Assembly tool special for subway side top plate

By designing special assembly tooling for subway side roof panels and utilizing a combined structure of support frames and pressure frames, the problem of inaccurate positioning of bent aluminum plates and metal accessories in traditional assembly processes was solved, achieving high-precision assembly results.

CN223442153UActive Publication Date: 2025-10-17CHANGCHUN LUTONG RAIL VEHICLE EQUIP CO LTD
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Patent Information

Application Number
CN202422687530.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-17
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The bent aluminum plates and metal accessories of the subway side roof cannot be accurately bonded using traditional assembly processes, resulting in product deformation and inaccurate positioning, affecting product quality.

Method used

A special assembly tool for subway side roof panels was designed, including a tool base, a support frame and a pressure frame. The side roof panel is supported by the support frame and the reinforcing ribs are pressurized using adjustable bolts and gaskets to ensure the accurate positioning and bonding of metal accessories.

Benefits of technology

It achieves precise assembly of bent aluminum plates and metal accessories, ensures the angle and dimensional accuracy of the product, improves production efficiency, avoids product deformation, and meets customer shape and size requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special assembly tool for subway side top plates, which relates to the technical field of subway side top plate assembly and comprises a tool base, a plurality of support frames arranged on the tool base and matched with the side top plates, and a pressure applying frame connected with the tool base and arranged above the support frames. The pressure applying frame comprises a transverse support connected with the tool base, a plurality of sliding supports arranged on the transverse support, adjustable bolts arranged on the sliding supports and gaskets arranged at one ends of the bolts. According to the special assembly tool for the subway side top plate, the angle and size precision after the bent aluminum plate and other metal accessories are assembled together can meet the use requirements, and the shape, size, appearance and the like of a product can meet the requirements of customers on the premise that the functions of the product are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to subway side roof assembly technical field especially relates to a special assembly tool of subway side roof. BACKGROUND

[0002] The subway side roof is assembled by bending aluminum plate and other metal fittings such as reinforcing rib and wire holder, and the reinforcing rib and wire holder need to be fixed to the corresponding position, and under the traditional assembly process, the bending aluminum plate is relatively soft, and the reinforcing rib bonded on the inclined surface of the bending aluminum plate cannot be accurately pressed and bonded, leading to product deformation, inaccurate bonding position and unable to guarantee product quality.

[0003] Therefore, it is necessary to design a special assembly tool for subway side roof to improve the above problems. SUMMARY

[0004] In view of the above problems in the prior art, the utility model provides a special assembly tool for subway side roof, which ensures that the angle and size precision of the bending aluminum plate and other metal fittings assembled together meet the use requirements.

[0005] To achieve the above object, the utility model adopts the technical scheme of:

[0006] A special assembly tool for subway side roof, comprising a tool base, a plurality of support frames matched with the side roof arranged on the tool base, a pressing frame connected with the tool base and arranged above the support frames, the pressing frame comprising a transverse support connected with the tool base, a plurality of sliding supports arranged on the transverse support, adjustable bolts arranged on the sliding supports, and gaskets arranged on one end of the bolts.

[0007] As a preferred embodiment of the utility model, an inclined part for supporting the side roof is formed on the support frame.

[0008] As a preferred embodiment of the utility model, the support frame is fixedly connected with the tool base through a fixed angle iron.

[0009] As a preferred embodiment of the utility model, the transverse support is connected with the tool base through a welding support, and the welding support is detachable.

[0010] As a preferred embodiment of the utility model, the tool base is assembled by using 60mmx60mm cross-section aluminum profiles.

[0011] Due to the adoption of the above technical scheme, compared with the prior art, the utility model has the beneficial effects of:

[0012] 1. The utility model discloses a special assembly tool for subway side roof, guarantees the angle and size precision of the bent aluminum plate and other metal fittings assembled together to meet the use requirement, guarantees the product shape, size, appearance etc. meet the customer requirement under the premise of guaranteeing product function;

[0013] 2. The utility model discloses a special assembly tool for subway side roof, guarantees the reinforcing rib of bent aluminum plate bevel surface accurate pressure bonding, improves production efficiency, guarantees product modeling, avoids product deformation, guarantees product quality. DRAWINGS

[0014] Other purposes and results of the utility model will be more apparent and easy to understand by referring to the following description in conjunction with the drawings and with the more comprehensive understanding of the utility model. In the drawings:

[0015] Figure 1 It is the perspective view of the utility model example;

[0016] Figure 2 It is the perspective view of the utility model example application;

[0017] Figure 3 It is the explosion view of the utility model example;

[0018] The reference signs in it include: tool base 1, support frame 2, pressure frame 3, bent aluminum plate 4, reinforcing rib 5, binding seat 6, inclined part 21, fixed angle iron 22, transverse support 31, sliding support 32, bolt 33, gasket 34, welding support 35. DETAILED DESCRIPTION

[0019] The technical scheme of each embodiment of the utility model will be described clearly and completely in conjunction with the drawings. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment of the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope protected by the utility model.

