Metal alloy material rolling device

Through the combination of segmented rolling and detection components, the problems of low efficiency and poor precision in the rolling process of alloy materials are solved, automated rolling and cutting are realized, and production efficiency and workpiece precision are improved.

CN223440696UActive Publication Date: 2025-10-17BEIJING SAI ERKE REITER ELECTRICIAN CO LTD
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Patent Information

Application Number
CN202422926339.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-17
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing equipment requires manual measurement when rolling alloy materials, resulting in low processing efficiency, and long periods of time without quality inspection lead to poor accuracy.

Method used

The machine adopts a segmented rolling design, combined with detection components of pressure sensors and pressure springs to achieve continuous detection of alloy workpieces. It is equipped with a trimming component to remove burrs and an integrated cutting function to achieve automated rolling and cutting.

Benefits of technology

It improves processing efficiency, ensures the accuracy and safety of workpieces, avoids problems caused by manual measurement and long-term non-quality inspection, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal alloy material rolling device, which relates to the field of rolling devices and comprises a bottom plate, four groups of second rolling assemblies and four groups of first rolling frames are fixedly mounted at the top of the bottom plate, a trimming assembly, a detecting assembly and a cutting assembly are further arranged at the top of the bottom plate, and alloy workpieces penetrate through the parts. The first rolling assembly comprises a first rolling frame, the first rolling frame is fixedly installed on the top side of the bottom plate, and a first electric middle rolling roller and a second electric middle rolling roller are rotationally installed on the inner wall of the first rolling frame. According to the rolling device, the sectional type rolling design is adopted, alloy workpieces are sequentially rolled from the middle part to the edge part, and deformation caused by uneven stress of materials due to simultaneous rolling at multiple positions is avoided; and the multiple sets of pressure sensors and pressure springs are matched with one another, so that alloy workpieces can be continuously detected, deformation can be detected in time, and the machining precision of the device is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rolling device technical field especially relates to a kind of metal alloy material rolling device. BACKGROUND

[0002] Rolling is a kind of metal processing technology, metal blank is passed through the clearance (various shapes) of a pair of rotating rolls, and the material section is reduced and the length is increased due to the compression of the rolls.

[0003] In the prior art, part of alloy material processing needs to use rolling process, but a kind of W-shaped workpiece needs to be rolled, and the deformation of alloy material during rolling will cause the damage of workpiece, and the conventional equipment needs manual measurement during production, and the equipment needs to be stopped during measurement, which affects the processing efficiency, and long-time non-quality inspection will lead to poor workpiece precision, so a kind of metal alloy material rolling device is needed to meet people's needs. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of metal alloy material rolling device to solve the problem that conventional equipment needs manual measurement during production in the above background technology, and the equipment needs to be stopped during measurement, which affects the processing efficiency, and long-time non-quality inspection will lead to poor workpiece precision.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of metal alloy material rolling device, including bottom plate, the top of the bottom plate is fixedly installed four groups of rolling assembly two and four groups of rolling stand one, trimming assembly, detection assembly, cutting assembly are also arranged on the top of the bottom plate, alloy workpiece is penetrated between each component, the rolling assembly one includes rolling stand one, and rolling stand one is fixedly installed on the top side of bottom plate, and electric intermediate rolling roller one and electric intermediate rolling roller two are rotatably installed on the inner wall of rolling stand one, and electric intermediate rolling roller one and electric intermediate rolling roller two are in contact with alloy workpiece, and the rolling assembly two includes rolling stand two, and rolling stand two is fixedly installed on the top side of bottom plate, and electric edge rolling roller one and electric edge rolling roller two are rotatably installed on the inner wall of rolling stand two, and electric edge rolling roller one and electric edge rolling roller two are in contact with alloy workpiece.

[0006] Preferably, the trimming assembly includes trimming mounting bracket, trimming mounting bracket is fixedly installed on the top side of bottom plate, trimming mounting bracket is fixedly installed in trimming support plate, alloy workpiece slides on trimming support plate, two trimming sliding plates are slidably installed on the inner wall of trimming mounting bracket, trimming cleaning brush is fixedly installed on the bottom side of two trimming sliding plates, and trimming cleaning brush is in contact with the edge of alloy workpiece.

[0007] Preferably, the top of the trimming sliding plate is fixedly provided with a trimming spring, the top end of the trimming spring is fixedly provided in the inner wall of a trimming mounting frame, trimming sliding grooves are formed in the inner walls of the two sides of the trimming mounting frame, trimming sliding blocks are slidably provided in the trimming sliding grooves, and the trimming sliding blocks are fixedly provided on the trimming sliding blocks.

