Emulsifying kettle convenient to disassemble and used for producing water-based nano coating

The easy-to-disassemble connection mechanism and efficient stirring mechanism solve the cumbersome problem of disassembling the emulsification kettle cover, improve production efficiency and equipment sealing, and ensure the quality of the coating.

CN223439736UActive Publication Date: 2025-10-17FOSHAN NANHAI SHATOU CAICAI CHEM CO LTD
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Patent Information

Application Number
CN202422973647.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-17
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The disassembly and installation process of the existing emulsification kettle cover is cumbersome, which affects production efficiency.

Method used

The kettle cover is quickly assembled and disassembled by means of a connection mechanism that is easy to disassemble, including a lifting ring, a threaded rod, a movable frame and an insert. The motor drives the rotating rod and the stirring blades to achieve efficient stirring.

Benefits of technology

It simplifies the disassembly and assembly process of the kettle cover, improves production efficiency, ensures equipment sealing and component life, and achieves uniform mixing of coatings and continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water-based nano coating production, and discloses a convenient-to-disassemble emulsifying kettle for water-based nano coating production, which comprises a kettle body and a support frame fixedly arranged at the bottom of the kettle body, and a connecting mechanism is arranged outside the kettle body; a stirring mechanism is arranged in the kettle body; the connecting mechanism comprises a control part and a fixing part. According to the technical scheme, the connecting mechanism facilitates disassembly and assembly of the kettle cover, when the kettle cover needs to be disassembled, the nut is rotated to enable the lifting ring to move upwards, and the push plate pushes the movable frame to move outwards to enable the insertion block to be separated from the groove, so that quick cover disassembly is realized, the operation is simple and convenient, and manpower is saved; when the kettle cover needs to be mounted, the nut is reversed after the positioning rod is positioned, and the insertion block is inserted into the groove to be stably mounted under the action of the spring and the damper through series linkage, so that the sealing safety of equipment is ensured, the abrasion of parts is reduced, the service life of the equipment is prolonged, and the maintenance cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to waterborne nanometer coating production technical field, concretely is a kind of emulsification kettle for waterborne nanometer coating production convenient to detach. BACKGROUND

[0002] Waterborne nanometer coating is formed by adding nanometer material as key component into coating system with water as dispersion medium. It combines the environmental protection advantage of waterborne coating and the special performance of nanometer material, and has some excellent characteristics that traditional coating does not have.

[0003] In the production process of waterborne nanometer coating, emulsification kettle is a kind of very important equipment, and its main function is to fully mix and emulsify various raw materials of coating to prepare waterborne nanometer coating with excellent performance.

[0004] The existing kettle cover of emulsification kettle usually adopts relatively complex connection mode, usually needs to be fixed or welded with a large number of bolts and nuts, which makes the dismounting and installation process of kettle cover extremely cumbersome. When regular cleaning, maintenance and repair in kettle are needed, or when kettle cover needs to be quickly opened for treatment due to fault, workers often need to spend a lot of time and energy to dismount kettle cover, thereby affecting production efficiency. Therefore, the present application provides an emulsification kettle for waterborne nanometer coating production convenient to detach. UTILITY MODEL CONTENTS

[0005] To achieve the above object, the utility model provides the following technical scheme: an emulsification kettle for waterborne nanometer coating production convenient to detach, which comprises a kettle body and a support frame fixedly arranged at the bottom of the kettle body, and a connecting mechanism is arranged outside the kettle body; an agitating mechanism is arranged inside the kettle body;

[0006] The connecting mechanism comprises a control part and a fixed part;

[0007] The control part comprises a lifting ring and a threaded rod, and the fixed part comprises a moving frame and two insertion blocks;

[0008] A connecting ring is fixedly arranged at the top of the kettle body, a mounting ring is arranged above the connecting ring, a kettle cover is fixedly arranged at the top of the mounting ring, a connecting groove is formed at the top of the mounting ring, the connecting ring is slidably connected with the moving frame, a fixed frame is arranged on the moving frame, the two insertion blocks are respectively penetrated through and extended out of the fixed frame at the ends away from each other, two insertion grooves are formed in the connecting groove, and the two insertion blocks are respectively extended into the two insertion grooves at the ends away from each other.

