Quantitative structure based on pipeline thermal insulation sleeve cutting
By introducing components such as a quantitative stage and a spacing sensor into the pipe insulation sleeve cutting structure, precise measurement and quantitative cutting are achieved, solving the problem of inaccurate cutting caused by manual measurement and improving cutting accuracy and material utilization.
Patent Information
- Application Number
- CN202422780092.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing quantitative structure for cutting pipe insulation sleeves relies on manual measurement, which leads to insufficient measurement accuracy, low efficiency, and a high risk of errors, resulting in inaccurate cutting dimensions and affecting the insulation effect.
It employs components such as a quantitative stage, a front quantitative plate, a spacing sensor, an electric slide rail, a scale reference plate, a side moving slide rail, a telescopic frame, and a side spacing scanner to achieve precise measurement and quantitative cutting, ensuring cutting accuracy and automation.
It improved cutting accuracy, reduced waste of insulation sleeves, increased material utilization, enhanced automation and work efficiency, and ensured the accuracy of cutting.
Smart Images

Figure CN223442341U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline thermal insulation sleeves, in particular to a quantitative structure for cutting pipeline thermal insulation sleeves. Background Art
[0002] Pipe insulation sleeves are a type of insulation material used to protect pipes from the influence of the external environment. They are widely used in thermal equipment and different pipelines, HVAC and refrigeration devices in the fields of petrochemicals, chemical engineering, textiles, metallurgy, electricity, construction, kilns, papermaking, pharmaceuticals, ships, tires, etc. Based on the quantitative structure for cutting pipe insulation sleeves, it means that when cutting pipe insulation sleeves, a cutting method or device with precise size and structure is used to ensure that the cut insulation sleeves can fit tightly to the pipeline to achieve good insulation effect.
[0003] When using the existing quantitative structure for cutting pipe insulation sleeves, due to the different sizes of different pipes and pipe insulation sleeves, if the quantitative cutting of the pipe insulation sleeves is completed by manual measurement, not only the measurement accuracy is insufficient, but also the efficiency is low and prone to errors. In long-term use, the lack of accurate measurement and positioning devices will lead to inaccurate sizes of the cut pipe insulation sleeves, affecting the insulation effect.
[0004] Therefore, it is necessary to invent a quantitative structure based on the cutting of pipeline insulation sleeves to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a quantitative structure for cutting pipe insulation sleeves, which can realize the ability of accurately measuring and quantitative cutting by means of a quantitative table, a front quantitative plate, a spacing sensor, an electric slide rail, a scale reference plate, a side movable slide rail, a telescopic frame and a side spacing scanner. This can reduce the waste of insulation sleeves and improve the utilization rate of materials. Moreover, such a design can also improve the cutting accuracy of the quantitative structure for cutting pipe insulation sleeves, enhance the degree of automation, and improve work efficiency. This can solve the problem that when the quantitative structure for cutting pipe insulation sleeves in the prior art is used, due to the different sizes of different pipes and pipe insulation sleeves, if the quantitative cutting is completed by manual measurement of the pipe insulation sleeves, not only the measurement accuracy is insufficient, but also the efficiency is low and errors are easy to occur. In this way, the problem of inaccurate size of the cut pipe insulation sleeves and affected insulation effect will be caused by the lack of accurate measuring and positioning devices after long-term use.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quantitative structure for cutting pipe insulation sleeves, comprising a quantitative table, a main body for cutting pipe insulation sleeves;
[0007] The front quantitative plate is arranged at the front end of the quantitative table, is used for connecting and mounting the interval sensor, and the upper portion of the quantitative table is provided with an electric sliding rail, the outer portion of the electric sliding rail is movably connected with a first electric sliding sleeve, the upper portion of the first electric sliding sleeve is fixedly mounted with a cutting knife holder, and the both sides of the electric sliding rail are provided with scale reference plates.
[0008] The side moving sliding rail is arranged at the outer portion of the quantitative table and is used for moving measurement, the outer portion of the side moving sliding rail is movably connected with a side moving sliding sleeve, the outer portion of the side moving sliding sleeve is fixedly mounted with an extension frame, the outer portion of the extension frame is fixedly mounted with a side interval scanner, and the top portion of the extension frame is fixedly mounted with a horizontal frame plate.
