Sand supply device for ship sand blasting

By designing a sand supply device with automatic sand return, the time-consuming, labor-intensive and environmentally polluting problems of manual sandblasting in ship surface cleaning are solved, and an automated, safe and efficient cleaning effect is achieved.

CN223442053UActive Publication Date: 2025-10-17FUJIAN YONGYUE AUTOMATION ENG CO LTD
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Patent Information

Application Number
CN202422550162.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-10-17
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing ship surface cleaning requires manual sandblasting, which is time-consuming, labor-intensive, and dangerous, and the exhaust gas pollutes the environment.

Method used

A sand supply device with automatic sand return is designed, which includes a sand supply tank, a recovery tank, a filter screen and a negative pressure fan to achieve automatic sand recovery and exhaust gas purification. A high-pressure sandblasting pump and a filtration system are used to separate impurities, and it is equipped with movable universal wheels for easy robot operation.

Benefits of technology

It realizes automatic sand recovery and tail gas purification, reduces the risk of manual operation, protects the environment, and improves cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223442053U_ABST
    Figure CN223442053U_ABST
Patent Text Reader

Abstract

The utility model provides a sand supply device for ship sand blasting, which can automatically return sand and is green and environment-friendly, and comprises a case, a sand supply tank is arranged in the case, sand is arranged in the sand supply tank, a sand supply pipe is connected with the sand supply tank, a high-pressure sand blasting pump for spraying the sand is arranged on the sand supply tank, a recovery tank is further arranged on the case, and the recovery tank is connected with the recovery tank. The upper end of the recovery tank is connected with the sand return pipe, the lower end of the recovery tank is communicated with the sand supply tank, an opening and closing device is arranged between the recovery tank and the sand supply tank, and a recovery, separation and discharge device which enables sprayed sand to automatically return to the recovery tank and can discharge residual impurities and sand after separation is arranged in the machine box.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ship cleaning device technical field, especially in a kind of sand supply device for ship sand blasting. BACKGROUND

[0002] After ship returns to port, before repair paint, need to spray sand, copper ore and other abrasives on the surface of workpiece, to remove the rust on the surface of ship and the marine shell type organism attached on the surface of ship, obtain certain cleanliness.

[0003] The existing ship surface cleaning is all manually cleaned by manpower, or climb to the side of ship to manually spray sand and recycle sand, which can meet the cleaning requirement, but it is labor-intensive and dangerous to operate. Therefore, our company has developed an automatic sand blasting robot, which needs to recycle sand and treat dust and impurities in tail gas during the sand blasting process to avoid environmental pollution.

[0004] To solve this problem, the utility model is produced. UTILITY MODEL CONTENT

[0005] Therefore, in view of the above problems, the utility model provides a sand supply device for ship sand blasting, which can automatically return sand and is green and environmentally friendly.

[0006] To achieve the above purpose, the technical scheme of the utility model provides a sand supply device for ship sand blasting, which comprises a case, a sand supply pipe, a sand supply tank arranged in the case, sand arranged in the sand supply tank, the sand supply pipe connected with the sand supply tank, a high-pressure sand blasting pump arranged on the sand supply tank to spray sand, a recovery tank arranged on the case, the upper end of the recovery tank connected with a sand return pipe, the lower end of the recovery tank communicated with the sand supply tank, an opening and closing device arranged between the recovery tank and the sand supply tank, and a recovery separation and discharge device arranged in the case to automatically return the sprayed sand to the recovery tank and discharge the separated impurities and sand.

[0007] Further improvement is that the recovery separation and discharge device comprises a filter screen arranged in the recovery tank for sand filtration, a filter cartridge arranged on the case to collect dust, a filter core arranged in the filter cartridge, a filter pipe arranged above the filter screen of the recovery tank, the other end of the filter pipe connected with the upper end of the filter cartridge and located above the filter core, and a negative pressure device arranged on the case to automatically feed sand into the recovery tank.

[0008] Further improvement is that the negative pressure device is a negative pressure fan connected with the filter cartridge.

[0009] Further improvement is that the upper end of the recovery tank is equipped with a recovery tower, the upper end of the recovery tower is connected with a recovery pipe, a fixed box is arranged in the recovery tower, a filter screen for primary filtration is arranged on the fixed box, and the filter pipe is communicated with the fixed box.

[0010] Further improvement is that the bottom of the case is equipped with a movable universal wheel.

