Polishing device suitable for plunger

By designing an automated grinding device suitable for plungers, the problem of low burr removal efficiency on plunger surfaces was solved, enabling rapid positioning and automated grinding, thus improving production efficiency.

CN223441868UActive Publication Date: 2025-10-17CHANGZHOU HAOLAIZE MASCH CO LTD
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Patent Information

Application Number
CN202422827184.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-17
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In the current plunger production process, the surface burr removal efficiency is low, and manual sanding is time-consuming and labor-intensive.

Method used

A plunger grinding device including a drive mechanism and a grinding mechanism was designed. The plunger is stabilized by a limiting part and a clamping structure. Combined with motor drive and manual control, the plunger is automatically ground.

Benefits of technology

It enables rapid positioning and automated grinding of the plunger, improving work efficiency and reducing the labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of plunger machining, particularly relates to a grinding device suitable for a plunger, and provides the following scheme that the grinding device comprises a workbench, a driving mechanism and a grinding mechanism, the two side ends of the plunger are clamped through the second limiting part and the first limiting part, and then the plunger is clamped by rotating the first limiting part. The driving motor drives the gear to rotate, the gear drives the connecting shaft to rotate through the gear ring, the connecting shaft drives the second limiting part to synchronously rotate at the moment, and then the plunger rotates stably; the grinding machine is driven, the handheld part is held by hand to push the support to move along the sliding rail, the swing arm is lifted upwards, one end of the swing arm presses the mounting frame downwards, then the mounting frame drives the grinding machine to move downwards, the grinding end of the grinding machine makes contact with the plunger to conduct grinding, adjustment is conveniently conducted according to the size of the plunger, rapid positioning is achieved, and meanwhile when the plunger is ground, the plunger can be conveniently and rapidly ground. And through manual control, grinding can be carried out in real time according to the size change of the plunger.
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Description

TECHNICAL FIELD

[0001] The utility model relates to plunger processing technical field especially suitable for polishing device of plunger. BACKGROUND

[0002] The plunger is a kind of common mechanical element, usually used to realize reciprocating motion in hydraulic system, pump, press, internal combustion engine and cylinder device.

[0003] The existing plunger is prone to burr on the surface after production and processing forming, and the uneven surface needs to be deburred.But the existing plunger is removed burr by artificial using sandpaper, and the working efficiency is low, time-consuming and laborious. UTILITY MODEL CONTENTS

[0004] The utility model aims at the defects of prior art, provides a kind of polishing device suitable for plunger to solve the problems raised in above background.

[0005] A kind of polishing device suitable for plunger, including workbench and the drive mechanism and polishing mechanism installed on workbench, the drive mechanism includes support one, limit part one, limit part one, electric cylinder, support two, limit part two, connecting shaft, limit part two, gear ring, gear and motor, the support one mobile installation is on workbench, the electric cylinder output end is fixedly connected with the support one, the limit part one is rotatably installed on support one, the limit part one is two, and is rotatably installed on the limit part one, the support two is installed on workbench and is opposite to support one, the limit part two is rotatably installed on support two, the connecting shaft is fixedly connected with limit part two, the limit part two is two, and is rotatably installed on the limit part two, the gear ring is fixedly installed on connecting shaft, the gear is installed at the motor output end, and is engaged with the gear ring transmission;

[0006] The polishing mechanism includes slide rail, support, polisher, spring, mounting bracket and swing arm, the slide rail is installed on workbench, the support is slidably arranged on slide rail, the mounting bracket slides on the support, the polisher is installed on mounting bracket, the spring is installed between the upper end of mounting bracket and support, the swing arm is movably connected with support by hinged seat, and one end of swing arm is hinged with the upper end of mounting bracket.

[0007] By adopting the above technical scheme, the size of the plunger can be adjusted and positioned quickly, and the plunger can be polished by hand control, and the polishing can be performed in real time according to the size change of the plunger.

[0008] The limiting part one and the limiting part two are both hollow circular truncated cone structures, and the center points of the limiting part one and the limiting part two are on the same straight line.

[0009] By adopting the technical scheme, the plunger is polished.

[0010] The upper end surface of the workbench is provided with a sliding groove, the support one slides along the sliding groove, and the support two is fixed on the workbench.

[0011] By adopting the technical scheme, the distance between the support one and the support two is adjusted.

[0012] The two side surfaces of the support are also provided with a hand-held part.

[0013] By adopting the technical scheme, the support is moved.

