Sensor manufacturing device with collecting structure
By designing a sensor manufacturing device with a collection structure, and using electric push rods for clamping and positioning and servo motors for collecting sensors, the problem of sensor scattering after welding was solved, welding stability and efficiency were improved, and labor costs were reduced.
Patent Information
- Application Number
- CN202422523006.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing sensor manufacturing equipment results in sensors scattering in the work area after welding, leading to inefficiency and increased labor costs and the possibility of errors.
Design a sensor manufacturing device with a collection structure, which uses an electric actuator to clamp and position the sensor, and utilizes components such as a servo motor and a hydraulic cylinder to achieve automated sensor collection, integrating clamping, positioning and collection functions.
This improved the stability and efficiency of the sensor welding process, prevented sensors from scattering, kept the working environment clean, and reduced labor costs and error risks.
Smart Images

Figure CN223441407U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sensor manufacturing technical field especially relates to a sensor manufacturing device with collection structure. BACKGROUND
[0002] Sensor (English name: transducer / sensor) is a detection device, can feel the information of measured quantity, and these information are transformed into electric signal or other required form information output according to certain rule, to satisfy the requirements such as information transmission, processing, storage, display, record and control. The positioning assembly for sensor manufacturing plays a key role in the sensor manufacturing process, which is mainly used to ensure the accurate positioning of the sensor during manufacturing, installation or testing.
[0003] The existing sensor manufacturing device is mostly scattered in the work area or specific position after completing the welding process, and manual collection is needed, which is not only low in efficiency, but also increases the labor cost and the possibility of error. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a sensor manufacturing device with collection structure, which realizes the effect of convenient clamping positioning and convenient collection of the sensor, to solve the problems of inconvenient clamping positioning and inconvenient collection of the sensor in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A sensor manufacturing device with collection structure, comprising a base, a bearing seat is rotatably connected to the inner upper end of the base, two vertical plates are arranged on the upper end of the bearing seat, an electric push rod is fixedly connected to one side of the vertical plate, a clamping plate is slidably connected to the other side of the vertical plate, the output end of the electric push rod is fixedly connected with the side wall of the clamping plate, a notch is arranged on the upper end of the bearing seat, a cavity is arranged on one side of the bearing seat, the notch is in communication with the upper end of the cavity, a collection frame is slidably connected in the cavity, and a plate is rotatably connected in the notch; a support is arranged on the upper end of the base, a movable plate is slidably connected between the inner walls on both sides of the support, a movable block is slidably connected in the inner lower end of the movable plate, and a welding gun is arranged on the lower end of the movable block.
[0007] Preferably, a driving motor is fixedly connected in the base, and a gear is rotatably connected in the base.
[0008] Preferably, a recess is arranged on the lower end of the bearing seat, a plurality of clamping teeth are arranged in the recess, the plurality of clamping teeth are arranged in annular array, and the clamping teeth are engaged with the side wall of the gear.
[0009] Preferably, the bearing seat is internally fixedly connected with a servo motor, the slot is internally rotatably connected with a rod, the rod is fixedly connected with the output end of the servo motor, and the rod is fixedly connected with the plate.
[0010] Preferably, the bracket upper end is fixedly connected with two hydraulic cylinders, the hydraulic cylinder output end is slidably connected with the bracket upper end, and the hydraulic cylinder output end is fixedly connected with the movable plate upper end.
[0011] Preferably, the movable plate is internally fixedly connected with a motor, the movable plate is internally rotatably connected with a screw rod, the screw rod is fixedly connected with the output end of the motor, and the screw rod is threadedly rotatably connected with the movable block.
[0012] Compared with the prior art, the sensor manufacturing device with the collecting structure has the advantages that:
[0013] 1. The operator places the semi-finished sensor to be welded on the plate upper end, drives the clamping plate to slide through the electric push rod, clamps and positions the sensor by the two opposite sliding clamping plates, avoids the movement of the sensor during the welding manufacturing process, prevents the failure of the sensor welding manufacturing, and ensures the stability of the sensor welding manufacturing process.
[0014] 2. After the sensor welding manufacturing is completed, the rod is driven to rotate by the servo motor, the plate is tilted by the rod, the welded sensor falls into the collecting frame through the slot, the sensor is conveniently collected, the sensor is prevented from scattering in the working area, and the working environment is kept clean and orderly. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a top view of the external structure of the sensor manufacturing device with the collecting structure.
[0016] Figure 2 It is a bottom view of the external structure of the sensor manufacturing device with the collecting structure.
