Quenching device capable of dredging spray head

By staggeredly installing atomizing nozzles and unblocking mechanisms in the quencher, and equipping it with a cleaning head driven by a micro motor and a three-layer filter screen, the problem of existing quencher nozzle blockage is solved, fast and automatic cleaning and filtering effects are achieved, and the stability and production capacity of the device are improved.

CN223440198UActive Publication Date: 2025-10-17QINGDAO SHENGYU WEIYE TECH CO LTD
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Patent Information

Application Number
CN202422763738.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-17
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In existing quenchers, manual rotation of the clearing nozzle is required to clear the blockage, which is time-consuming and prone to blockage due to the adhesion of impurities in the quenching liquid, affecting the stability and production capacity of the device.

Method used

It adopts multiple groups of atomizing nozzles and dredging mechanisms installed in a staggered manner, combined with a micro-motor-driven cleaning head and three-layer filter screen to achieve automatic dredging and filtration, reduce manual operations and improve cleaning efficiency.

Benefits of technology

It achieves rapid unblocking of the nozzle and impurity filtration, reduces the risk of blockage, improves device stability and production capacity, and simplifies the cleaning process.

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Abstract

The utility model relates to the technical field of chemical engineering, and discloses a quencher capable of dredging a nozzle, which comprises a front butt flange and a rear butt flange, and a quencher body is arranged between the front butt flange and the rear butt flange. Quenching liquid enters the inner side of the quenching liquid circulation cavity through the quenching liquid input pipe, and at the moment, the filtering assembly consists of three groups of filtering net plates with different specifications, so that the passing quenching liquid can be subjected to three-layer filtering, different impurities can be cleaned, the blockage of a spray head is reduced, the quenching effect is improved, and the cleaning difficulty is reduced; then, when the spray head needs to be dredged, an air pipe on one side of the outer cylinder is connected with an air pump, so that the air pump is started to drive pistons in multiple groups of dredging mechanisms to slide, the cleaning head is jacked into the atomization spray head, then the cleaning head is driven by a micro motor to rotate, and a ball body drives a brush to move; therefore, adjustment and cleaning are facilitated according to the diameter of the inner side of the atomizing nozzle.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a chemical industry field, concretely is a quenching cooler that can dredge a nozzle. BACKGROUND

[0002] In the field of organic isocyanate synthesis, gas phase phosgene reaction process is gradually mature, and has realized large-scale production in toluene diisocyanate (TDI) and aliphatic isocyanate (ADI) field. But as a new industrial technology, gas phase phosgene process still has many technical details that need to be improved. Among them, the quenching design of high-temperature reaction mixed gas is one of the key links in the gas phase phosgene reaction process, and its basic principle is to rapidly cool and absorb the reaction mixed gas in the axial extension pipeline at the bottom of the gas phase reactor in the form of quenching liquid spray, so as to achieve the purpose of separating and collecting reaction products.

[0003] According to the search, China patent document, announcement number: CN201721538253.X, discloses a quenching cooler that can dredge a nozzle online, the atomizing nozzle is fixed on the inner wall of the quenching cooler, the quenching liquid enters the atomizing nozzle through the jacket space, without connecting pipeline for each atomizing nozzle, saving a lot of space. Compared with the existing design, the quenching cooler can install more atomizing nozzles on the same length of vertical section, improve the quenching absorption effect, the atomizing nozzle is fixed on the inner wall of the quenching cooler, each atomizing nozzle is configured with a dredger in the axial direction. The dredger is installed at the intersection of the central axis reverse extension line of the atomizing nozzle and the outer wall of the quenching cooler. Only by rotating the hand wheel of the dredger to pass the execution part into the atomizing nozzle and remove the blockage in the atomizing nozzle can the whole process be completed without stopping and disassembling, greatly improving the stability of continuous operation of the device and the stability of product quality, improving the effective capacity of the device and reducing the production cost of the product. However, during use, the execution part needs to be passed into the atomizing nozzle by manually rotating the hand wheel of the dredger to remove the blockage in the atomizing nozzle, which requires a lot of time during cleaning and reduces the cleaning efficiency. At the same time, due to the circulation of quenching liquid, impurities will inevitably flow and adhere to the inside of the circulation channel during long-term use, which reduces the use effect and speeds up the blockage of the nozzle, increasing the difficulty of cleaning. UTILITY MODEL CONTENTS

[0004] (I) Technical problems solved

[0005] In view of the deficiencies of the prior art, the utility model provides a quenching cooler that can dredge a nozzle, which has the advantages of quick dredging, reducing human involvement, being fast, convenient and time-saving, filtering the quenching liquid and reducing blockage, and solves the above technical problems.