[0009] Preferably, the upper portion of the horizontal frame plate is fixedly mounted with an extension air cylinder, and one end of the extension air cylinder is fixedly mounted with a quantitative cutting knife.
[0010] Preferably, the outer portion of the electric sliding rail is movably connected with a second electric sliding sleeve, and the upper portion of the second electric sliding sleeve is fixedly mounted with a pipe holder plate.
[0011] Preferably, the upper portion of the pipe holder plate is provided with an extension plate, the upper portion of the extension plate is fixedly mounted with a pipe holder hoop, the outer portion of the extension plate is fixedly mounted with a side abutting frame, the upper portion of the side abutting frame is penetrated through with a first screw rod, and the bottom end of the first screw rod is movably connected with a clamping hoop.
[0012] Preferably, the pipe holder hoop is fixedly connected with the extension plate, and the clamping hoop is movably connected with the side abutting frame.
[0013] Preferably, the upper portion of the pipe holder hoop is penetrated through with a fixing bolt, and the tail end of the fixing bolt is movably connected with a positioning hoop.
[0014] In the above technical scheme, the technical effects and advantages of the present application are provided.
[0015] 1. The utility model discloses a quantitative table, front quantitative board, interval sensor, electric slide rail, scale reference board, side mobile slide rail, telescopic frame and side interval scanner are provided, when using the pipeline heat preservation cover cutting quantitative structure, can according to the size of pipeline heat preservation cover itself and the demand of cutting, through scale reference board can let side mobile slide rail and side mobile slide bush drive telescopic frame to move when accurate reference scale, make the size control in the cutting process more accurate, then the side interval scanner on telescopic frame cooperates the interval sensor of quantitative table front end, can together irradiate on the pipeline heat preservation cover and carry out real -time monitoring and the distance between pipeline heat preservation cover, further ensure the accuracy of cutting, avoid the problem of heat preservation cover cutting not in line with the regulations because of the dimensional error, and the design of telescopic frame makes cutting device can adapt to the pipeline of different diameter length, increase the application range of pipeline heat preservation cover cutting quantitative structure, so cooperate and use to let the pipeline heat preservation cover cutting quantitative structure have accurate measurement quantitative cutting capacity, can reduce the waste of heat preservation cover, improve the utilization rate of material, and such design can also improve the cutting accuracy of pipeline heat preservation cover cutting quantitative structure, enhance the degree of automation, improve work efficiency and other benefits;
[0016] 2. The utility model discloses a pipe support plate, telescopic plate, pipe support hoop, side resistance frame, first screw rod, clamping hoop, fixed bolt and positioning hoop are provided, when using the pipeline heat preservation cover cutting quantitative structure, can first according to the length of pipeline, adjust the length of telescopic plate, then place the pipeline on the pipe support hoop on both sides of telescopic plate, again set up the pipeline heat preservation cover on the outside of pipeline, then through fixed bolt and positioning hoop clamping fixed on both ends of pipeline and pipeline heat preservation cover, again twist first screw rod and let clamping hoop fix pipeline and pipeline heat preservation cover from the middle, this can ensure that the position of pipeline heat preservation cover is fixed before cutting, thereby avoiding cutting error caused by pipeline movement, and clamping hoop and positioning hoop ensure the close fit between heat preservation cover and pipeline, this design effectively prevents the loosening or falling of pipeline heat preservation cover during cutting, improves the accuracy of quantitative structure during cutting. ACCURACY
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings.
[0018] Figure 1 It is the whole structure schematic diagram of the utility model;
[0019] Figure 2 It is the interval sensor structure schematic diagram of the utility model;
[0020] Figure 3 It is the structure schematic diagram of the quantitative cutting knife of the utility model;
[0021] Figure 4 It is the structure schematic diagram of the pipe support plate of the utility model;
[0022] Figure 5 It is the structure schematic diagram of the positioning hoop of the utility model.
[0023] Mark explanation:
[0024] 1, quantitative table;2, front quantitative plate;3, spacing sensor;4, electric slide rail;5, first electric sliding sleeve;6, cutting knife support;7, scale reference plate;8, side moving slide rail;9, side moving sliding sleeve;10, telescopic frame;11, side spacing scanner;12, cross frame plate;13, telescopic cylinder;14, quantitative cutting knife;15, second electric sliding sleeve;16, pipe support plate;17, telescopic plate;18, pipe support hoop;19, side abutting frame;20, first screw;21, clamping hoop;22, fixing bolt;23, positioning hoop. Specific implementation
[0025] In order to make those skilled in the art better understand the technical scheme of the utility model, the utility model will be further introduced in detail below in conjunction with the drawings.
