Two-roller rolling drawing die

The design of the adjustment components and pads of the two-roller rolling die solves the problem of roll instability, achieves precise adjustment of the roller bearings, ensures the consistency of the center lines of the roller surfaces, improves the quality and efficiency of wire processing, and simplifies the operation process.

CN223440698UActive Publication Date: 2025-10-17SUZHOU HOUFA FINE THREAD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422897082.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-17
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In existing wire processing equipment, the instability of the rollers leads to the generation of axial forces, which causes the rollers to work unstably and is difficult to accurately position, affecting production efficiency and processing quality. In addition, the operation is complex and labor-intensive.

Method used

The two-roller rolling die structure is adopted. Through the design of adjusting parts and spacers, the roller bearings can be precisely adjusted to ensure that the center lines of the roller surfaces are on the same horizontal line to avoid up and down jumping. The coordination of guide columns, springs, guide rails and slides simplifies the operation process.

Benefits of technology

It improves processing quality and production efficiency, reduces the complexity and labor intensity of workers' operations, and ensures the stability and accurate positioning of the roller during processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223440698U_ABST
    Figure CN223440698U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of wire rod processing, and discloses a two-roller rolling and drawing die. Comprising a frame; the roller seats are symmetrically arranged in the frame, the roller seats are provided with inner frame bodies, rollers with bearings at two ends are arranged in the inner frame bodies, and cushion blocks for pressing and covering the bearings are arranged on the inner frame bodies; the outer frame body is arranged outside the inner frame body and consists of a bottom plate, a side plate and a top plate, and the top plate is pressed on the cushion block through an adjusting part and is transmitted to the bearings and the rollers, so that the two roller seats are kept on the same straight line. Through the arrangement of the adjusting part and the cushion block, accurate adjustment of the position of the roller bearing is achieved, it is ensured that the center lines of the roller faces of the two rollers are located on the same horizontal line and are always located at the position required by the technology, and the problem that in the prior art, rollers cannot be accurately positioned is solved. And secondly, the roller is effectively prevented from jumping up and down in the machining process, so that the machining quality and the production efficiency are improved, and the operation complexity and the labor intensity of workers are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to wire rod processing technical field, specifically related to a two roll roll drawing die. BACKGROUND

[0002] In the wire rod processing, the traditional is through four roll mill to process completion. However, in the actual processing, the existing roll mill has some significant problems. First, when the wire rod is subjected to the radial force of the roll, the axial force is generated due to the deformation of the wire rod, which causes the instability of the roll work, it is difficult to maintain the accurate positioning of the roll, and even it is easy to produce up and down bounce, and it also does not have the function of adjusting the roll, resulting in the increase of cost, improving the complexity and labor intensity of worker operation, and affecting the production efficiency and processing quality. UTILITARY MODEL CONTENT

[0003] The utility model aims at providing a two roll roll drawing die to solve the above-mentioned deficiencies in the prior art.

[0004] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] A two roll roll drawing die, comprising:

[0006] Frame;

[0007] Roller seat, symmetrically arranged in the frame, the roller seat has an inner frame body, the inner frame body is provided with a roller with a bearing at both ends, the inner frame body is provided with a gasket for pressing the bearing;

[0008] Outer frame, arranged outside the inner frame body, and composed of a bottom plate, a side plate and a top plate, the top plate is pressed on the gasket through an adjusting component, and is transmitted to the bearing and the roller, so that the two roller seats are kept in the same straight line.

[0009] As a preferred scheme of the utility model, the adjusting component is a fastener.

[0010] As a preferred scheme of the utility model, the adjusting component comprises a guide column arranged between the side plate and the inner frame, a first spring and a top plate are sleeved on the guide column, and the top plate is pressed on the gasket through the first spring.

[0011] As a preferred scheme of the utility model, the adjusting component further comprises a groove arranged on the top surface of the inner frame body, the groove is composed of an inclined groove and a bottom groove, a guide rail adapted to the groove, the top plate is matched with the guide rail through a sliding piece, and when the sliding piece moves along the guide rail direction, the top plate is pressed on the gasket.

