System for selecting unqualified finished product packaging lines

Through the recognition and grabbing units of the automated system, the problems of low efficiency and high misjudgment rate of manual selection in the existing finished product packaging line production have been solved, and efficient and accurate selection of unqualified products has been achieved, thereby improving the stability of product quality.

CN223440474UActive Publication Date: 2025-10-17HENAN JIKAI ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422445323.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-10-17
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the existing finished product packaging line production, the selection of unqualified products mainly relies on manual labor, which leads to low efficiency and prone to misjudgment, making it difficult to ensure the stability of product quality.

Method used

An automated system consisting of an identification unit, a noodle bag grabbing unit and a conveying unit is adopted. High-definition cameras are used to identify unqualified products, and automatic selection is carried out through electric slides, robotic arms and mechanical claws, combined with a control unit to achieve automated operation.

Benefits of technology

It improves production efficiency and selection accuracy, reduces labor costs and error rates, ensures the stability of product quality, and brings economic and social benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a system for selecting unqualified finished product packaging lines, which relates to the field of automatic production, and comprises an identification unit, a flour bag grabbing unit, a conveying unit and a support platform, the conveying unit comprises a belt conveyor and two groups of symmetrically arranged side frames, the belt conveyor is arranged between the two groups of side frames, and the support platform is arranged on the belt conveyor. The conveying device is used for conveying flour bags; a plurality of supporting rod pieces are installed at the top of the side frame, and the same guide plate is installed on every two adjacent supporting rod pieces. By means of the automatic picking system, automatic picking of unqualified finished product packaging lines is achieved, production efficiency and picking accuracy are greatly improved, and compared with a traditional manual picking mode, the production efficiency is greatly improved. According to the method, the labor cost and the misjudgment rate can be reduced, the stability of the product quality is improved, and remarkable economic benefits and social benefits are brought to enterprises.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of automation production, and specifically relates to a system for selecting unqualified finished product packaging line. BACKGROUND

[0002] In the existing finished product packaging line production process, the selection of unqualified products mainly relies on manual work, which is not only inefficient, but also prone to misjudgment, and it is difficult to ensure the stability of product quality.

[0003] With the continuous development of automation technology, the market urgently needs an automatic system capable of efficiently and accurately selecting unqualified finished product packaging line to improve production efficiency and product quality.

[0004] Therefore, we propose a system for selecting unqualified finished product packaging line to solve the above problems. INVENTION CONTENTS

[0005] In view of the problem that in the existing finished product packaging line production process, the selection of unqualified products mainly relies on manual work, which is not only inefficient, but also prone to misjudgment, and it is difficult to ensure the stability of product quality, the utility model provides a system for selecting unqualified finished product packaging line.

[0006] The utility model solves the technical problem and adopts the scheme: a system for selecting unqualified finished product packaging line, including identification unit, face bag grabbing unit, conveying unit and support platform, the conveying unit includes belt conveyor and two groups of symmetrically arranged side frames, the belt conveyor is installed between the two groups of side frames, and is used for conveying the face bag;

[0007] The top of the side frame is provided with a plurality of support rods, and a same guide plate is installed on adjacent two support rods;

[0008] The identification unit includes a control unit and two parallel installation rods, and the two installation rods are arranged on the two sides of the belt conveyor, the top end of the installation rod is provided with a high-definition camera for identifying the finished product packaging line, the high-definition camera is connected with the control unit, and the image information is transmitted in real time;

[0009] The face bag grabbing unit includes an electric sliding table, a mechanical arm and a mechanical claw for grabbing the face bag, the electric sliding table is installed on the upper surface of the support platform, and a base is installed on the sliding table seat;

[0010] The mechanical arm is installed on the base, the mechanical claw is installed on the mechanical arm, and the electric sliding table, the mechanical arm and the mechanical claw are connected with the control unit respectively.

[0011] Preferably, the upper surface of the support platform is provided with a tray, and the tray is located on one side of the electric sliding table.

[0012] Preferably, the support rod comprises a T-shaped block, a vertical screw and an adjusting screw, a bearing one is installed in the T-shaped block, an upper section of the vertical screw is sleeved in the bearing one, a threaded section of the vertical screw is threadedly connected with a nut seat, the nut seat is fixedly installed on the side frame, the adjusting screw is threadedly connected with a threaded hole of the T-shaped block, a light axis end of the adjusting screw is sleeved with a bearing two, and the bearing two is installed on the guide plate.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、The utility model discloses a picking system for picking unqualified product packaging lines, which realizes automatic picking of unqualified product packaging lines, greatly improves production efficiency and picking accuracy, reduces labor cost and misjudgment rate compared with traditional manual picking mode, improves product quality stability, and brings significant economic benefits and social benefits to enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is a three-dimensional enlarged structure schematic diagram of the guide plate and the support rod of the utility model.

[0017] In the drawing: 1 mechanical claw, 2 support platform, 3 high-definition camera, 4 face bag, 5 mounting rod, 6 belt conveyor, 7 side frame, 8 guide plate, 9 support rod, 91 T-shaped block, 92 vertical screw, 93 adjusting screw, 94 nut seat, 95 bearing one, 10 base, 11 tray, 12 electric sliding table, 13 mechanical arm. DETAILED DESCRIPTION

[0018] The utility model is further described below in combination with the drawings and examples.