[0008] Preferably, the detection assembly comprises a detection table, the detection table is fixedly provided on the top side of the bottom plate, the alloy workpiece penetrates through the detection table, an inner cavity is formed in the detection table, a pressure sensor is fixedly provided on the inner wall of the inner cavity, a pressure spring is fixedly provided on the pressure sensor, an installation block is fixedly provided at the other end of the pressure spring, a contact wheel is rotatably provided on the installation block, and the contact wheel is in contact with the alloy workpiece.

[0009] Preferably, a sliding groove is formed in the inner wall of the inner cavity, and a sliding block is slidably provided in the sliding groove and fixedly provided on the pressure sensor.

[0010] Preferably, the cutting assembly comprises a cutting frame, the cutting frame is fixedly provided on the top side of the bottom plate, a discharge opening is formed in the cutting frame, and the alloy workpiece penetrates through the discharge opening.

[0011] Preferably, a cutting sleeve is slidably provided on the top of the cutting frame, a cutting knife is fixedly provided on the bottom side of the cutting sleeve, the cutting knife is matched with the alloy workpiece, a hydraulic lifting rod is fixedly provided at the top end of the cutting frame, and the output end of the hydraulic lifting rod is connected with the cutting sleeve.

[0012] The metal alloy material rolling device has the advantages that:

[0013] 1. The metal alloy material rolling device adopts a sectional rolling design, the alloy workpiece is sequentially rolled from the middle part to the edge part, material stress unevenness and deformation caused by simultaneous rolling at multiple positions are avoided, the detection assembly is integrated in the device, a plurality of pressure sensors and pressure springs are used to continuously detect the alloy workpiece, and thus the deformation can be detected in time, and the machining precision of the device is ensured.

[0014] 2. The trimming cleaning brush of the trimming assembly part is used to polish the edge of the alloy workpiece, the edge burr does not affect subsequent detection, and the burr does not harm the workers. DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the metal alloy material rolling device.

[0016] Figure 2 It is a side view structure schematic view of the metal alloy material rolling device.

[0017] Figure 3The utility model discloses a metal alloy material rolling device's rolling assembly one and rolling assembly two part structure schematic view.

[0018] Figure 4 The utility model discloses a metal alloy material rolling device's trimming assembly part structure schematic view.

[0019] Figure 5 The utility model discloses a metal alloy material rolling device's detection assembly part structure schematic view.

[0020] In the drawing: 100, bottom plate;101, alloy workpiece;200, rolling assembly one;201, rolling assembly two;202, rolling frame one;203, electric intermediate rolling roller one;204, electric intermediate rolling roller two;205, rolling frame two;206, electric edge rolling roller one;207, electric edge rolling roller two;300, trimming assembly;301, trimming mounting frame;302, trimming backplate;303, trimming slide plate;304, trimming cleaning brush;305, trimming spring;306, trimming sliding slot;307, trimming sliding block;400, detection assembly;401, detection table;402, inner chamber;403, pressure sensor;404, pressure spring;405, mounting block;406, contact wheel;407, sliding slot;408, sliding block;500, cutting assembly;501, cutting frame;502, discharge hole;503, cutting sleeve;504, cutting knife;505, hydraulic lifting rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0022] Reference Figures 1-5The utility model relates to a metal alloy material rolling device, including bottom plate 100, four groups of rolling assembly two 201 and four groups of rolling frame one 202 are fixedly installed on the top of bottom plate 100, and trimming assembly 300, detection assembly 400, cutting assembly 500 are also arranged on the top of bottom plate 100, and alloy workpiece 101 is through among each component, the rolling assembly one 200 includes rolling frame one 202, and rolling frame one 202 is fixedly installed on the top side of bottom plate 100, and electric intermediate rolling mill roll one 203 and electric intermediate rolling mill roll two 204 are rotatably installed on the inner wall of rolling frame one 202, and electric intermediate rolling mill roll one 203 and electric intermediate rolling mill roll two 204 are in contact with alloy workpiece 101, and the rolling assembly two 201 includes rolling frame two 205, and rolling frame two 205 is fixedly installed on the top side of bottom plate 100, and electric edge rolling mill roll one 206 and electric edge rolling mill roll two 207 are rotatably installed on the inner wall of rolling frame two 205, and electric edge rolling mill roll one 206 and electric edge rolling mill roll two 207 are in contact with alloy workpiece 101, and the design of segmented rolling is adopted, and alloy workpiece 101 is rolled in turn from the middle part to the edge part, and the uneven stress of material caused by simultaneous rolling is avoided, and the device integrates detection assembly 400, and a plurality of pressure sensors 403 and pressure springs 404 are used to continuously detect alloy workpiece 101.