[0011] The advantages and beneficial effects of the present application are as follows:

[0012] 1. The sand supply device can supply sand and automatically return sand, and can purify tail gas during sand return, avoiding tail gas emission pollution and being conducive to green cleaning.

[0013] 2. The sand supply device is small in size and is equipped with a movable universal wheel, which can facilitate the robot operation. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The present application is an automatic sand blasting cleaning device for ship surface cleaning.

[0015] Figure 2 The present application is an automatic sand blasting cleaning device for ship surface cleaning.

[0016] Figure 3 The present application is an automatic sand blasting cleaning device for ship surface cleaning.

[0017] Figure 4 The present application is an automatic sand blasting cleaning device for ship surface cleaning.

[0018] Figure 5 The present application is an automatic sand blasting cleaning device for ship surface cleaning. DETAILED DESCRIPTION

[0019] The specific embodiments of the present application will be further described in conjunction with the drawings and examples. The following examples are only used to more clearly illustrate the technical solutions of the present application, and cannot be used to limit the protection scope of the present application.

[0020] As Figures 1-5As shown, the sand supply device for sand blasting of a ship is applied to an automatic sand blasting cleaning device for surface cleaning of a ship, which comprises a sand blasting robot 1 capable of moving on the surface of the ship and a sand supply device 2. The sand blasting robot 1 comprises a fixing frame 6, a sliding plate 12 slidingly arranged on the fixing frame 6, a sand blasting gun 9 arranged on the sliding plate 12, one end of the sand blasting gun 9 connected with the sand supply device 2 through a sand supply pipe 3, a brush 15 sleeve 13 arranged on the other end of the sand blasting gun 9, the surface of the brush 15 sleeve 13 densely provided with soft brushes 15, a sliding electric cylinder 11 arranged on the fixing frame 6 and used for driving the sliding plate 12 to slide, the sliding plate 12 arranged on the sliding electric cylinder 11, a recovery sleeve 10 arranged between the sand blasting gun 9 and the sand supply device 2 and used for recovering the sprayed sand, one end of the recovery sleeve 10 fixedly arranged on the sand blasting gun 9, the other end of the recovery sleeve 10 sleeved on the end of the sand blasting gun 9 so that the recovery sleeve 10 and the sand blasting gun 9 have a recovery chamber 14 therebetween, a recovery pipe 41 arranged on the recovery sleeve 10, the recovery pipe 41 connected with the sand supply device 2 through a sand recovery pipe 4 and used for recycling the sprayed sand, a moving box 7 symmetrically arranged on the fixing frame 6 and used for driving the fixing frame 6 to move on the surface of the ship, the moving box 7 arranged at both ends of the fixing frame 6, a moving wheel 8 rotatably arranged on the moving box 7, a driving device arranged in the moving box 7 and used for driving the moving wheel 8 to rotate, a plurality of magnetic blocks 16 arranged on the moving box 7 and used for preventing the robot from falling, and the magnetic blocks 16 arranged on the bottom of the moving box 7 and attracted to the surface of the ship through a Halbach array capable of enhancing the magnetic force of the magnetic field.

[0021] Specifically, the sand supply device 2 comprises a machine box, a sand supply tank 21 arranged in the machine box, sand arranged in the sand supply tank 21, the sand supply pipe 3 connected with the sand supply tank 21, a high-pressure sand blasting pump (not shown in the figure) arranged on the sand supply tank 21 and used for spraying the sand, a recovery tank 22 arranged on the machine box, the recovery tank 22 connected with the sand recovery pipe 4 at the upper end and communicated with the sand supply tank 21 at the lower end, a one-way valve 201 arranged between the recovery tank 22 and the sand supply tank 21 and manually opened and closed, and a recovery separation and discharge device arranged in the machine box and used for automatically returning the sprayed sand to the recovery tank 22, separating the remaining impurities and sand, and discharging the separated sand.

[0022] Specifically, the recovery separation and discharge device comprises a filter screen 27 arranged in the recovery tank 22 and used for filtering the sand, a filter cartridge 25 arranged on the machine box and used for collecting dust, a filter core 202 arranged in the filter cartridge 25, a filter pipe 24 arranged above the filter screen 27 and connected with the upper end of the filter cartridge 25 and located above the filter core 202, and a negative pressure fan 26 arranged on the machine box and connected with the filter cartridge 25 and used for automatically making the sand enter the recovery tank 22.