[0017] Figure 3 It is a front view of the sectional structure of the sensor manufacturing device with the collecting structure.
[0018] Figure 4 It is a side view of the sectional structure of the sensor manufacturing device with the collecting structure.
[0019] In the figure: 1 base, 2 driving motor, 3 gear, 4 bearing seat, 5 clamping tooth, 6 vertical plate, 7 electric push rod, 8 clamping plate, 9 notch, 10 cavity, 11 collecting frame, 12 plate, 13 rod, 14 servo motor, 15 support, 16 hydraulic cylinder, 17 movable plate, 18 motor, 19 screw rod, 20 movable block, 21 welding gun. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0021] Reference Figures 1-4 A sensor manufacturing device with a collecting structure comprises a base 1, a bearing seat 4 is rotatably connected to the upper end of the base 1, two vertical plates 6 are arranged on the upper end of the bearing seat 4, an electric push rod 7 is fixedly connected to one side of the vertical plate 6, a clamping plate 8 is slidably connected to the other side of the vertical plate 6, the output end of the electric push rod 7 is fixedly connected to the side wall of the clamping plate 8, a notch 9 is arranged on the upper end of the bearing seat 4, a cavity 10 is arranged on one side of the bearing seat 4, the notch 9 is in communication with the upper end of the cavity 10, a collecting frame 11 is slidably connected to the inside of the cavity 10, and a plate 12 is rotatably connected to the inside of the notch 9; a support 15 is arranged on the upper end of the base 1, a movable plate 17 is slidably connected between the inner walls on both sides of the support 15, a movable block 20 is slidably connected to the inside of the lower end of the movable plate 17, a welding gun 21 is arranged on the lower end of the movable block 20, an operator places a semi-finished sensor to be welded and manufactured on the upper end of the plate 12, the clamping plate 8 is slid by the electric push rod 7, the sensor is clamped and positioned by the two opposite clamping plates 8, the welding gun 21 is slid downward by the movable plate 17, so that the welding gun 21 welds the sensor, the welding gun 21 stops welding after one point of the sensor is welded, the welding gun 21 is slid upward away from the sensor by the movable plate 17, then the welding gun 21 is slid transversely by the movable block 20, so that the welding gun 21 is located above another point of the sensor to be welded, the welding gun 21 is slid downward by the movable plate 17, so that the welding gun 21 can weld different positions of the sensor, the bearing seat 4 rotates the sensor after the welding point of one angle of the sensor is welded, so that the part of the sensor to be welded at the remaining angles is rotated to below the welding gun, the welding gun 21 welds the sensor by the above steps, the welding gun 21 is away from the sensor after the sensor is welded and manufactured, the sensor is loosened by the two clamping plates 8, the plate 12 is rotated and inclined, so that the welded and manufactured sensor falls into the inside of the collecting frame 11 through the notch 9, thereby facilitating the centralized collection of the sensor.
[0022] The base 1 is internally fixedly connected with a driving motor 2, and is internally rotatably connected with a gear 3, the output end of the driving motor 2 is fixedly connected with the lower end of the gear 3, and the gear 3 is driven to rotate by the driving motor 2.
[0023] The lower end of the bearing seat 4 is provided with a groove, a plurality of clamping teeth 5 are arranged in the groove, the plurality of clamping teeth 5 are arranged in an annular array, the clamping teeth 5 are engaged with the side wall of the gear 3, and the clamping teeth 5 drive the bearing seat 4 to rotate when the gear 3 rotates.
[0024] The bearing seat 4 is internally fixedly connected with a servo motor 14, and the slot 9 is internally rotatably connected with a rod body 13, the end of the rod body 13 is fixedly connected with the output end of the servo motor 14, the rod body 13 is fixedly connected with the plate 12 in penetration, and the rod body 13 is driven to rotate by the servo motor 14, so that the rod body 13 drives the plate 12 to tilt.
[0025] The upper end of the support 15 is fixedly connected with two hydraulic cylinders 16, the output end of the hydraulic cylinder 16 is slidably connected with the upper end of the support 15 in penetration, and the output end of the hydraulic cylinder 16 is fixedly connected with the upper end of the movable plate 17, so that the movable plate 17 is pushed or pulled to slide up and down by the hydraulic cylinder 16.