[0009] Preferably, the agitating mechanism comprises a motor, the motor is fixedly connected with the kettle cover, the output end of the motor is penetrated through and extended into the kettle body, a rotating rod is fixedly arranged at the output end of the motor, and a first stirring blade and a second stirring blade are fixedly arranged on the rotating rod.

[0010] Preferably, the lifting ring is in sliding connection with the kettle body, a fixing plate is arranged on the kettle body, a threaded rod is fixedly arranged at the bottom of the lifting ring, the threaded rod penetrates through and extends below the fixing plate, a nut is rotatably installed at the bottom of the fixing plate through a bearing seat, and the nut is in threaded connection with the threaded rod.

[0011] Preferably, a moving plate is slidably arranged in the fixed frame, a connecting plate is fixedly arranged on the moving plate, two springs and two dampers are symmetrically arranged at the end of the connecting plate away from the moving plate, one extrusion plate is fixedly arranged at the side of each of the two springs and the two dampers away from each other, the side of each of the two extrusion plates away from each other is in abutment with the side of each of the two insertion blocks close to each other, and the initial state of each of the two springs is an extended state.

[0012] Preferably, a push rod is fixedly arranged on the side of the moving plate away from the connecting plate, the end of the push rod away from the moving plate penetrates through and extends to the rear of the fixed frame, the push rod is in abutment with the inner wall of the connecting groove, and two elastic members are fixedly arranged between the side of the moving plate away from the connecting plate and the fixed frame, the two elastic members are symmetrically arranged at the two sides of the push rod, and the initial state of each of the two elastic members is a compressed state.

[0013] Preferably, the moving frame, the connecting groove and the fixed frame are all arranged in four groups in the circumferential direction, four push plates are hingedly arranged at the top of the lifting ring, the top of each of the four push plates is hingedly connected with the bottom of each of the four moving frames, two wedge-shaped blocks are fixedly arranged on the outer side wall of the kettle body, two wedge-shaped grooves are formed in the lifting ring, the two wedge-shaped blocks are in sliding connection with the two wedge-shaped grooves respectively, four limiting rails are fixedly arranged on the lifting ring, four limiting grooves are formed in each of the four moving frames respectively, the four limiting rails are in sliding connection with the four limiting grooves respectively, and two positioning rods are fixedly arranged at the top of the connecting ring and penetrate through and extend above the mounting ring.

[0014] Preferably, a feeding pipe extending into the kettle body is arranged through the kettle cover, a discharging pipe extending into the kettle body is arranged through the kettle body, and a valve is arranged on the discharging pipe.

[0015] Compared with the prior art, the emulsification kettle for water-based nano paint production provided by the utility model has the following beneficial effects:

[0016] 1. The connecting mechanism facilitates the disassembly and assembly of the kettle cover. When the kettle cover needs to be disassembled, rotating the nut moves the lifting ring upward, and the push plate pushes the moving frame outward to make the plug block disengage from the slot, realizing quick disassembly of the cover. When the kettle cover needs to be assembled, the positioning rod is positioned and the nut is reversed, and the plug block is inserted into the slot under the action of the spring and the damper to ensure the sealing safety of the equipment. The positioning rod is accurately positioned, the internal components of the fixed frame cooperate, the plug block is maintained by the spring and the damper, the connection is tight, the equipment is sealed, the component wear is reduced, the equipment life is prolonged, and the maintenance cost is reduced.

[0017] 2. In the stirring mechanism, the motor drives the rotating rod and the first and second stirring blades to rotate, which can efficiently stir the water-based nano paint in the kettle body, uniformly mix and react the raw materials, and ensure the quality and production efficiency of the paint. Through the feeding pipe, the feeding during production is facilitated, and through the discharge pipe and valve, the finished product after production is discharged, realizing continuous production of the paint. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble Figure 1 ;

[0019] Figure 2 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble Figure 2 ;

[0020] Figure 3 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble Figure 3 ;

[0021] Figure 4 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble

[0022] Figure 5 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble Figure 2 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble

[0023] Figure 6 A three-dimensional structure diagram of the utility model discloses a water-based nano paint production emulsification kettle convenient to disassemble