[0023] The trimming assembly 300 includes trimming mounting bracket 301, trimming mounting bracket 301 is fixedly installed on the top side of bottom plate 100, trimming mounting bracket 301 is fixedly installed in trimming mounting bracket 301, alloy workpiece 101 slides on trimming mounting bracket 301, two trimming sliding plates 303 are slidably installed on the inner wall of trimming mounting bracket 301, trimming cleaning brush 304 is fixedly installed on the bottom side of two trimming sliding plates 303, and trimming cleaning brush 304 is in contact with the edge of alloy workpiece 101. Trimming spring 305 on trimming mounting bracket 301 pushes trimming sliding plate 303 to move on the inner wall of trimming mounting bracket 301, so that trimming cleaning brush 304 on the bottom side of trimming sliding plate 303 has the tendency of close to alloy workpiece 101, and it is guaranteed that trimming cleaning brush 304 can achieve the effect of removing burrs.

[0024] The top of trimming sliding plate 303 is fixedly installed with trimming spring 305, the top end of trimming spring 305 is fixedly installed in the inner wall of trimming mounting bracket 301, trimming sliding groove 306 is formed in the inner wall of both sides of trimming mounting bracket 301, trimming sliding block 307 is slidably installed in trimming sliding groove 306, and trimming sliding block 307 is fixedly installed on trimming sliding block 307. The movement of trimming sliding plate 303 is limited by trimming sliding groove 306 and trimming sliding block 307, and can only move position in the fixed range.

[0025] The detection assembly 400 comprises a detection table 401 fixedly installed on the top side of the bottom plate 100, the alloy workpiece 101 penetrates through the detection table 401, an inner cavity 402 is formed in the detection table 401, a pressure sensor 403 is fixedly installed on the inner wall of the inner cavity 402, a pressure spring 404 is fixedly installed on the pressure sensor 403, an installation block 405 is fixedly installed on the other end of the pressure spring 404, a contact wheel 406 is rotatably installed on the installation block 405, the contact wheel 406 is in contact with the alloy workpiece 101, a sliding groove 407 is formed on the inner wall of the inner cavity 402, a sliding block 408 is slidably installed in the sliding groove 407, and the sliding block 408 is fixedly installed on the pressure sensor 403. In the detection assembly 400 part, the pressure sensor 403 uses the contact wheel 406 connected by the pressure spring 404 and the installation block 405 to contact the surface of the alloy workpiece 101, so that the deformation precision of the alloy workpiece 101 is measured by the change of pressure.

[0026] The cutting assembly 500 comprises a cutting frame 501 fixedly installed on the top side of the bottom plate 100, a discharge hole is formed in the cutting frame 501, the alloy workpiece 101 penetrates through the discharge hole 502, a cutting sleeve 503 is slidably installed on the top of the cutting frame 501, a cutting knife 504 is fixedly installed on the bottom side of the cutting sleeve 503, the cutting knife 504 is matched with the alloy workpiece 101, a hydraulic lifting rod 505 is fixedly installed on the top end of the cutting frame 501, and the output end of the hydraulic lifting rod 505 is connected with the cutting sleeve 503. The alloy workpiece 101 after detection will be moved to the cutting assembly 500 part, the cutting sleeve 503 is driven to move by using the hydraulic lifting rod 505, and the cutting knife 504 at the bottom of the cutting sleeve 503 will cut the alloy workpiece 101 extended out of the discharge hole 502, so that the functions of automatic rolling shaping and cutting are realized.

[0027] Working principle:

[0028] In use, the alloy workpiece 101 is processed by the rolling assembly 200 and the rolling assembly 201, in the rolling assembly 200, the electric intermediate rolling roller 204 and the electric intermediate rolling roller 204 roll the middle part of the alloy workpiece 101, in the rolling assembly 201, the electric edge rolling roller 206 and the electric edge rolling roller 207 are used to roll the two side edges of the alloy workpiece 101, which can effectively reduce the material deformation caused by synchronous rolling, the rolled alloy workpiece 101 is trimmed in the trimming assembly 300, which can avoid the influence of subsequent detection and manual handling, the trimming spring 305 on the trimming mounting frame 301 pushes the trimming slide plate 303 to move on the inner wall of the trimming mounting frame 301, so that the trimming cleaning brush 304 on the bottom side of the trimming slide plate 303 has the tendency of being close to the alloy workpiece 101, which ensures that the trimming cleaning brush 304 can achieve the effect of removing burrs, the movement of the trimming slide plate 303 is limited by the trimming sliding groove 306 and the trimming sliding block 307, and can only move within a fixed range, in the detection assembly 400, the pressure sensor 403 uses the pressure spring 404 and the contact wheel 406 connected by the mounting block 405 to contact the surface of the alloy workpiece 101, so as to measure the deformation precision of the alloy workpiece 101 by the change of pressure, and finally the alloy workpiece 101 after detection is moved to the cutting assembly 500, the cutting sleeve 503 is driven to move by the hydraulic lifting rod 505, and the cutting knife 504 at the bottom of the cutting sleeve 503 cuts the alloy workpiece 101 extended out of the discharge hole 502, realizing the functions of automatic rolling, shaping and cutting.

