Cleaning mechanism for efficiently cleaning welding slag in hole and tool thereof

By designing a support seat and a lever-driven cleaning mechanism, the problem of low welding slag cleaning efficiency in power battery production is solved, efficient cleaning of welding slag in multiple holes is achieved, and production costs are reduced.

CN223441523UActive Publication Date: 2025-10-17海斯坦普汽车组件(昆山)有限公司
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Patent Information

Application Number
CN202422398226.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-12-27
Filing Date
2024-09-30
Publication Date
2025-10-17
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the existing technology, the welding points in the power battery production process are dense and the spatter is large, resulting in a lot of welding slag in the part holes. Existing tools cannot clean them efficiently, causing defective products to overflow. Existing equipment can only clean them one by one, which is inefficient and may cause missed cleaning.

Method used

A cleaning mechanism and tooling for efficiently cleaning welding slag in holes are designed, including a support seat, a lever and a cleaning assembly. The lever drives multiple cleaning heads to clean welding slag simultaneously. Combined with the automatic guidance of the contour cleaning head into the hole, the lever drive method is used to achieve simultaneous cleaning of multiple holes.

Benefits of technology

The invention realizes the simultaneous cleaning of welding slag in multiple holes, improves the cleaning efficiency, reduces the production cost, has a simple structure, and avoids the complexity of the existing hydraulic or pneumatic methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning mechanism for efficiently cleaning welding slag in a hole and a tool thereof, which comprise a supporting seat, a lever and a cleaning component, wherein the middle part of the lever is rotationally arranged on the supporting seat; the cleaning component is arranged at one end of the lever and is driven by the lever to move up and down; the cleaning assembly comprises a limiting base, a pin shaft and a cleaning head, wherein the pin shaft is arranged on the limiting base in an up-down moving mode and located above one end of the lever, and the cleaning head is fixedly installed at the upper end of the pin shaft and can stretch into a to-be-cleaned hole in the workpiece to conduct welding slag cleaning. The tool for efficiently cleaning the welding slag in the hole is simple in structure, simple in cleaning process, high in cleaning efficiency and low in production cost.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to power battery technical field, especially, a kind of cleaning mechanism and its tool for high-efficiency cleaning hole welding slag.

BACKGROUND

[0002] In recent years, with the continuous improvement of scientific and technological level, and the increasing attention of countries around the world to energy problems, power batteries have been widely used in various industries due to their high power, high energy density and safety and reliability. However, while power batteries are widely used in various industries, there are still difficulties in their production process. When the battery box floor is welded with multiple screws, the welding points are dense and the splashing is large, which can cause a large amount of welding slag in the holes of the parts. The anti-splashing baffle cannot effectively prevent the welding slag. In order to ensure that the next process is not affected, the staff needs to use tools to clean the welding slag in each hole of the part. Since there are too many holes in a single part, the staff cannot guarantee that each hole is cleaned, resulting in a large number of defective products.

[0003] The patent with publication number CN 219852408 U discloses a tool for removing welding slag, which includes a handle, a vertical rod, a file, a knocking mechanism and a jet mechanism. The rear end of the handle is connected to the jet mechanism for blowing off the knocked-off welding slag. The front end of the handle is fixedly connected to the vertical rod. The top end of the vertical rod is provided with the file. The lower part of the vertical rod is connected to the knocking mechanism. This scheme provides a welding slag removal tool suitable for removing welding slag from the surface of a welded workpiece. If used to remove welding slag from multiple holes, it can only be cleaned one by one, which is low in efficiency and may result in missed cleaning.

[0004] The patent with publication number CN202517137U discloses a device for removing welding slag from the inner hole of a flange pipe, which includes a bidirectional pump. The pump is connected to hydraulic lines a and b. The flange of the flange pipe overlaps the flange of the cylinder body of the device and is fixed to the cylinder body by a connecting half sleeve installed on the outer edge of the flange. This scheme fixes the cylinder body and the flange of the flange pipe to be cleaned into one body by the connecting half sleeve to realize the forward and backward movement of the piston rod in the cylinder body, which drives the cutting head to smoothly cut the welding slag on the inner wall of the flange pipe. Similarly, this scheme can only clean one by one, which is low in efficiency and may result in missed cleaning.

[0005] Therefore, it is necessary to provide a cleaning mechanism and its tool for high-efficiency cleaning hole welding slag to solve the above technical problems.

UTILITARY MODEL CONTENT

[0006] The main purpose of the utility model is to provide a cleaning mechanism for high-efficiency cleaning hole welding slag, which has simple structure and simple cleaning process.