[0024] In the figure: 1. kettle body; 2. connecting mechanism; 21. kettle cover; 22. positioning rod; 23. movable frame; 24. wedge block; 25. lifting ring; 26. nut; 27. fixed plate; 28. threaded rod; 29. ​​push plate; 210. fixed frame; 211. push rod; 212. elastic member; 213. movable plate; 214. connecting plate; 215. extrusion plate; 216. insert block; 217. spring; 218. damper; 3. stirring mechanism; 31. feeding pipe; 32. motor; 33. rotating rod; 34. first stirring blade; 35. second stirring blade; 36. discharge pipe; 4. supporting frame. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1: Figures 1-6 As shown, this embodiment proposes an emulsifying kettle for producing water-based nano-coatings that is easy to disassemble, comprising a kettle body 1 and a support frame 4 fixedly arranged at the bottom of the kettle body 1, a connecting mechanism 2 is arranged on the outside of the kettle body 1; and a stirring mechanism 3 is arranged inside the kettle body 1;

[0027] The connecting mechanism 2 includes a control portion and a fixing portion;

[0028] The control part includes a lifting ring 25 and a threaded rod 28, and the fixed part includes a moving frame 23 and two inserts 216;

[0029] The top of the kettle body 1 is fixedly provided with a connecting ring, a mounting ring is provided above the connecting ring, a kettle cover 21 is fixedly provided on the top of the mounting ring, a connecting groove is provided on the top of the mounting ring, the connecting ring is slidably connected to the mobile frame 23, a fixed frame 210 is provided on the mobile frame 23, and the ends of the two plug blocks 216 away from each other respectively penetrate and extend to the outside of the fixed frame 210, and two slots are provided on the connecting groove, and the ends of the two plug blocks 216 away from each other respectively extend into the two slots; the lifting ring 25 is slidably connected to the kettle body 1, a fixing plate 27 is provided on the kettle body 1, and a threaded rod 28 is provided at the bottom of the lifting ring 25. The bottom of the fixed plate 27 is rotatably mounted with a nut 26 through a bearing seat, and the nut 26 is threadedly connected to the threaded rod 28; a movable plate 213 is slidably arranged in the fixed frame 210, and a connecting plate 214 is fixedly arranged on the movable plate 213. Two springs 217 and two dampers 218 are symmetrically arranged on the end of the connecting plate 214 away from the movable plate 213. An extrusion plate 215 is fixedly arranged on the ends of the two springs 217 away from each other. The sides of the two extrusion plates 215 away from each other are respectively in contact with the sides of the two plug blocks 216 close to each other. The two springs The initial state of 217 is in the extended state; a push rod 211 is fixedly provided on the surface of the movable plate 213 away from the connecting plate 214, and the end of the push rod 211 away from the movable plate 213 penetrates and extends to the rear of the fixed frame 210, and the push rod 211 abuts against the inner wall of the connecting groove, and two elastic members 212 are fixedly provided between the side of the movable plate 213 away from the connecting plate 214 and the fixed frame 210, and the two elastic members 212 are symmetrically arranged on both sides of the push rod 211, and the initial state of the two elastic members 212 is in the compressed state; the movable frame 23, the connecting groove, the fixed frame 210 and the components in the fixed frame 210 are all along the circumference. There are four groups of directions, and four push plates 29 are hinged on the top of the lifting ring 25. The tops of the four push plates 29 are hinged to the bottoms of the four moving frames 23 respectively. Two wedge blocks 24 are fixedly provided on the outer wall of the kettle body 1, and two wedge grooves are provided on the lifting ring 25. The two wedge blocks 24 are respectively slidably connected to the two wedge grooves. Four limit rails are fixed on the lifting ring 25, and four moving frames 23 are respectively provided with four limit grooves. The four limit rails are respectively slidably connected to the four limit grooves. Two positioning rods 22 are fixed on the top of the connecting ring, and the two positioning rods 22 both pass through and extend to the top of the mounting ring.