[0029] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered by the protection scope of the present application.

Claims

1. A metal alloy material rolling device, comprising a bottom plate (100), characterized in that: Four rolling assembly 1 (200), four rolling assembly 2 (201) and four rolling stand 1 (202) are fixedly installed on the top of the bottom plate (100). A trimming assembly (300), a detection assembly (400) and a cutting assembly (500) are also arranged on the top of the bottom plate (100). An alloy workpiece (101) is passed through each component. The rolling assembly 1 (200) includes a rolling stand 1 (202). The rolling stand 1 (202) is fixedly installed on the top side of the bottom plate (100). An electric intermediate rolling roller 1 (202) is rotatably installed on the inner wall of the rolling stand 1 (202). 203) and electric intermediate rolling roller 2 (204), the electric intermediate rolling roller 1 (203) and the electric intermediate rolling roller 2 (204) are both in contact with the alloy workpiece (101), the rolling assembly 2 (201) includes a rolling frame 2 (205), the rolling frame 2 (205) is fixedly installed on the top side of the bottom plate (100), and the inner wall of the rolling frame 2 (205) is rotatably installed with an electric edge rolling roller 1 (206) and an electric edge rolling roller 2 (207), and the electric edge rolling roller 1 (206) and the electric edge rolling roller 2 (207) are both in contact with the alloy workpiece (101).

2. A metal alloy material rolling device according to claim 1, characterized in that: The trimming assembly (300) includes a trimming mounting frame (301), which is fixedly mounted on the top side of the base plate (100); a trimming support plate (302) is fixedly mounted inside the trimming mounting frame (301); the alloy workpiece (101) slides on the trimming support plate (302); two trimming slides (303) are slidably mounted on the inner wall of the trimming mounting frame (301); a trimming cleaning brush (304) is fixedly mounted on the bottom side of the two trimming slides (303); and the trimming cleaning brush (304) contacts the edge of the alloy workpiece (101).

3. The metal alloy material rolling device according to claim 2, characterized in that: A trimming spring (305) is fixedly mounted on the top of the trimming slide plate (303), and the top end of the trimming spring (305) is fixedly mounted on the inner wall of the trimming mounting frame (301). Trimming chutes (306) are provided on both sides of the inner wall of the trimming mounting frame (301), and a trimming slider (307) is slidably mounted in the trimming chutes (306). The trimming slider (307) is fixedly mounted on the trimming slider (307).

4. The metal alloy material rolling device according to claim 1, characterized in that: The detection assembly (400) includes a detection table (401), which is fixedly mounted on the top side of the base plate (100), and the alloy workpiece (101) passes through the detection table (401). An inner cavity (402) is provided in the detection table (401), and a pressure sensor (403) is fixedly mounted on the inner wall of the inner cavity (402). A pressure spring (404) is fixedly mounted on the pressure sensor (403), and a mounting block (405) is fixedly mounted on the other end of the pressure spring (404). A contact wheel (406) is rotatably mounted on the mounting block (405), and the contact wheel (406) is in contact with the alloy workpiece (101).

5. The metal alloy material rolling device according to claim 4, characterized in that: A sliding groove (407) is provided on the inner wall of the inner cavity (402), a slider (408) is slidably installed in the sliding groove (407), and the slider (408) is fixedly installed on the pressure sensor (403).

6. The metal alloy material rolling device according to claim 1, characterized in that: The cutting assembly (500) comprises a cutting frame (501), which is fixedly mounted on the top side of the base plate (100). A discharge port is provided on the cutting frame (501), and the alloy workpiece (101) passes through the discharge port (502).

7. The metal alloy material rolling device according to claim 6, characterized in that: A cutting sleeve (503) is slidably mounted on the top of the cutting frame (501), a cutting knife (504) is fixedly mounted on the bottom side of the cutting sleeve (503), and the cutting knife (504) is adapted to the alloy workpiece (101). A hydraulic lifting rod (505) is fixedly mounted on the top of the cutting frame (501), and an output end of the hydraulic lifting rod (505) is connected to the cutting sleeve (503).