viscosity adjustment integrated barrel 6, cavity is formed between heat preservation layer 901 and reaction viscosity adjustment integrated barrel 6, the bottom end of the outer wall of reaction viscosity adjustment integrated barrel 6 is communicated with discharge pipe 906, discharge pipe 906 penetrates heat preservation layer 901 and extends to outside, the outer wall of heat preservation layer 901 is communicated with water outlet pipe 908, the bottom of reaction viscosity adjustment integrated barrel 6 is provided with inner tube 904, reaction viscosity adjustment integrated barrel 6 is fixedly connected with inner tube 904, one end of inner tube 904 penetrates heat preservation layer 901 and reaction viscosity adjustment integrated barrel 6 respectively and extends to the inside of reaction viscosity adjustment integrated barrel 6, the outer wall of inner tube 904 is communicated with outer tube 907, the tail end of outer tube 907 penetrates the bottom end of reaction viscosity adjustment integrated barrel 6, the outer wall of outer tube 907 is provided with shaft 910, the inner ring of the outer wall of outer tube 907 is fixedly connected with shaft 910, the outer wall of outer tube 907 is fixedly connected with a plurality of heat conduction rods 905, the upper surface of reaction viscosity adjustment integrated barrel 6 is provided with motor 903, the output of motor 903 is fixedly connected with stirring paddle 909, stirring paddle 909 is fixedly connected with the outer ring of shaft 910, the outer wall of stirring paddle 909 is provided with stirring assembly 10.
[0020] Mobile installation platform 8 provides support for the entire device, facilitating the movement of the equipment, adapting to different working environments, materials are modulated by slurry preparation equipment 4, after the ratio is completed, slurry filtering device 3 filters the impurities in the slurry, slurry conveying pump 2 delivers the slurry to viscosity test device 1 for viscosity testing, and after meeting the standard, the slurry enters reaction viscosity adjustment integrated barrel 6, one end of the pump body is communicated with inner tube 904, and the other end is communicated with heat preservation water supply system 7, at this time, the warm water in heat preservation water supply system 7 enters the inside of reaction viscosity adjustment integrated barrel 6 through inner tube 904 to heat the entire material inside, improve the overall thermal efficiency, the water in inner tube 904 flows into the interlayer between heat preservation layer 901 and reaction viscosity adjustment integrated barrel 6 through outer tube 907, and is re-entered into heat preservation water supply system 7 through water outlet pipe 908 to complete circulation, the temperature of each part of material in reaction viscosity adjustment integrated barrel 6 is kept consistent by heating assembly 9, which can effectively reduce the temperature gradient caused by local reaction rate difference, thereby improving the efficiency and speed of material reaction as a whole.
[0021] Please refer to Figure 3 And Figure 5In the embodiment, the stirring assembly 10 comprises two connecting rods 1001, one end of each of the two connecting rods 1001 is fixedly connected with the stirring paddle 909, and the other end of each of the two connecting rods 1001 is fixedly connected with a stirring blade 1002 used in cooperation with the reaction-viscosity integrated barrel 6.
[0022] The stirring paddle 909 drives the stirring blade 1002 to rotate, so that the material at the bottom of the reaction-viscosity integrated barrel 6 can be completely discharged, avoiding waste and blockage of the discharge port caused by material accumulation.
[0023] Working principle: The material is modulated and proportioned by the slurry modulation equipment 4, the impurities in the slurry are filtered by the slurry filtering device 3 after the proportioning is completed, the slurry is conveyed to the viscosity testing device 1 by the slurry conveying pump 2 for viscosity testing, and the slurry enters the reaction-viscosity integrated barrel 6 after meeting the standard. One end of the pump body is in communication with the inner tube 904, and the other end is in communication with the heat preservation water supply system 7. At this time, the warm water in the heat preservation water supply system 7 enters the inside of the reaction-viscosity integrated barrel 6 through the inner tube 904 to heat the entire material inside, improve the overall thermal efficiency, and the water in the inner tube 904 flows into the interlayer between the heat preservation layer 901 and the reaction-viscosity integrated barrel 6 through the outer tube 907, and then enters the heat preservation water supply system 7 through the water outlet pipe 908 to complete the circulation. The stirring paddle 909 drives the stirring blade 1002 to rotate, so that the material at the bottom of the reaction-viscosity integrated barrel 6 can be completely discharged, avoiding waste and blockage of the discharge port caused by material accumulation.