[0030] Through the above technical solution, the connecting mechanism 2 facilitates the disassembly and assembly of the kettle cover 21. When the kettle cover 21 needs to be disassembled, the nut 26 is rotated to move the lifting ring 25 upward, so that the push plate 29 pushes the movable frame 23 outward to make the plug 216 out of the slot, thereby realizing quick removal of the cover, simple operation and labor-saving; when the kettle cover 21 needs to be installed, the positioning rod 22 is positioned and the nut 26 is reversed. Through a series of linkages, the plug 216 is firmly installed in the slot under the action of the spring 217 and the damper 218, ensuring the sealing safety of the equipment. The positioning rod 22 is accurately positioned, and the internal components of the fixed frame 210 cooperate with the spring 217 and the damper 218 to maintain the plug 216 stable, ensuring a tight connection and equipment sealing, reducing component wear, extending the life of the equipment, and reducing maintenance costs.

[0031] Example 2: Figures 1-6 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes the following technical solutions: the stirring mechanism 3 includes a motor 32, the motor 32 is fixedly connected to the kettle cover 21, the output end of the motor 32 passes through the kettle cover 21 and extends into the kettle body 1, the output end of the motor 32 is fixedly provided with a rotating rod 33, and the rotating rod 33 is fixedly provided with a first stirring blade 34 and a second stirring blade 35; the kettle cover 21 is penetrated by a feeding pipe 31 extending into the kettle body 1, the kettle body 1 is penetrated by a discharge pipe 36 extending into the kettle body 1, and the discharge pipe 36 is provided with a valve.

[0032] Through the above technical solution, the motor 32 drives the rotating rod 33 and the first stirring blade 34 and the second stirring blade 35 to rotate, which can efficiently stir the water-based nano-coating in the kettle body 1, allowing the raw materials to be evenly mixed and reacted, ensuring the quality of the coating and production efficiency, facilitating the feeding of materials during the production process through the feed pipe 31, and discharging the finished product after production through the discharge pipe 36 and the valve, thereby realizing continuous production of the coating.

[0033] Through the technical solution of the present invention, when the kettle cover 21 needs to be disassembled, the nut 26 is rotated, and the lifting ring 25 is moved up and down through the threaded rod 28 and the two wedge blocks 24. When the lifting ring 25 moves upward, the four push plates 29 are used to move the four movable frames 23 toward the outside. During the movement, the four movable frames 23 drive the four fixed frames 210 to move synchronously. When the four fixed frames 210 move, the four groups of plug blocks 216 are respectively detached from the inner walls of the four groups of slots. After the four fixed frames 210 are detached from the four connecting grooves, the kettle cover 21 can be removed.

[0034] When the kettle cover 21 needs to be installed, the kettle cover 21 is placed above the kettle body 1 under the condition that the two positioning rods 22 position the kettle cover 21, then the nut 26 is controlled to reverse, the lifting ring 25 moves downwards, and the four moving frames 23 are close to the center of the kettle body 1 through the four push plates 29, when the four moving frames 23 are close to the center of the kettle body 1, the four fixed frames 210 move to the inner walls of the four connecting grooves, after the four fixed frames 210 move to the inner walls of the four connecting grooves, the four push rods 211 are extruded, after the four push rods 211 are extruded, the four push rods 211 move outward, when the four push rods 211 move, the four connecting plates 214 are synchronously moved through the four moving plates 213, the four connecting plates 214 extrude the four extrusion plates 215 outward through the four groups of springs 217 and the four groups of dampers 218, so that the four groups of insertion blocks 216 are inserted into the inner walls of the four groups of insertion grooves, and the kettle cover 21 is fixed.

[0035] When the water-based nano coating needs to be stirred, the raw materials of the water-based nano coating are conveyed into the kettle body 1 through the feeding pipe 31, the motor 32 is started, the motor 32 drives the rotating rod 33 to rotate, the rotating rod 33 drives the first stirring blade 34 and the second stirring blade 35 to rotate to stir the water-based nano coating in the kettle body 1, and after the stirring reaction is completed, the valve is opened, and the water-based nano coating in the kettle body 1 is discharged through the discharge pipe 36.

[0036] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited to this. Any simple change, equivalent replacement or modification made on the basis of the present application to solve the same technical problem and achieve the same technical effect is covered by the protection scope of the present application.