[0007] The utility model discloses a cleaning mechanism of high -efficient cleaning hole welding slag through the following technical scheme realizes above -mentioned purpose: a kind of cleaning mechanism of high -efficient cleaning hole welding slag, it includes support seat, lever is rotatably arranged on the support seat and the cleaning assembly of the one end of the lever is arranged and is driven by the lever to move up and down, the cleaning assembly includes limiting seat, pin shaft is movably arranged on the limiting seat and is located above the one end of the lever, and cleaning head is fixedly installed on the upper end of the pin shaft and can be inserted into the hole on workpiece to be cleaned to carry out welding slag cleaning.

[0008] Further, one end of the lever can be pressed down or lifted to form a driving end, a support portion is rotatably connected to the support seat by a rotating shaft, and the other end forms an acting end acting on the cleaning assembly.

[0009] Further, the limiting seat is provided with a notch on the side close to the lever, and the acting end of the lever is inserted into the notch to support the pin shaft.

[0010] Further, the limiting seat is provided with a pin shaft hole for the pin shaft to pass through.

[0011] Further, the cleaning head is shaped according to the hole to be cleaned on the workpiece, and the end of the cleaning head is provided with a chamfer to facilitate the automatic alignment of the cleaning head into the hole to be cleaned on the workpiece.

[0012] Another object of the utility model is to provide a tool for efficiently cleaning welding slag in holes, which has a simple cleaning process, high cleaning efficiency and low production cost.

[0013] The utility model discloses a tool for efficiently cleaning welding slag in holes through the following technical scheme to realize above -mentioned purpose: a tool for efficiently cleaning welding slag in holes, it includes installation bottom plate, fixed on the installation bottom plate and used to support workpiece and position workpiece support positioning assembly, a plurality of pressing mechanisms are fixed on the installation bottom plate and cooperate with the support positioning assembly to press the workpiece, and a plurality of cleaning mechanisms as described above are fixed on the installation bottom plate, and the cleaning assembly is correspondingly provided below all holes to be cleaned on the workpiece.

[0014] Further, the support positioning assembly is provided with a support column for supporting the workpiece and a positioning column for horizontally positioning the workpiece.

[0015] Further, the pressing mechanism includes a fixed support, a handle rotatably connected to the fixed support, a connecting rod rotatably connected to the fixed support and the handle, a swing arm rotatably connected to the connecting rod and the handle, and a pressing head fixed to the end of the swing arm and used to press the upper surface of the workpiece.

[0016] Further, the support column is coincident with the vertical central axis of the pressing head, so that the corresponding lower surface of the workpiece is supported by the support column when the pressing head presses the upper surface of the workpiece

[0017] Compared with the prior art, the cleaning mechanism for cleaning welding slag in holes and the tool have the advantages that: the tool for cleaning welding slag in holes is provided with a plurality of cleaning mechanisms for cleaning welding slag in holes of workpieces, (1) the cleaning mechanism comprises a support seat, a lever rotatably arranged on the support seat, and a cleaning assembly arranged at one end of the lever and driven by the lever to move up and down, the cleaning assembly is located directly below the hole to be cleaned of the workpiece, and the cleaning assembly is in one-to-one correspondence with the hole to be cleaned of the workpiece, the lever driving mode can drive all the levers to simultaneously clean the welding slag in the holes to be cleaned on the workpiece, the cleaning process is simple, the cleaning efficiency is high, and the production cost is low. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Fig. 2 is a top view of the cleaning process of the tool for cleaning welding slag in holes according to the utility model embodiment;

[0019] Figure 2 Fig. 3 is a front view of the cleaning process of the tool for cleaning welding slag in holes according to the utility model embodiment;

[0020] Figure 3 Fig. 4 is a side view of the cleaning process of the tool for cleaning welding slag in holes according to the utility model embodiment;

[0021] Figure 4 Fig. 5 is a three-dimensional view of the cleaning mechanism according to the utility model embodiment;

[0022] Figure 5 Fig. 6 is an exploded view of the cleaning mechanism according to the utility model embodiment;

[0023] Fig. 7 is a schematic view of the reference numerals in the drawing:

[0024] 100 - tool for cleaning welding slag in holes

[0025] 1 - mounting bottom plate

[0026] 2 - support positioning assembly, 21 - positioning column, 22 - support column

[0027] 3 - pressing mechanism, 31 - fixed support, 32 - handle, 33 - connecting rod, 34 - swing arm, 35 - pressing head

[0028] 4-cleaning mechanism, 41-support seat, 42-lever, 421-driving end, 422-supporting part, 423-acting end, 43-cleaning assembly, 431-limiting seat, 4311-gap, 4312-pivot hole, 432-pivot, 433-cleaning head. [DETAILED DESCRIPTION]

[0029] Please refer to Figure 1-Figure 5 The embodiment is a high-efficiency work tool for cleaning welding slag in holes. The work tool 100 for cleaning welding slag in holes comprises a mounting base plate 1, a plurality of support and positioning assemblies 2 fixed on the mounting base plate 1 and used for supporting and positioning workpieces, a plurality of pressing mechanisms 3 fixed on the mounting base plate 1 and used for pressing workpieces, and a plurality of cleaning mechanisms 4 fixed on the mounting base plate 1 and located below holes of workpieces to clean welding slag in the holes.