[0026] The utility model provides a kind of quantitative structure based on pipeline heat preservation sleeve cutting as shown in Figures 1-5 It is the structure schematic diagram of the quantitative cutting knife of the utility model, including quantitative table 1, for the main body of pipeline heat preservation sleeve cutting;
[0027] Front quantitative plate 2 is set to the front end of quantitative table 1, for connecting installation spacing sensor 3, and the upper portion of quantitative table 1 is provided with electric slide rail 4, and first electric sliding sleeve 5 is movably connected outside electric slide rail 4, and cutting knife support 6 is fixedly installed above first electric sliding sleeve 5, and scale reference plate 7 is arranged on both sides of electric slide rail 4;
[0028] Side moving slide rail 8 is set to the outside of quantitative table 1, for moving measurement, and side moving sliding sleeve 9 is movably connected outside side moving slide rail 8, and telescopic frame 10 is fixedly installed outside side moving sliding sleeve 9, and side spacing scanner 11 is fixedly installed outside telescopic frame 10, and cross frame plate 12 is fixedly installed on the top of telescopic frame 10, the accurate reference scale can be made when side moving slide rail 8 and side moving sliding sleeve 9 drive telescopic frame 10 to move by scale reference plate 7, so that size control in cutting process is more accurate, then side spacing scanner 11 on telescopic frame 10 cooperates with spacing sensor 3 at the front end of quantitative table 1, can together irradiate on pipeline heat preservation sleeve to carry out real-time monitoring and the distance between pipeline heat preservation sleeve, further ensure the accuracy of cutting.
[0029] AsFigure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in
[0030] As shown in Figure 1 、 Figure 4 and Figure 5 , the upper part of the pipe support plate 16 is provided with a telescopic plate 17, the upper part of the telescopic plate 17 is fixedly installed with a pipe support hoop 18, the outer part of the telescopic plate 17 is fixedly installed with a side abutting touch frame 19, the upper part of the side abutting touch frame 19 penetrates a first screw rod 20, the bottom end of the first screw rod 20 is movably connected with a clamping hoop 21, the pipe insulation sleeve is sleeved on the outside of the pipe, then the two ends of the pipe and the pipe insulation sleeve are clamped and fixed through the fixing bolts 22 and the positioning hoops 23, the first screw rod 20 is twisted to fix the pipe and the pipe insulation sleeve in the middle, the pipe support hoop 18 is fixedly connected with the telescopic plate 17, the clamping hoop 21 is movably connected with the side abutting touch frame 19, the length of the telescopic plate 17 can be adjusted according to the length of the pipe, so that the structure meets the cutting requirements of pipes and pipe insulation sleeves of different lengths, the upper part of the pipe support hoop 18 penetrates the fixing bolts 22, the tail end of the fixing bolts 22 is movably connected with the positioning hoops 23, the structure of the pipe support hoop 18 and the positioning hoops 23 is simple and easy to operate, and the maintenance personnel can replace them in time when a fault occurs, so as not to delay the normal use of the device.