[0006] (II) Technical solutions

[0007] To achieve the above object, the utility model provides the following technical scheme: a quenching cooler of through nozzle, including front butt joint flange and rear butt joint flan, be provided with quenching cooler body between the front butt joint flange and rear butt joint flan, the quenching cooler body includes quenching inner wall and quenching outer wall, the quenching inner wall and quenching outer wall form quenching night flow passage between them, the inboard of quenching inner wall is provided with atomizing nozzle, the outside of quenching outer wall is provided with dredging mechanism, the right side of quenching outer wall is connected with quenching liquid input pipe, the right side of quenching liquid input pipe is provided with filter device.

[0008] Preferably, the atomizing nozzle and the dredging mechanism are a group, and a plurality of groups are provided, and the atomizing nozzle and the dredging mechanism are installed equidistantly and staggered between each group.

[0009] Through the above technical scheme, the equidistant and staggered installation between the plurality of groups of atomizing nozzles and dredging mechanisms is beneficial to improve the quenching efficiency.

[0010] Preferably, the dredging mechanism includes a mounting frame, an outer cylinder, a piston, a micro motor, a connecting rod, and a cleaning head, the inner side of the outer cylinder is provided with the piston, the left side of the piston is provided with the micro motor, the driving end of the micro motor is fixedly installed with the connecting rod, the left end of the connecting rod is fixedly installed with the cleaning head, and the right side of the outer cylinder is fixedly installed with an air pipe.

[0011] Through the above technical scheme, when the nozzle needs to be dredged, the air pipe on one side of the outer cylinder is connected with the air pump, so that the piston in the plurality of groups of dredging mechanisms is driven to slide by starting the air pump, so that the cleaning head is inserted into the atomizing nozzle, and then the cleaning head is rotated under the driving of the micro motor.

[0012] Preferably, the cleaning head includes a conical head, a brush, and a ball, the conical head is arranged at the leftmost side of the cleaning head, the bottom end of the brush is fixedly installed with the ball, and the brush and the ball are provided with a plurality of groups.

[0013] Through the above technical scheme, when the cleaning head rotates, the ball drives the brush to move, so as to facilitate the adjustment and cleaning according to the diameter inside the atomizing nozzle, improve the dredging effect, and reduce human involvement, and achieve the effect of fast, simple and convenient.

[0014] Preferably, the filter device includes a connecting sleeve, a filter assembly, and a sealing element, the connecting sleeve is installed between the two groups of quenching liquid input pipes by screws, the filter assembly includes three groups of filter screens with different specifications, and the sealing element is arranged between the connecting sleeve and the connection part of the quenching liquid input pipe.

[0015] Through the technical scheme, when the quenching liquid enters into the inside of the quenching liquid flow cavity through the quenching liquid input pipe, the filtering assembly is composed of three groups of filtering screen plates with different specifications, so that the passing quenching liquid can be filtered in three layers, different impurities can be cleaned, the nozzle blockage can be reduced, the quenching effect can be improved, and the cleaning difficulty can be reduced.