Claims

1. An emulsifying kettle for producing water-based nano-coatings that is easy to disassemble, comprising a kettle body (1) and a support frame (4) fixedly arranged at the bottom of the kettle body (1), characterized in that: The exterior of the kettle (1) is provided with a connecting mechanism (2); the interior of the kettle (1) is provided with a stirring mechanism (3); The connecting mechanism (2) comprises a control part and a fixing part; The control part includes a lifting ring (25) and a threaded rod (28), and the fixing part includes a movable frame (23) and two insert blocks (216); A connecting ring is fixedly provided on the top of the kettle body (1), a mounting ring is provided above the connecting ring, a kettle cover (21) is fixedly provided on the top of the mounting ring, a connecting groove is provided on the top of the mounting ring, the connecting ring is slidably connected to the movable frame (23), a fixed frame (210) is provided on the movable frame (23), the ends of the two plug blocks (216) that are away from each other respectively penetrate and extend to the outside of the fixed frame (210), two slots are provided on the connecting groove, and the ends of the two plug blocks (216) that are away from each other respectively extend into the two slots.

2. The easily disassembled emulsifying kettle for producing water-based nano-coatings according to claim 1, characterized in that: The stirring mechanism (3) comprises a motor (32), the motor (32) being fixedly connected to the kettle cover (21), the output end of the motor (32) passing through the kettle cover (21) and extending into the kettle body (1), the output end of the motor (32) being fixedly provided with a rotating rod (33), and the rotating rod (33) being fixedly provided with a first stirring blade (34) and a second stirring blade (35).

3. The easily disassembled emulsifying kettle for producing water-based nano-coatings according to claim 1, characterized in that: The lifting ring (25) is slidably connected to the kettle body (1), and a fixed plate (27) is provided on the kettle body (1). A threaded rod (28) is fixedly provided at the bottom of the lifting ring (25), and the threaded rod (28) passes through and extends to the bottom of the fixed plate (27). A nut (26) is rotatably installed at the bottom of the fixed plate (27) through a bearing seat, and the nut (26) is threadedly connected to the threaded rod (28).

4. The easily disassembled emulsifying kettle for producing water-based nano-coatings according to claim 1, characterized in that: A movable plate (213) is slidably provided in the fixed frame (210), a connecting plate (214) is fixedly provided on the movable plate (213), two springs (217) and two dampers (218) are symmetrically provided at one end of the connecting plate (214) away from the movable plate (213), an extrusion plate (215) is fixedly provided on each side of the two springs (217) away from each other, and the side surfaces of the two extrusion plates (215) away from each other are respectively in contact with the side surfaces of the two insert blocks (216) close to each other, and the two springs (217) are both in an extended state in an initial state.

5. The easily disassembled emulsifying kettle for producing water-based nano-coatings according to claim 4, characterized in that: A push rod (211) is fixedly provided on the surface of the movable plate (213) facing away from the connecting plate (214), and one end of the push rod (211) away from the movable plate (213) passes through and extends to the rear of the fixed frame (210), and the push rod (211) abuts against the inner wall of the connecting groove, and two elastic members (212) are fixedly provided between the side of the movable plate (213) facing away from the connecting plate (214) and the fixed frame (210), and the two elastic members (212) are symmetrically arranged on both sides of the push rod (211), and the two elastic members (212) are initially in a compressed state.

6. The easily disassembled emulsifying kettle for producing water-based nano-coatings according to claim 5, characterized in that: The movable frame (23), the connecting groove and the fixed frame (210) are all provided in four groups along the circumferential direction. The top of the lifting ring (25) is hingedly provided with four push plates (29). The tops of the four push plates (29) are hingedly connected to the bottoms of the four movable frames (23). Two wedge blocks (24) are fixedly provided on the outer wall of the kettle body (1). Two wedge grooves are provided on the lifting ring (25). The two wedge blocks (24) are slidably connected to the two wedge grooves respectively. Four limiting rails are fixedly provided on the lifting ring (25). Four limiting grooves are provided on the four movable frames (23). The four limiting rails are slidably connected to the four limiting grooves respectively. Two positioning rods (22) are fixedly provided on the top of the connecting ring. The two positioning rods (22) both pass through and extend to the top of the mounting ring.

7. The easily disassembled emulsifying kettle for producing water-based nano-coatings according to claim 2, characterized in that: A feed pipe (31) extending into the kettle body (1) is provided through the kettle cover (21), a discharge pipe (36) extending into the kettle body (1) is provided through the kettle body (1), and a valve is provided on the discharge pipe (36).