[0030] The support and positioning assembly 2 is provided with a supporting column 22 for supporting the workpiece and a positioning column 21 for positioning the workpiece. The supporting column 22 cooperates with the pressing mechanism 3 above the workpiece to press the workpiece. The workpiece is provided with a positioning hole matched with the positioning column 21, so that the workpiece is accurately positioned with the work tool 100 for cleaning welding slag in holes, and the cleaning mechanism 4 can clean the welding slag in the hole of the workpiece.

[0031] The pressing mechanism 3 comprises a fixed support 31, a handle 32 rotatably connected with the fixed support 31, a connecting rod 33 rotatably connected with the fixed support 31 and the handle 32, a swing arm 34 rotatably connected with the connecting rod 33 and the handle 32, and a pressing head 35 fixed at the end of the swing arm 34 and used for pressing the upper surface of the workpiece. The supporting column 22 and the pressing head 35 coincide on the vertical central axis. The handle 32 drives the swing arm 34 to swing downward, thereby driving the pressing head 35 to press the upper surface of the workpiece. When the pressing head 35 presses the upper surface of the workpiece, the corresponding position on the lower surface of the workpiece is supported by the supporting column 22. The supporting column 22 arranged below the pressing head 35 can prevent the workpiece from being deformed at the position pressed by the pressing head 35.

[0032] The cleaning mechanism 4 comprises a support seat 41, a lever 42 rotatably arranged on the support seat 41, and a cleaning assembly 43 arranged at one end of the lever 42 and driven by the lever 42 to move up and down. The cleaning assembly 43 is arranged below all the holes to be tested on the workpiece, and the cleaning assembly 43 corresponds to the holes of the workpiece one by one.

[0033] The lever 42 comprises a driving end 421 at one end which can be pressed down or lifted up, a supporting part 422 in the middle rotatably connected with the support seat 41 through a rotating shaft, and an acting end 423 at the other end acting on the cleaning assembly 43.

[0034] The cleaning assembly 43 comprises a limiting seat 431, a pin shaft 432 movably arranged on the limiting seat 431 and above one end of the lever 42, and a cleaning head 433 fixedly arranged on the upper end of the pin shaft 432 and capable of extending into the hole of the workpiece to clean the welding slag. The length of the acting end 423 of the lever 42 to the supporting part 422 is less than the length of the driving end 421 to the supporting part 422, so that the lever 42 can keep the initial state even if the pin shaft 432 is arranged on the acting end 423 of the lever 42, in which the initial state, the pin shaft 432 is arranged on the acting end 423 of the lever 42, and the cleaning head 433 is arranged on the upper surface of the limiting seat 431, and the lever 42 is in the balanced state horizontally.

[0035] The cleaning head 433 is shaped according to the hole of the workpiece, and the end of the cleaning head 433 is chamfered to automatically guide into the hole of the workpiece. The hardness of the cleaning head 433 is higher than that of the welding slag in the hole, so that the welding slag in the hole can be cleaned by the repeated up-and-down friction of the cleaning head 433.

[0036] The limiting seat 431 is provided with a gap 4311 near the side of the lever 42, the acting end 423 of the lever 42 extends into the gap 4311 to support the pin shaft 432, the driving end 421 of the lever 42 is pressed down, the acting end 423 of the lever 42 lifts up the pin shaft 432 to make the cleaning head 433 extend into the hole of the workpiece to clean the welding slag, the driving end 421 of the lever 42 is repeatedly pressed down and lifted up to make the cleaning head 433 move up and down in the hole of the workpiece to clean the welding slag in the hole; the diameter of the pin shaft hole 4312 of the limiting seat 431 is slightly larger than the diameter of the pin shaft 432, so that the pin shaft 432 can swing in the front-and-back direction and the left-and-right direction around the vertical shaft in the limiting seat 431, and the cleaning head 433 can swing in the front-and-back direction and the left-and-right direction around the vertical shaft in the hole of the workpiece to clean the welding slag.