[0014] The limiting part one and the limiting part two are both composed of a screw rod and a clamping plate, and the clamping plate is rotationally connected with the screw rod.

[0015] By adopting the technical scheme, the plunger is clamped.

[0016] The plunger polishing device has the following beneficial effects.

[0017] The two side ends of the plunger are clamped by the limiting part two and the limiting part one, the plunger is clamped by rotating the limiting part one, the gear is driven to rotate by the driving motor, the connecting shaft is driven to rotate by the gear through the gear ring, the connecting shaft drives the limiting part two to rotate synchronously at this time, and the plunger is stably rotated; the polishing machine is driven and the support is moved along the sliding rail by pushing the support by the hand-held part, the support is lifted upward, the one end of the swing arm is pressed downward to the mounting frame, the mounting frame drives the polishing machine to move downward, the polishing end of the polishing machine contacts the plunger, polishing is carried out, the size of the plunger is adjusted and positioned quickly, and the plunger is polished by hand control, the size of the plunger is changed in real time, and the plunger is polished. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The plunger polishing device is a whole structure schematic view.

[0019] In the figure: 1, workbench; 2, support one; 3, limiting part one; 4, limiting part one; 5, electric cylinder; 6, support two; 7, limiting part two; 8, connecting shaft; 9, limiting part two; 10, gear ring; 11, gear; 12, motor; 13, sliding rail; 14, support; 15, polishing machine; 16, spring; 17, mounting frame; 18, swing arm; 19, hand-held part. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0021] Reference Figure 1 , a grinding device suitable for a plunger, comprising a workbench 1 and a driving mechanism and a grinding mechanism mounted on the workbench 1, the driving mechanism comprising a support 2, a limiting portion 3, a limiting portion 4, an electric cylinder 5, a support 6, a limiting portion 7, a connecting shaft 8, a limiting portion 9, a gear ring 10, a gear 11 and a motor 12, the support 2 is movably mounted on the workbench 1, the output end of the electric cylinder 5 is fixedly connected to the support 2, the limiting portion 3 is rotatably mounted on the support 2, the limiting portion 4 is two, which rotate on the limiting portion 3 opposite to each other in upper and lower directions, the support 2 6 is mounted on the workbench 1 and opposite to the support 2, the limiting portion 2 7 is rotatably mounted on the support 2 6, the connecting shaft 8 is fixedly connected to the limiting portion 2 7, the limiting portion 2 9 is two, which rotate on the limiting portion 2 7 opposite to each other in upper and lower directions, the gear ring 10 is fixedly mounted on the connecting shaft 8, the gear 11 is mounted at the output end of the motor 12 and meshes with the gear ring 10 for transmission;

[0022] The grinding mechanism includes a slide rail 13, a bracket 14, a grinder 15, a spring 16, a mounting frame 17 and a swing arm 18. The slide rail 13 is installed on the workbench 1, the bracket 14 is slidably set on the slide rail 13, the mounting frame 17 slides up and down on the bracket 14, the grinder 15 is installed on the mounting frame 17, the spring 16 is installed between the upper end of the mounting frame 17 and the bracket 14, and the swing arm 18 is movably connected to the bracket 14 through a hinge seat, and one end of the swing arm 18 is hinged to the middle part of the upper end of the mounting frame 17;

[0023] Place one end of the plunger against the middle of the inner side of the second limiting part 7, then drive the electric cylinder 5 to pull the support 2 to move, so that the other end of the plunger is in contact with the middle of the inner side of the limiting part 3. The two ends of the plunger are clamped by the second limiting part 7 and the limiting part 3, and then the limiting part 4 is rotated to clamp the plunger.

[0024] The driving motor 12 drives the gear 11 to rotate, and the gear 11 drives the connecting shaft 8 to rotate through the gear ring 10. The connecting shaft 8 then drives the limiting part 2 7 to rotate synchronously. Because the plunger is clamped between the limiting part 2 7 and the limiting part 1 3, the limiting part 1 3 assists the rotation on the support 1 2, thereby ensuring stable rotation of the plunger.

[0025] At this time, the grinder 15 can be driven and the handle 19 can be held to push the bracket 14 to move along the slide rail 13, and the swing arm 18 can be lifted upward. One end of the swing arm 18 presses the mounting frame 17 downward, and then the mounting frame 17 drives the grinder 15 to move downward, so that the grinding end of the grinder 15 contacts the plunger to start grinding;

[0026] The device is manually controlled, and can polish in real time according to the size change of the plunger.