[0012] As a preferred scheme of the utility model, the guide rail is composed of an upper rail arranged on the top surface of the inner frame body, an inclined rail matched with the inclined groove and a lower rail matched with the bottom groove.

[0013] As a preferred scheme of the utility model, the upper rail, the inclined rail and the bottom rail are all arranged as T-shaped grooves.

[0014] As a preferred scheme of the utility model, the slide is two in a group, comprising a fixing seat arranged on the lower surface of the top plate, wherein a rotatable roller matched with the T-shaped groove is arranged on the fixing seat.

[0015] As a preferred scheme of the utility model, the side plate comprises a lower plate and an upper plate arranged in the lower plate and having elasticity, after the top plate completely covers the cushion block, the upper plate is popped up from the lower plate to limit the movement of the top plate.

[0016] As a preferred scheme of the utility model, the lower plate is arranged with a mounting groove, and the mounting groove is arranged with a second spring connected with the upper plate.

[0017] As a preferred scheme of the utility model, the inner frame body is arranged with a mounting cavity, the mounting cavity is composed of a middle cavity, an upper cavity and a lower cavity, the roller is arranged in the middle cavity, and the bearings sleeved on both ends of the roller are arranged in the upper cavity and the lower cavity respectively.

[0018] The utility model has the advantages that: through the adjustment component and the cushion block, the accurate adjustment of the position of the roller bearing is realized, the center lines of the two rollers are ensured on the same horizontal line and always on the position required by the process, and the problem that the roller cannot be accurately positioned in the prior art is solved. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art according to these drawings.

[0020] Figure 1 It is the overall structure schematic view of the utility model.

[0021] Figure 2 It is the sectional structure schematic view of the utility model.

[0022] Figure 3Structure schematic view of the adjusting component in an embodiment of the utility model.

[0023] Figure 4 Structure schematic view of the adjusting component in an embodiment of the utility model.

[0024] Figure 5 Structure schematic view of the adjusting component in an embodiment of the utility model.

[0025] Figure 6 Structure schematic view of the adjusting component in an embodiment of the utility model.

[0026] Figure 7 Structure schematic view of the guide rail in the utility model.

[0027] Figure 8 Structure schematic view of the recess in the utility model.

[0028] Figure 9 Structure schematic view of the guide rail in the utility model.

[0029] Figure 10 Structure schematic view of the sliding piece in the utility model.

[0030] Explanation of reference signs:

[0031] 1, frame; 2, roller seat; 21, inner frame body; 22, roller; 23, bearing; 24, cushion block; 25, installation cavity; 251, middle cavity; 252, upper cavity; 253, lower cavity; 3, outer frame body; 31, side plate; 311, upper plate; 312, lower plate; 313, installation groove; 314, second spring; 32, top plate; 33, bottom plate; 4, recess; 41, inclined groove; 42, bottom groove; 5, guide column; 6, first spring; 7, sliding piece; 71, fixed seat; 72, roller; 8, guide rail; 81, upper rail; 82, inclined rail; 83, lower rail; 84, T-shaped groove. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Reference Figures 1 to 10The utility model provides a two roll roll die, include: frame 1, roller seat 2 and outer frame body 3, roller seat 2 has two, symmetry setting in frame 1, and roller seat 2 has inner frame body 21, the roller 22 with bearing 23 of two ends is arranged in this inner frame body 21, inner frame body 21 still is provided with the gasket 24 for pressing the bearing 23, wherein, the installation cavity 25 is arranged in the inner frame body 21, the installation cavity 25 is by middle cavity 251, upper cavity 252 and lower cavity 253 constitute, the roller 22 is set in the middle cavity 251, and the bearing 23 of sleeve setting in the both ends of roller 22 is located in upper cavity 252 and lower cavity 253 respectively. The bearing 23 can select tapered roller bearing in the embodiment, makes the roller 22 reduce friction in the rotation process, improves the production efficiency of mechanism, and prolongs the service life. Wherein, the inner ring of tapered roller bearing is towards the direction of roller 22, and its outer ring is towards the outside, that is, contact with gasket 24. And the design of multicavity provides better structural support, helps to bear greater load, reduces the collision and interference between parts, wherein, upper cavity 252 and lower cavity 253 can also be guide groove, avoid the vibration or inclination of tapered roller bearing in the movement process, influence its rotation stability.