[0037] When the tool 100 for cleaning the welding slag in the hole is applied, the workpiece is placed on the supporting and positioning assembly 2 by the gripper (not shown), the positioning hole of the workpiece is positioned with the positioning column of the supporting and positioning assembly 2, the supporting column 22 of the supporting and positioning assembly 2 supports the workpiece, the pressing head 35 of the pressing mechanism 3 is up-and-down matched with the supporting column 22 to press the workpiece, and the plurality of cleaning mechanisms 4 are driven, the driving end 421 of the plurality of levers 42 is repeatedly pressed down and lifted up to make the plurality of cleaning heads 433 move up and down in the hole of the workpiece to clean the welding slag in the hole, and the driving end 421 of the lever 42 can also be swung to make the cleaning head 433 swing in the front-and-back direction or the left-and-right direction around the vertical shaft in the hole of the workpiece to clean the welding slag, so that the welding slag in the hole is cleaned, and then the plurality of levers 42 are simultaneously released to automatically return to the initial state.

[0038] The cleaning mechanism and the tool for cleaning welding slag in holes provided by the scheme are characterized in that the tool 100 for cleaning welding slag in holes is provided with a plurality of cleaning mechanisms 4 for cleaning welding slag in holes of workpieces, (1) the cleaning mechanism 4 comprises a supporting seat 41, a lever 42 rotatably arranged on the supporting seat 41, and a cleaning assembly 43 arranged at one end of the lever 42 and driven by the lever 42 to move up and down, the cleaning assembly 43 is located directly below a hole to be cleaned of the workpiece, and the cleaning assembly 43 corresponds to the hole of the workpiece one by one, the driving mode of the lever 42 can drive all the levers 42 to make all the cleaning assemblies 43 clean welding slag in all holes to be cleaned on the workpiece at the same time, the cleaning process is simple, the cleaning efficiency is high, (2) compared with the driving mode of hydraulic pressure, oil pressure or air pressure in the prior art, the cleaning mechanism 4 provided by the scheme has simple structure and simple driving mode, and the production cost is low.

[0039] The above only describes some embodiments of the utility model. For ordinary skilled persons in the art, without departing from the creative concept of the utility model, a plurality of modifications and improvements can be made, which all belong to the protection scope of the utility model.

Claims

1. A cleaning mechanism for efficiently cleaning welding slag in a hole, characterized by: It includes a support seat, a lever rotatably arranged in the middle on the support seat, and a cleaning component arranged at one end of the lever and driven by the lever to move up and down. The cleaning component includes a limit seat, a pin shaft movably arranged on the limit seat and located above one end of the lever, and a cleaning head fixedly installed on the upper end of the pin shaft and capable of extending into the hole to be cleaned on the workpiece to clean welding slag.

2. A cleaning mechanism for efficiently cleaning welding slag in a hole according to claim 1, characterized in that: One end of the lever can be pressed down or lifted up to form a driving end, a supporting portion is provided in the middle which is rotatably connected to the supporting seat via a rotating shaft, and the other end forms an action end acting on the cleaning component.

3. A cleaning mechanism for efficiently cleaning welding slag in a hole according to claim 2, characterized in that: The limiting seat is provided with a notch on a side close to the lever, and the action end of the lever extends into the notch to support the pin shaft.

4. The cleaning mechanism for efficiently cleaning welding slag in a hole according to claim 1, characterized in that: The limiting seat is provided with a pin shaft hole for the pin shaft to pass through.

5. The cleaning mechanism for efficiently cleaning welding slag in a hole according to claim 1, characterized in that: The cleaning head is contoured to the hole to be cleaned on the workpiece, and the end of the cleaning head is provided with a chamfer to facilitate the automatic guidance of the cleaning head into the hole to be cleaned in the workpiece.

6. A tool for efficiently cleaning welding slag in a hole, characterized by: It includes a mounting base, a supporting and positioning assembly fixed on the mounting base for holding and positioning the workpiece, a plurality of clamping mechanisms fixed on the mounting base and cooperating with the supporting and positioning assembly to clamp the workpiece, and a plurality of cleaning mechanisms as described in claim 1 fixed on the mounting base, and the cleaning assemblies are correspondingly arranged under all holes to be cleaned on the workpiece.

7. A tool for efficiently cleaning welding slag in a hole according to claim 6, characterized in that: The support and positioning assembly is provided with a support column for holding the workpiece and a positioning column for positioning the workpiece in a horizontal direction.

8. The tool for efficiently cleaning welding slag in a hole according to claim 7, characterized in that: The clamping mechanism includes a fixed bracket, a handle rotatably connected to the fixed bracket, a connecting rod rotatably connected to the fixed bracket and the handle, a swing arm rotatably connected to the connecting rod and the handle, and a clamping head fixed at the end of the swing arm and used to clamp the upper surface of the workpiece.

9. The tool for efficiently cleaning welding slag in a hole according to claim 8, characterized in that: The support column and the pressing head coincide with each other in a vertical central axis, so that when the pressing head presses the upper surface of the workpiece, the corresponding lower surface of the workpiece is supported by the support column.

Citation Information

Patent Citations

  • Device for eliminating welding slag in inner hole of flange pipeline

    CN202517137U

  • Tool for removing welding slag

    CN219852408U