[0016] Compared with the prior art, the quenching device provided by the utility model has the following beneficial effects:

[0017] 1、The quenching liquid enters into the inside of the quenching liquid flow cavity through the quenching liquid input pipe, at this time, the filtering assembly is composed of three groups of filtering screen plates with different specifications, so that the passing quenching liquid can be filtered in three layers, different impurities can be cleaned, the nozzle blockage can be reduced, the quenching effect can be improved, and the cleaning difficulty can be reduced;

[0018] 2、When the nozzle needs to be dredged, the air pipe on one side of the outer cylinder is connected with the air pump, so that the piston in the plurality of dredging mechanisms is driven to slide by starting the air pump, the cleaning head is inserted into the atomizing nozzle, and then the cleaning head is rotated under the driving of the micro motor, so that the ball drives the brush to move, so that the diameter of the inside of the atomizing nozzle can be adjusted and cleaned, the dredging effect is improved, human intervention is reduced, and the effect of quick and simple convenience is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a sectional structure schematic view of the utility model;

[0020] Figure 2 It is a filtering device three-dimensional structure schematic view of the utility model;

[0021] Figure 3 It is an A point amplification structure schematic view of the utility model;

[0022] Figure 4 It is a B point amplification structure schematic view of the utility model.

[0023] 1、front butt flange;2、rear butt flange;3、quenching device body;4、quenching inner wall;5、quenching outer wall;6、atomizing nozzle;7、dredging mechanism;8、quenching liquid input pipe;9、filtering device;701、mounting frame;702、outer cylinder;703、piston;704、micro motor;705、connecting rod;706、cleaning head;7061、conical head;7062、brush;7063、ball;901、connecting sleeve;902、filtering assembly;903、sealing element. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1:

[0026] like Figures 1-2 As shown, the utility model provides a quencher with a dredgeable nozzle, comprising a front docking flange 1 and a rear docking flange 2, a quencher body 3 is arranged between the front docking flange 1 and the rear docking flange 2, the quencher body 3 comprises a quenching inner wall 4 and a quenching outer wall 5, a quenching flow cavity is formed between the quenching inner wall 4 and the quenching outer wall 5, an atomizing nozzle 6 is arranged on the inner side of the quenching inner wall 4, a dredge mechanism 7 is arranged on the outer side of the quenching outer wall 5, a quenching liquid input pipe 8 is connected to the right side of the quenching liquid input pipe 8, and a filtering device 9 is arranged on the right side of the quenching liquid input pipe 8.

[0027] Specifically, the atomizing nozzle 6 and the dredging mechanism 7 form a group, and there are several groups in total, and the atomizing nozzle 6 and the dredging mechanism 7 in each group are installed at equal intervals and staggered. The advantage is that the quenching efficiency is improved by installing multiple groups of atomizing nozzles 6 and dredging mechanisms 7 at equal intervals and staggered.

[0028] Specifically, the dredging mechanism 7 includes a mounting frame 701, an outer cylinder 702, a piston 703, a micro motor 704, a connecting rod 705 and a cleaning head 706. A piston 703 is provided on the inner side of the outer cylinder 702, and a micro motor 704 is provided on the left side of the piston 703. The driving end of the micro motor 704 is fixedly installed with a connecting rod 705, and the left end of the connecting rod 705 is fixedly installed with a cleaning head 706. The right side of the outer cylinder 702 is fixedly installed with an air pipe. The advantage is that the air pipe on one side of the outer cylinder 702 is connected to the air pump, so that by starting the air pump, the pistons 703 in multiple groups of dredging mechanisms 7 are driven to slide, thereby pushing the cleaning head 706 into the atomizing nozzle 6.

[0029] Example 2:

[0030] like Figures 3-4As shown, as the improvement of the last embodiment. Specifically, the cleaning head 706 includes a tapered head 7061, a brush 7062 and a ball 7063, the tapered head 7061 is arranged at the leftmost side of the cleaning head 706, the bottom end of the brush 7062 is fixedly installed with the ball 7063, and the brush 7062 and the ball 7063 are arranged in several groups, which has the advantages that when the cleaning head 706 rotates, the ball 7063 drives the brush 7062 to move, thereby facilitating the adjustment and cleaning according to the diameter inside the atomizing nozzle 6, improving the dredging effect, reducing human involvement, and achieving the effect of being fast, simple and convenient.