[0024] The above only describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A multifunctional mobile device with emulsification, dispersion and viscosity adjustment functions, comprising a mobile mounting platform (8), characterized in that: The upper surface of the movable mounting platform (8) is fixedly connected with a viscosity testing device (1), a slurry delivery pump (2), a slurry filtering device (3), a slurry conditioning device (4), an electric control operation box (5), a reaction viscosity adjustment integrated barrel (6) and a heat preservation water supply system (7), and the above devices are interconnected through pipes. A heating component (9) is provided inside the reaction viscosity adjustment integrated barrel (6); The heating component (9) comprises a heat-insulating layer (901), the heat-insulating layer (901) being arranged on the outer wall of the reaction viscosity-adjusting integrated barrel (6), an inner tube (904) being arranged at the bottom of the reaction viscosity-adjusting integrated barrel (6), one end of the inner tube (904) respectively penetrating the heat-insulating layer (901) and the reaction viscosity-adjusting integrated barrel (6) and extending into the interior of the reaction viscosity-adjusting integrated barrel (6), the outer wall of the inner tube (904) being connected to the outer tube (907), the end of the outer tube (907) penetrating the bottom end of the reaction viscosity-adjusting integrated barrel (6), the outer wall of the outer tube (907) being arranged with a rotating shaft (910), the upper surface of the reaction viscosity-adjusting integrated barrel (6) being arranged with a motor (903), the output end of the motor (903) being fixedly connected with a stirring paddle (909), the stirring paddle (909) being fixedly connected to the outer ring of the rotating shaft (910), and the outer wall of the stirring paddle (909) being arranged with a stirring component (10).
2. The multifunctional mobile device with emulsification, dispersion and viscosity adjustment functions according to claim 1, characterized in that: The stirring assembly (10) comprises two connecting rods (1001), one end of each of the two connecting rods (1001) is fixedly connected to a stirring paddle (909), and the other end of each of the two connecting rods (1001) is fixedly connected to a stirring blade (1002) used in conjunction with the reaction viscosity adjustment integrated barrel (6).
3. The multifunctional mobile device for emulsification, dispersion and viscosity adjustment according to claim 1, characterized in that: The thermal insulation layer (901) is fixedly connected to the outer wall of the reaction and viscosity adjustment integrated barrel (6), and a chamber is formed between the thermal insulation layer (901) and the reaction and viscosity adjustment integrated barrel (6).
4. The multifunctional mobile device with emulsification, dispersion and viscosity adjustment functions according to claim 1, characterized in that: The reaction viscosity adjustment integrated barrel (6) is fixedly connected to the inner tube (904).
5. The multifunctional mobile device with emulsification, dispersion and viscosity adjustment functions according to claim 1, characterized in that: The outer wall of the outer tube (907) is fixedly connected to the inner ring of the rotating shaft (910).
6. The multifunctional mobile device with emulsification, dispersion and viscosity adjustment functions according to claim 1, characterized in that: A plurality of heat-conducting rods (905) are fixedly connected to the outer wall of the outer tube (907).
7. The multifunctional mobile device with emulsification, dispersion and viscosity adjustment functions according to claim 1, characterized in that: The bottom end of the outer wall of the reaction viscosity adjustment integrated barrel (6) is connected to a discharge pipe (906), the discharge pipe (906) passes through the insulation layer (901) and extends to the outside, and the outer wall of the insulation layer (901) is connected to a water outlet pipe (908).