[0034] In addition, the outer frame body 3 is arranged on the outer surface of the inner frame body 21, and is composed of a bottom plate 33, a side plate 31 and a top plate 32. The top plate 32 is pressed on the gasket 24 by an adjusting component and is transmitted to the bearing 23 and the roller 22, so that the two roller seats 2 are kept in the same straight line. The adjusting component is a fastener, which can be a screw. By screwing the screw, the top plate 32 is tightly pressed on the gasket 24. The gasket 24 under the force is transmitted to the bearing 23 to adjust the position of the bearing 23. The bearing 23 at the other end is also passively adjusted in position. In other words, the end with the adjusting component is the pressed end, and the other end is the fixed end. As long as the pressed end is adjusted, the fixed end is adjusted with the pressed end. The position of the roller 22 and the bearing 23 is accurately adjusted, the center lines of the two rollers are kept in the same horizontal line, the up and down bouncing of the roller 22 during processing is avoided, the symmetry of the two roller seats 2 is realized, the position of the two roller seats 2 always meets the process requirements, and the processing of the wire rod is facilitated.

[0035] In some embodiments, the adjusting component comprises a guide column 5 arranged between the side plate 31 and the inner frame 1, and a first spring 6 and a top plate 32 are arranged on the guide column 5, and the top plate 32 is pushed to press on the cushion block 24 by the first spring 6. The elasticity of the first spring 6 enables the top plate 32 to adaptively adjust the pressure and better press on the cushion block 24, thereby improving the supporting effect on the cushion block 24 and the bearing 23, and reducing the possibility of the two roller seats 2 not being in the same straight line and the up-and-down jumping of the roller 22 or the instability of the roller 22 in the processing process. The guide column 5 provides stable guidance for the top plate 32 to ensure the accuracy of the movement track. Compared with the cooperation of the top plate 32 and the screw, the operation of the worker is more convenient and fast.

[0036] In some embodiments, the adjusting component further comprises a groove 4 arranged on the top surface of the inner frame 21, the groove 4 is composed of an inclined groove 41 and a bottom groove 42, a guide rail 8 is adapted to the groove 4, and the top plate 32 cooperates with the guide rail 8 through a sliding piece 7, and when the sliding piece 7 moves along the guide rail 8, the top plate 32 presses on the cushion block 24.

[0037] The guide rail 8 is composed of an upper rail 81 arranged on the top surface of the inner frame 21, an inclined rail 82 adapted to the inclined groove 41, and a lower rail 83 adapted to the bottom groove 42. The upper rail 81, the inclined rail 82, and the bottom rail are all arranged as T-shaped grooves 84. The sliding piece 7 is a pair of groups, which comprises a fixed seat 71 arranged on the lower surface of the top plate 32, and a rotatable roller 72 arranged on the fixed seat 71 and cooperated with the T-shaped groove 84.

[0038] Firstly, the cooperation of the roller 72 and the T-shaped groove 84 reduces the friction with the groove and improves the smoothness during sliding, so that the top plate 32 can more easily move along the groove in the guide rail 8. The guide rail 8 is designed in three sections, or provides multiple guidance, which not only ensures the stability of the top plate 32 during movement, but also slowly increases the force applied to the cushion block 24 as the top plate 32 continuously moves in the inclined rail 82 after moving from the upper rail 81 to the inclined rail 82. At the same time, when moving from the inclined rail 82 to the lower rail 83, the force applied to the cushion block 24 tends to be stable. When the roller 72 cannot move in the lower rail 83, the movement of the top plate 32 is completed. Compared with adjusting the top plate 32 by screw, it is more time-saving and labor-saving, and the operation is simple.