[0031] Specifically, the filtering device 9 includes a connecting sleeve 901, a filtering assembly 902 and a sealing piece 903, the connecting sleeve 901 is installed between the two groups of quenching liquid input pipes 8 by screws, the filtering assembly 902 includes three groups of filtering screens with different specifications, and the sealing piece 903 is arranged between the connecting sleeve 901 and the connecting part of the quenching liquid input pipe 8, which has the advantages that when the quenching liquid enters the inside of the quenching liquid flow cavity through the quenching liquid input pipe 8, the filtering assembly 902 is composed of three groups of filtering screens with different specifications, so that the passing quenching liquid can be filtered in three layers to clean different impurities, thereby reducing the nozzle blockage, improving the quenching effect and reducing the cleaning difficulty.

[0032] In use, the quenching liquid input pipe 8 is clamped with the connecting sleeve 901, and then appropriate screws are used for connection and fixation, and then during use, the quenching liquid enters the inside of the quenching liquid flow cavity through the quenching liquid input pipe 8, and at this time, the filtering assembly 902 is composed of three groups of filtering screens with different specifications, so that the passing quenching liquid can be filtered in three layers to clean different impurities, thereby reducing the nozzle blockage, improving the quenching effect and reducing the cleaning difficulty, and then when the nozzle needs to be dredged, the air pipe on one side of the outer cylinder 702 is connected with the air pump, so that the air pump is started to drive the pistons 703 in the plurality of dredging mechanisms 7 to slide, thereby the cleaning head 706 is inserted into the atomizing nozzle 6, and then under the driving of the micro motor 704, the cleaning head 706 rotates to drive the brush 7062 to move, thereby facilitating the adjustment and cleaning according to the diameter inside the atomizing nozzle 6, improving the dredging effect, reducing human involvement, and achieving the effect of being fast, simple and convenient.

[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A quencher capable of unclogging a nozzle, comprising a front docking flange (1) and a rear docking flange (2), characterized in that: A quencher body (3) is provided between the front docking flange (1) and the rear docking flange (2), and the quencher body (3) includes a quenching inner wall (4) and a quenching outer wall (5), a quenching night flow cavity is formed between the quenching inner wall (4) and the quenching outer wall (5), an atomizing nozzle (6) is provided on the inner side of the quenching inner wall (4), a dredging mechanism (7) is provided on the outer side of the quenching outer wall (5), a quenching liquid input pipe (8) is connected to the right side of the quenching outer wall (5), and a filtering device (9) is provided on the right side of the quenching liquid input pipe (8).

2. A quencher capable of dredging a nozzle according to claim 1, characterized in that: The atomizing nozzle (6) and the dredging mechanism (7) form a group, and a plurality of groups are provided. The atomizing nozzle (6) and the dredging mechanism (7) are staggered and installed at equal intervals between each group.

3. A quencher capable of dredging a nozzle according to claim 1, characterized in that: The dredging mechanism (7) comprises a mounting frame (701), an outer cylinder (702), a piston (703), a micro motor (704), a connecting rod (705) and a cleaning head (706), wherein the piston (703) is provided on the inner side of the outer cylinder (702), the micro motor (704) is provided on the left side of the piston (703), the connecting rod (705) is fixedly installed on the driving end of the micro motor (704), the cleaning head (706) is fixedly installed on the left end of the connecting rod (705), and the air pipe is fixedly installed on the right side of the outer cylinder (702).

4. A quencher capable of dredging a nozzle according to claim 3, characterized in that: The cleaning head (706) comprises a conical head (7061), a brush (7062) and a sphere (7063); the conical head (7061) is arranged at the leftmost side of the cleaning head (706); the sphere (7063) is fixedly mounted at the bottom end of the brush (7062); and the brush (7062) and the sphere (7063) are provided in a plurality of groups.

5. The quencher capable of dredging a nozzle according to claim 1, characterized in that: The filtering device (9) comprises a connecting sleeve (901), a filtering assembly (902) and a sealing member (903); the connecting sleeve (901) is installed between two groups of quenching liquid inlet pipes (8) by means of screws; the filtering assembly (902) comprises three groups of filter screens of different specifications; and the sealing member (903) is arranged between the connecting sleeve (901) and the connecting portion of the quenching liquid inlet pipe (8).

Citation Information

Patent Citations

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