[0027] The limiting part one 3 and the limiting part two 7 are both hollow circular table structures, and the limiting part one 3 and the limiting part two 7 are opposite, and the center point of the limiting part one 3 and the center point of the limiting part two 7 are on the same straight line; when placing the plunger, one end of the plunger can be placed in the center position of the limiting part two 7, and when the limiting part one 3 approaches the limiting part two 7, the other end of the plunger is placed in the center of the limiting part one 3, so that the plunger is stably limited between the limiting part one 3 and the limiting part two 7; therefore, after the plunger is positioned, it is not necessary to keep it completely on the central axis of the limiting part one 3 and the limiting part two 7, and the polishing process can still be carried out.

[0028] The upper end surface of the workbench 1 is provided with a sliding groove, the support one 2 slides along the sliding groove, and the support two 6 is fixed on the workbench 1; when placing the plunger, the distance between the support one 2 and the support two 6 can be adjusted to position the plunger.

[0029] The two side surfaces of the support 14 are also provided with a hand-held part 19; when polishing the plunger, the hand-held part 19 can be held to push the support 14 to move along the sliding rail 13, adjust the position of the polisher 15, and polish the plunger.

[0030] The limiting part one 4 and the limiting part two 9 are both composed of a screw rod and a clamping plate, and the clamping plate is rotationally connected with the screw rod.

[0031] After placing the plunger, the limiting part one 4 and the limiting part two 9 can be rotated, and the plunger is further limited by the clamping plate at the bottom of the limiting part one 4 and the limiting part two 9, so that the plunger is stably limited between the limiting part one 3 and the limiting part two 7.

[0032] The above-described embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the application. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application.

Claims

1. A grinding device for a plunger, comprising a workbench (1) and a driving mechanism and a grinding mechanism mounted on the workbench (1), characterized in that: The driving mechanism comprises a support (2), a limiting part (3), a limiting part (4), an electric cylinder (5), a support (6), a limiting part (7), a connecting shaft (8), a limiting part (9), a gear ring (10), a gear (11) and a motor (12); the support (2) is movably mounted on the workbench (1); the output end of the electric cylinder (5) is fixedly connected to the support (2); the limiting part (3) is rotatably mounted on the support (2); the limiting part (4) is two, and the upper and lower limiting parts are opposite. The first limiting part (3) is mounted and rotated on the first limiting part (3), the second supporting part (6) is mounted on the workbench (1) and is opposite to the first supporting part (2), the second limiting part (7) is mounted and rotated on the second supporting part (6), the connecting shaft (8) is fixedly connected to the second limiting part (7), the second limiting part (9) is two, and is rotated on the second limiting part (7) in an upper and lower opposite manner, the gear ring (10) is fixedly mounted on the connecting shaft (8), and the gear (11) is mounted at the output end of the motor (12) and is meshed with the gear ring (10) for transmission; The grinding mechanism comprises a slide rail (13), a bracket (14), a grinder (15), a spring (16), a mounting frame (17) and a swing arm (18), wherein the slide rail (13) is mounted on the workbench (1), the bracket (14) is slidably arranged on the slide rail (13), the mounting frame (17) slides up and down on the bracket (14), the grinder (15) is mounted on the mounting frame (17), the spring (16) is mounted between the upper end of the mounting frame (17) and the bracket (14), the swing arm (18) is movably connected to the bracket (14) through a hinge seat, and one end of the swing arm (18) is hinged to the middle part of the upper end of the mounting frame (17).

2. The grinding device for a plunger according to claim 1, characterized in that: The limiting part 1 (3) and the limiting part 2 (7) are both hollow truncated cone structures, and the limiting part 1 (3) and the limiting part 2 (7) are opposite to each other, and the center point of the limiting part 1 (3) and the center point of the limiting part 2 (7) are on the same straight line.

3. The grinding device for a plunger according to claim 2, characterized in that: The upper end surface of the workbench (1) is provided with a slide groove, the support 1 (2) slides along the slide groove, and the support 2 (6) is fixed on the workbench (1).

4. The grinding device for a plunger according to claim 3, characterized in that: Hand-held parts (19) are also installed on both side surfaces of the bracket (14).

5. The grinding device for plunger according to claim 4, characterized in that: The limiting part 1 (4) and the limiting part 2 (9) are both composed of a screw and a clamping plate, and the clamping plate is rotatably connected to the screw.