[0039] In addition, the side plate 31 comprises a lower plate 312 and an upper plate 311 arranged in the lower plate 312 and having elasticity. After the top plate 32 completely covers the cushion block 24, the upper plate 311 pops up from the lower plate 312 to limit the movement of the top plate 32. Specifically, the lower plate 312 is provided with a mounting groove 313, and the mounting groove 313 is provided with a second spring 314 connected with the upper plate 311.

[0040] When the top plate 32 moves to the end, the upper plate 311 abutting against the lower surface of the top plate 32 is immediately moved upward by the force generated by the second spring 314 after being separated from the top plate 32, so as to limit the movement of the top plate 32 in the guide rail 8, thereby realizing the locking function of the top plate 32. When replacing or maintaining, the top plate 32 can be moved back by pressing the upper plate 311 into the mounting groove 313 or moving the upper plate 311 below the top plate 32. The accurate adjustment of the position of the roller 22 bearing 23 is realized, and it is ensured that the center lines of the roller surfaces of the two rollers are on the same horizontal line, so as to effectively avoid the up-and-down jumping of the roller 22 in the processing process, thereby improving the processing quality and the production efficiency.

[0041] The above description of disclosed embodiments enables those skilled in the art to make or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will accord with the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A two-roller rolling die, characterized in that: include: frame; A roller seat is symmetrically arranged in the frame, and the roller seat has an inner frame body, in which a roller with bearings at both ends is arranged, and a pad for pressing the bearing is provided on the inner frame body; The outer frame is arranged outside the inner frame and consists of a bottom plate, side plates and a top plate. The top plate is pressed against the pad through an adjusting component and is transmitted to the bearing and the roller to keep the two roller seats in the same straight line.

2. The two-roller rolling die according to claim 1, characterized in that: The adjusting component is a fastener.

3. The two-roller rolling die according to claim 1, characterized in that: The adjusting component includes a guide column arranged between the side plate and the inner frame. The guide column is sleeved with a first spring and a top plate. The top plate is pushed by the first spring to be pressed onto the cushion block.

4. The two-roller rolling die according to claim 1, characterized in that: The adjusting component also includes a groove arranged on the top surface of the inner frame, which is composed of an inclined groove and a bottom groove, and is adapted to the guide rail in the groove. The top plate cooperates with the guide rail through a slide. When the slide moves along the guide rail, the top plate presses the pad.

5. The two-roller rolling die according to claim 4, characterized in that: The guide rail is composed of an upper rail arranged on the top surface of the inner frame, an inclined rail adapted to the inclined groove, and a lower rail adapted to the bottom groove.

6. The two-roller rolling die according to claim 5, characterized in that: The upper rail, the inclined rail and the bottom rail are all provided with T-shaped grooves.

7. The two-roller rolling die according to claim 6, characterized in that: The sliding members are in groups of two and include a fixing seat arranged on the lower surface of the top plate. The fixing seat is provided with a rotatable roller that matches the T-slot.

8. The two-roller rolling die according to claim 4, characterized in that: The side plate includes a lower plate and an elastic upper plate arranged in the lower plate. After the top plate completely covers the cushion block, the upper plate pops up from the lower plate to limit the movement of the top plate.

9. The two-roller rolling die according to claim 8, characterized in that: A mounting groove is provided in the lower plate, and a second spring connected to the upper plate is provided in the mounting groove.

10. The two-roller rolling die according to claim 1, characterized in that: The inner frame is provided with an installation cavity, which consists of a middle cavity, an upper cavity and a lower cavity. The roller is arranged in the middle cavity, and the bearings sleeved at both ends of the roller are respectively located in the upper cavity and the lower cavity.