[0026] The movable plate 17 is internally fixedly connected with a motor 18, and is internally rotatably connected with a screw rod 19, the end of the screw rod 19 is fixedly connected with the output end of the motor 18, and the screw rod 19 is threadedly rotatably connected with a movable block 20, so that the movable block 20 is driven to slide transversely in the lower end of the movable plate 17 by the motor 18 driving the screw rod 19 to rotate.
[0027] In the utility model, the operator places the semi-finished sensor to be welded on the upper end of the plate 12, drives the clamping plate 8 to slide by the electric push rod 7, clamps and positions the sensor by the two opposite clamping plates 8, drives the movable plate 17 to slide downwards by the hydraulic cylinder 16, simultaneously, the movable plate 17 drives the welding gun 21 to slide downwards, so that the welding gun 21 welds the sensor, after one point of the sensor is welded, the welding gun 21 stops welding, the movable plate 17 drives the welding gun 21 to slide upwards and away from the sensor, drives the screw rod 19 to rotate by the motor 18, so that the movable block 20 slides transversely in the lower end of the movable plate 17, the movable block 20 drives the welding gun 21 to slide transversely, so that the welding gun 21 is located above another point to be welded of the sensor, and then the movable plate 17 drives the welding gun 21 to slide downwards, so that the welding gun 21 can weld different positions of the sensor.
[0028] After the welding point of one angle of the sensor is welded, the gear 3 is driven to rotate by the driving motor 2, simultaneously, the clamping teeth 5 drive the bearing seat 4 to rotate, the bearing seat 4 drives the sensor to rotate, and the part of the sensor to be welded at the remaining angles is rotated to below the welding gun, so that the welding gun 21 welds the sensor by the above steps.
[0029] After the sensor welding manufacturing is completed, the rod body 13 is driven to rotate by the servo motor 14, so that the rod body 13 drives the plate 12 to tilt, so that the sensor after welding manufacturing falls into the collecting frame 11 through the notch 9, thereby facilitating the centralized collection of the sensor.
[0030] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A sensor manufacturing device with a collection structure, characterized in that: include A base (1), wherein the upper end of the base (1) is internally rotatably connected to a bearing seat (4), the upper end of the bearing seat (4) is provided with two vertical plates (6), one side of the vertical plate (6) is fixedly connected to an electric push rod (7), the other side of the vertical plate (6) is slidably connected to a clamping plate (8), the output end of the electric push rod (7) is fixedly connected to the side wall of the clamping plate (8), the upper end of the bearing seat (4) is provided with a notch (9), one side of the bearing seat (4) is penetrated by a cavity (10), the notch (9) is communicated with the upper end of the cavity (10), the interior of the cavity (10) is slidably connected to a collecting frame (11), and the interior of the notch (9) is rotatably connected to a plate (12); A bracket (15) is provided at the upper end of the base (1), a movable plate (17) is slidably connected between the inner walls on both sides of the bracket (15), a movable block (20) is slidably connected inside the lower end of the movable plate (17), and a welding gun (21) is provided at the lower end of the movable block (20).
2. The sensor manufacturing device with a collection structure according to claim 1, characterized in that: A driving motor (2) is fixedly connected inside the base (1), a gear (3) is rotatably connected inside the base (1), and an output end of the driving motor (2) is fixedly connected to the lower end of the gear (3).
3. The sensor manufacturing device with a collection structure according to claim 2, characterized in that: A groove is provided at the lower end of the bearing seat (4), and a plurality of latching teeth (5) are provided inside the groove. The plurality of latching teeth (5) are distributed in a ring array, and the latching teeth (5) are engaged with the side wall of the gear (3).
4. The sensor manufacturing device with a collection structure according to claim 1, characterized in that: A servo motor (14) is fixedly connected inside the bearing seat (4), a rod body (13) is rotatably connected inside the slot (9), an end of the rod body (13) is fixedly connected to an output end of the servo motor (14), and the rod body (13) is fixedly connected to the plate (12).
5. The sensor manufacturing device with a collection structure according to claim 1, characterized in that: The upper end of the bracket (15) is fixedly connected to two hydraulic cylinders (16), the output ends of the hydraulic cylinders (16) are slidably connected to the upper end of the bracket (15), and the output ends of the hydraulic cylinders (16) are fixedly connected to the upper end of the movable plate (17).
6. The sensor manufacturing device with a collection structure according to claim 1, characterized in that: The movable plate (17) is fixedly connected to a motor (18) inside, and the movable plate (17) is rotatably connected to a screw (19) inside. The end of the screw (19) is fixedly connected to the output end of the motor (18), and the screw (19) is rotatably connected to the movable block (20).