[0020] In the description of the utility model, it is necessary to explain that the orientation or position relation indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" is the orientation or position relation based on the orientation or position relation shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, cannot be understood as the limitation of the utility model. In addition, the terms "first", "second", "third" are only for the description purpose, and cannot be understood as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. It should be noted that all figures are exemplary representations. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0022] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.

[0023] Reference Figures 1 to 3 , Figure 1 It is a three-dimensional diagram of an example of the utility model. Figure 2 This is a three-dimensional diagram after the application of the utility model example. Figure 3 It is an exploded view of an example of the present invention. The present invention provides a special assembly tool for subway side roof panels, including a tool base 1, a support frame 2, and a pressure frame 3. Multiple support frames 2 are arranged in parallel on the tool base 1. The support frames 2 match the side roof panels to support the side roof panels. The pressure frame 3 is connected to the tool base 1 and is arranged above the support frame 2. The pressure frame 3 is used to apply pressure to the reinforcing ribs bonded to the inclined surface of the bent aluminum plate.

[0024] The tool base 1 is made of 60mmx60mm cross-section aluminum profiles cut by a sliding table saw and assembled by connecting angle pieces and bolts, which can ensure the stability of the tool bottom structure and meet the use requirements.

[0025] The support frame 2 is preferably made of 50 mm thick felled wood planks and is shaped by an engraving machine to ensure that the strength and required modeling accuracy meet the use requirements. An inclined portion 21 for supporting the side top plate is formed on the support frame 2. The support frame 2 is fixedly connected to the tooling base 1 through a fixed angle iron 22. When fixed, ensure that the modeling surfaces of multiple support frames 2 are on the same plane and cannot be misaligned.

[0026] The pressure frame 3 includes a transverse bracket 31, a sliding bracket 32, a bolt 33, a gasket 34, and a welding bracket 35. The transverse bracket 31 is preferably square steel. The transverse bracket 31 is connected to the tooling base 1 through a welding bracket 35. The welding bracket 35 is bent and welded after laser cutting. The welding bracket 35 and the transverse bracket 31 are not welded. The welding bracket 35 is a detachable structure, so that the pressure frame 3 is very convenient to install and disassemble when in use. Multiple sliding brackets 32 are arranged on the transverse bracket 31. The sliding bracket 32 ​​is welded with square steel and nuts. The bolt 33 is arranged on the sliding bracket 32 ​​and can be adjusted. The gasket 34 is arranged at one end of the bolt 33.

[0027] The utility model discloses a kind of tooling, as shown in Figure 1, it is mainly composed of tooling base 1 and support frame 2. Figures 1 to 3 The working principle of the utility model is explained.

[0028] In use, first, the bending aluminum plate 4 of side top plate is placed on the plane formed by support frame 2, ensure that the bending aluminum plate 4 and support frame 2 are completely attached, the reinforcing rib 5, wire holder 6 and other metal fittings needed to be assembled are bonded and fixed to the corresponding position, then the pressure frame 2 is installed on tooling base 1, adjustable bolt 33 on sliding support 32 is used to press the bonded reinforcing rib 5, the round gasket 34 at the bottom of bolt 33 acts on reinforcing rib 5, assembling and bonding on the tooling of the utility model can ensure that the bonding strength and product shape meet customer requirements, and the product quality is guaranteed.

[0029] The above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of claims.

Claims

1. A special assembly tool for subway side roof, characterized in that: It includes a tooling base, a plurality of support frames arranged on the tooling base and matching the side top plates, a pressure frame connected to the tooling base and arranged above the support frames, the pressure frame includes a transverse frame connected to the tooling base, a plurality of sliding frames arranged on the transverse frame, an adjustable bolt arranged on the sliding frame, and a gasket arranged at one end of the bolt.

2. The special assembly tool for subway side roof according to claim 1, characterized in that: The support frame is formed with an inclined portion for supporting the side top plate.

3. The special assembly tool for subway side roof according to claim 1, characterized in that: The support frame is fixedly connected to the tooling base via a fixed angle iron.

4. The special assembly tool for subway side roof according to claim 1, characterized in that: The transverse bracket is connected to the tooling base via a welding bracket, and the welding bracket is detachable.

5. The special assembly tool for subway side roof according to claim 1, characterized in that: The tooling base is assembled using 60mmx60mm cross-section aluminum profiles.