[0031] The working principle of this utility model is as follows: first, turn on the external power supply, take out the pipe insulation cover that needs to be cut, first adjust the length of the telescopic plate 17 according to the length of the pipe, then place the pipe on the pipe support hoop 18 on both sides of the telescopic plate 17, and then put the pipe insulation cover on the outside of the pipe, and then clamp the pipe and the pipe insulation cover at both ends through the fixing bolt 22 and the positioning hoop 23, and then twist the first screw 20 to let the clamping hoop 21 fix the pipe and the pipe insulation cover from the middle, so as to ensure that the pipe insulation cover is fixed in position before cutting, thereby avoiding cutting errors caused by pipe movement, and the clamping hoop 21 and the positioning hoop 23 ensure a tight fit between the insulation sleeve and the pipe. After the preparation work is completed, the switch of the electric slide rail 4 can be turned on to allow the second electric slide sleeve 15 to drive the pipe and the pipe insulation sleeve close to the front end of the electric slide rail 4. Then, the switch of the side movable slide rail 8 is turned on. According to the size of the pipe insulation sleeve itself and the cutting requirements, the side movable slide rail 8 and the side movable slide sleeve 9 drive the telescopic frame 10 to move with an accurate reference scale through the scale reference plate 7, so that the size control during the cutting process is more accurate. Then, the side spacing scanner 11 on the telescopic frame 10 cooperates with the spacing sensor 3 at the front end of the quantitative table 1, which can be The distance between the pipe insulation sleeve and the pipe insulation sleeve is monitored in real time, which further ensures the accuracy of cutting and avoids the problem of non-compliant cutting of the insulation sleeve due to dimensional error. Moreover, the design of the telescopic frame 10 enables the cutting device to adapt to pipes of different diameters and lengths, increasing the scope of application of the quantitative structure for cutting the pipe insulation sleeve. In this way, the quantitative structure for cutting the pipe insulation sleeve has the ability to accurately measure and cut quantitatively, which can reduce the waste of the insulation sleeve and improve the utilization rate of the material. Then, the first electric sliding sleeve 5 drives the cutting knife support 6 to the bottom of the pipe insulation sleeve that needs to be cut, and then moves the horizontal frame. 12. Let the telescopic cylinder 13 drive the quantitative cutting knife 14 to the position where the pipe insulation sleeve is measured in excess, and then drop and retract. The quantitative cutting knife 14 and the cutting knife holder 6 are closed to complete the cutting of the pipe insulation sleeve. After the cutting is completed, the cut pipe insulation sleeve can be removed. Finally, after completing the installation and use of the quantitative structure for cutting all pipe insulation sleeves according to the above operations, turn off the switch of the electric slide rail 4, turn off the switch of the side moving slide rail 8, and turn off the switch of the telescopic cylinder 13. If it is not used for a long time, cut off the external power supply. In this way, the use process of the quantitative structure for cutting pipe insulation sleeves is completed.
[0032] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A quantitative structure for cutting pipe insulation sleeves, characterized by: include A quantitative table (1), which is used for cutting the pipe insulation sleeve; A front quantitative plate (2) is provided at the front end of the quantitative platform (1) and is used for connecting and installing a spacing sensor (3). An electric slide rail (4) is provided above the quantitative platform (1). The outside of the electric slide rail (4) is movably connected to a first electric slide sleeve (5). A cutting knife support (6) is fixedly installed above the first electric slide sleeve (5). Scale reference plates (7) are provided on both sides of the electric slide rail (4). A side movable slide rail (8) is arranged outside the quantitative table (1) and is used for mobile measurement. The side movable slide rail (8) is movably connected to the outside of the side movable slide sleeve (9). A telescopic frame (10) is fixedly installed on the outside of the telescopic frame (10). A side spacing scanner (11) is fixedly installed on the outside of the telescopic frame (10). A cross frame plate (12) is fixedly installed on the top of the telescopic frame (10).
2. The quantitative structure for cutting pipe insulation sleeves according to claim 1, characterized in that: A telescopic cylinder (13) is fixedly installed above the horizontal frame plate (12), and a quantitative cutting knife (14) is fixedly installed at one end of the telescopic cylinder (13).
3. The quantitative structure for cutting pipe insulation sleeves according to claim 1, characterized in that: The outside of the electric slide rail (4) is movably connected to a second electric slide sleeve (15), and a pipe support plate (16) is fixedly installed above the second electric slide sleeve (15).
4. The quantitative structure for cutting pipe insulation sleeves according to claim 3, characterized in that: A telescopic plate (17) is provided above the tube supporting plate (16), a tube supporting hoop (18) is fixedly installed above the telescopic plate (17), a side contact frame (19) is fixedly installed outside the telescopic plate (17), a first screw rod (20) passes through the top of the side contact frame (19), and a clamping hoop (21) is movably connected to the bottom end of the first screw rod (20).
5. The quantitative structure for cutting pipe insulation sleeves according to claim 4, characterized in that: The pipe support hoop (18) is fixedly connected to the telescopic plate (17), and the clamping hoop (21) is movably connected to the side contact frame (19).
6. The quantitative structure for cutting pipe insulation sleeves according to claim 4, characterized in that: A fixing bolt (22) passes through the top of the pipe support hoop (18), and a positioning hoop (23) is movably connected to the tail end of the fixing bolt (22).