[0023] In order to better recover and separate the sand, impurities and waste gas, the upper end of the recovery tank 22 is provided with a recovery tower 28, the recovery pipe 41 is connected with the upper end of the recovery tower 28, the fixed box 28 is arranged in the recovery tower 28, the primary filtering filter screen 29 is arranged on the fixed box 28, and the filter pipe 24 is connected with the fixed box 28.

[0024] In order to further facilitate the movement of the sand blasting robot 1, the bottom of the fixed frame 6 is provided with auxiliary universal wheels 17, the fixed frame 6 is provided with auxiliary magnetic blocks 18 at both ends of the universal wheels 17, and the auxiliary magnetic blocks 18 are arranged through a Halbach array.

[0025] In order to facilitate the movement of the machine box, the bottom of the machine box is provided with the moving universal wheels 5, so that the staff can clean different places of the ship.

[0026] Working principle:

[0027] When the sand blasting robot 1 and the sand supply device 2 are moved to the cleaning position, the robot is adsorbed on the surface of the ship, the brush is abutted against the surface of the ship, the recovery chamber 14 is relatively sealed, the high-pressure sand blasting pump is started, the sand in the sand supply tank is supplied to the sand supply gun 9 through the sand supply pipe 3, the sand is sprayed on the surface of the ship, the impurities and rusted objects on the surface of the ship are knocked down and cleaned, and then the sand and impurities fall into the recovery chamber 14. At the same time, the negative pressure fan 26 works to enable the sand return pipe 4 to generate negative pressure, so that the sand and impurities automatically enter the sand return pipe 4 and then enter the recovery tank 22. When the sand and impurities enter, they fall on the filter screen, the filter screen filters the large sand and drops to the bottom of the recovery tank 22, then the dust and small impurities enter the fixed box 28, then enter the filter pipe 24, then enter the filter cartridge 25, and then are discharged after being filtered by the filter core 202 in the filter cartridge 25, so as to ensure that the tail gas emission does not pollute the air. When the sand in the recovery tank 22 is recovered to the position, the one-way valve 201 is manually opened, the sand falls into the sand supply tank, and then the sand supply operation is repeated. The robot moves on the surface of the ship and continuously cleans, so as to clean the rust and impurities on the surface of the ship. Compared with the traditional manual operation, the intelligent and automatic cleaning is realized, which is convenient for the staff to operate. Compared with the traditional high-pressure water gun, the iron sand cleaning can prevent the ship surface from being rusted by water after cleaning, so as to protect the ship surface and improve the practicability of cleaning.

[0028] The basic principle and main features of the utility model and its advantages are shown and described above, and the skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions are only to illustrate the principle of the utility model, and various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed, and the scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A sand supply device for ship sandblasting, characterized in that: It includes a machine case and a sand supply pipe. A sand supply tank is provided in the machine case. Sand is provided in the sand supply tank. The sand supply pipe is connected to the sand supply tank. A high-pressure sandblasting pump for spraying sand is provided on the sand supply tank. A recovery tank is also provided on the machine case. The upper end of the recovery tank is connected to the return sand pipe, and the lower end of the recovery tank is communicated with the sand supply tank. An opening and closing device is provided between the recovery tank and the sand supply tank. A recovery, separation and discharge device is provided in the machine case, which can automatically return the sprayed sand to the recovery tank and can separate the residual impurities and sand and then discharge them.

2. A sand supply device for ship sandblasting according to claim 1, characterized in that: The recovery, separation and discharge device includes a filter screen, which is arranged in the recovery tank for filtering sand. The chassis is provided with a filter cartridge for filtering and collecting dust, and a filter core is provided in the filter cartridge. The recovery tank is located above the filter screen and is provided with a filter tube. The other end of the filter tube is connected to the upper end of the filter cartridge and is located above the filter core. The chassis is provided with a negative pressure device for automatically allowing sand to enter the recovery tank.

3. A sand supply device for ship sandblasting according to claim 2, characterized in that: The negative pressure device is a negative pressure fan, and the negative pressure fan is connected to the filter cartridge.

4. A sand supply device for ship sandblasting according to claim 2, characterized in that: A recovery tower is provided at the upper end of the recovery tank, a recovery pipe is connected to the upper end of the recovery tower, a fixed box is provided in the recovery tower, a filter screen for primary filtration is provided on the fixed box, and the filter pipe is connected to the fixed box.

5. The sand supply device for ship sandblasting according to claim 1, characterized in that: The bottom of the chassis is provided with movable universal wheels.