[0019] Please refer to Figures 1-2 The utility model provides a kind of technical scheme for picking system of unqualified product packaging line:

[0020] Example one:

[0021] According to Figure 1 And Figure 2 As shown in the drawing, it comprises identification unit, face bag grabbing unit, conveying unit and support platform 2, the upper surface of support platform 2 is placed with tray 11, and tray 11 is located on one side of electric sliding table 12.

[0022] Conveying unit includes belt conveyor 6 and two groups of symmetrically arranged side frames 7, belt conveyor 6 is installed between two groups of side frames 7, and belt conveyor 6 is used to convey face bag 4.

[0023] The top of the side frame 7 is provided with a plurality of support rods 9, and adjacent two support rods 9 are provided with a same guide plate 8, and the front and rear two groups of guide plates 8 guide the face bag 4 on the belt conveyor 6 to prevent the face bag 4 from falling off the belt conveyor 6.

[0024] The identification unit comprises a control unit and two parallel installation rods 5, and the two installation rods 5 are arranged on the two sides of the belt conveyor 6, respectively, and the top end of the installation rod 5 is provided with a high-definition camera 3 for identifying the finished product packaging line, the high-definition camera 3 is installed at a suitable position of the production line, and the high-definition camera 3 can cover the finished product packaging line on the production line, the high-definition camera 3 can accurately distinguish the subtle defects of the finished product packaging line, and the high-definition camera 3 is connected with the control unit and transmits image information in real time.

[0025] The face bag grabbing unit comprises an electric sliding table 12, a mechanical arm 13 and a mechanical claw 1 for grabbing the face bag 4, the electric sliding table 12 is installed on the upper surface of the support platform 2, a base 10 is installed on the sliding table seat of the electric sliding table 12, and the base 10 is driven to move by controlling the work of the electric sliding table 12.

[0026] The mechanical arm 13 is installed on the base 10, the mechanical claw 1 is installed on the mechanical arm 13, and the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1 are connected with the control unit respectively, and the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1 receive the control instructions sent by the control unit and execute corresponding actions.

[0027] The control unit receives the identification information transmitted by the high-definition camera 3 in real time, processes and analyzes the identification information, generates corresponding instructions according to the preset algorithm and logic, and transmits the instructions to the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1 to control the work of the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1.

[0028] In specific use, the system for picking unqualified finished product packaging lines is started first, the belt conveyor 6 conveys the face bag 4, the high-definition camera 3 collects and analyzes the image of each passing finished product packaging line, and if an unqualified product is found, relevant information is immediately sent to the control unit, the control unit receives the information, quickly calculates the action instructions of the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1, and sends the action instructions to the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1, and the electric sliding table 12, the mechanical arm 13 and the mechanical claw 1 move to the position of the unqualified finished product packaging line quickly and accurately after receiving the instructions, and perform picking and placing operations, and the above process is repeated until the picking work of all finished product packaging lines is completed.

[0029] Embodiment two:

[0030] On the basis of embodiment one, as Figure 2As shown, the support rod 9 comprises a T-shaped block 91, a vertical screw 92 and an adjusting screw 93. The T-shaped block 91 is internally provided with a bearing 95. An upper section of the vertical screw 92 is sleeved in the bearing 95, so that the vertical screw 92 can stably rotate. A threaded section of the vertical screw 92 is threadedly connected with a nut seat 94. The nut seat 94 is fixedly installed on the side frame 7. By rotating the vertical screw 92, the vertical screw 92 can rotate upward or downward.

[0031] The adjusting screw 93 is threadedly connected with a threaded hole of the T-shaped block 91. An optical axis end of the adjusting screw 93 is sleeved with a bearing 96. The bearing 96 is installed on the guide plate 8. By rotating the adjusting screw 93, the position of the guide plate 8 can be adjusted. The guide plate 8 can guide the face bag 4 of different specifications and models.

Claims

1. A system for selecting unqualified finished product packaging lines, comprising an identification unit, a noodle bag grabbing unit, a conveying unit, and a support platform, characterized in that: The conveying unit includes a belt conveyor and two sets of symmetrically arranged side frames. The belt conveyor is installed between the two sets of side frames for conveying the noodle bags. A plurality of supporting rods are installed on the top of the side frame, and the same guide plate is installed on two adjacent supporting rods; The identification unit includes a control unit and two parallel mounting rods, which are respectively set on both sides of the belt conveyor. The top of the mounting rod is equipped with a high-definition camera for identifying the finished packaged wire. The high-definition camera is connected to the control unit to transmit image information in real time. The noodle bag grabbing unit includes an electric slide, a robotic arm, and a mechanical claw for grabbing the noodle bag. The electric slide is installed on the upper surface of the support platform, and a base is installed on the slide seat. The robotic arm is installed on the base, the robotic claw is installed on the robotic arm, and the electric slide, the robotic arm and the robotic claw are respectively connected to the control unit.

2. The system for selecting unqualified finished packaged wire according to claim 1, characterized in that: A tray is placed on the upper surface of the support platform, and the tray is located on one side of the electric slide.

3. The system for selecting unqualified finished packaged wire according to claim 1, characterized in that: The supporting rod includes a T-block, a vertical screw and an adjusting screw. Bearing 1 is installed in the T-block. The upper optical axis of the vertical screw is sleeved in bearing 1. Its threaded section is threadedly connected to a nut seat. The nut seat is fixedly installed on the side frame. The adjusting screw is threadedly connected to the threaded hole opened in the T-block. Bearing 2 is sleeved on the optical axis end. Bearing 2 is installed on the guide plate.