Tile texture forming device
The tile texture forming device forms a complex, fine and three-dimensional texture on the surface of the tile, which solves the problem of poor texture richness in the existing technology and improves the texture of the tile.
Patent Information
- Application Number
- CN202422905806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing tile production equipment is unable to form complex, fine and three-dimensional textures on the surface of tiles.
A tile texture forming device is used, including a mobile platform, a texture template, a downward pressure power part and a translational power mechanism. By forming a concave and convex texture on the surface of the tile slab and combining it with a spreading mechanism to fill colorant, a complex, fine and three-dimensional texture is formed.
It forms complex, fine and three-dimensional textures on the finished tiles, enhancing the texture and richness of the tiles.
Smart Images
Figure CN223442466U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ceramic tile production technical field, especially in a kind of ceramic tile texture forming device. BACKGROUND
[0002] Natural marble has color and pattern, good aesthetic, usually used as decorative material, and with the development of economy, the use amount of marble is increasing day by day.But because natural marble resources are limited, mining and processing are more difficult, and the price is expensive, so it cannot be popularized.For the above defects of natural marble, in the home decoration industry, imitation marble ceramic tile with marble line is born, the surface and body layer of marble ceramic tile have the pattern similar to natural marble, its price is low, and it is loved by consumers.
[0003] The texture on the current imitation stone ceramic tile is generally sprayed or printed, so that it cannot realize complex and fine texture except for extremely simple and primitive texture, and the texture does not have strong three-dimensional effect.
[0004] The technical problem to be solved by the utility model is how to solve the problem of poor richness of ceramic tile texture and weak three-dimensional effect produced by the existing ceramic tile production equipment. UTILITY MODEL CONTENT
[0005] In order to overcome the defects of the prior art, the utility model aims at providing a ceramic tile texture forming device, which can form complex, fine and three-dimensional texture on the surface of ceramic tile product.
[0006] The utility model adopts the technical scheme that a ceramic tile texture forming device comprises a moving platform, a texture template, a pressing power component and a horizontal power mechanism, the moving platform is slidably connected with an external rack, the texture template and the pressing power component are installed on the moving platform, the texture template is liftably connected with the moving platform, the pressing power component is used to drive the texture template to approach or move away from the moving platform along the vertical direction, and the horizontal power mechanism is used to drive the moving platform to reciprocally slide along the horizontal direction on the external rack.
[0007] The ceramic tile texture forming device of the application sets the texture template on the moving platform, the texture template is driven by the pressing power component to lift relative to the moving platform, after two layers of material, base layer and fabric layer, are arranged in the ceramic tile plate frame, the horizontal power mechanism drives the moving platform to translate to the upper side of the ceramic tile plate frame, so that the texture template is located directly above the ceramic tile plate frame, then the pressing power component drives the texture template to press down into the ceramic tile plate frame, so that the surface of the ceramic tile plate blank forms three-dimensional texture, after subsequent glazing, sintering, polishing and polishing processes, complex and fine texture can be formed on the ceramic tile product, and the three-dimensional effect is strong, which improves the texture of the ceramic tile.
[0008] In some embodiments, the sowing mechanism is installed at one end of the moving platform, and the sowing mechanism comprises a hopper, a roller and a rotating power element, the hopper is installed on the moving platform, the roller is rotatably arranged in the hopper, and the roller is located at the opening at the bottom of the hopper, and the rotating power element is installed on the moving platform, and the output end of the rotating power element is in transmission connection with the roller.
[0009] By adopting the above technical scheme, when the texture template is driven by the pressing power element to form a texture on the tile slab, the pressing power element drives the texture template to reset, then the moving power mechanism drives the moving platform to move to the starting position, at the same time, the sowing mechanism fills the color material into the texture formed previously, so that the texture modeling and color of the subsequent tile product are more obvious and rich, and the texture can be enhanced by the contrast of the color.
[0010] In some embodiments, the bottom of the hopper is provided with a screen.
[0011] By adopting the above technical scheme, the granularity of the color material falling into the texture can be limited by the screen, so that the texture of the tile product is more delicate.
[0012] In some embodiments, the pressing power element is a hydraulic cylinder or an air cylinder, the cylinder body of the hydraulic cylinder or the air cylinder is installed on the moving platform, and the telescopic rod of the hydraulic cylinder or the air cylinder is connected with the texture template.
[0013] By adopting the above technical scheme, the cylinder or the oil cylinder can be selected as the pressing power element according to actual needs.
[0014] In some embodiments, a second guide assembly is further arranged between the moving platform and the texture template.
[0015] By adopting the above technical scheme, the second guide assembly can be in cooperation with the guide column and the guide sleeve or in cooperation with the guide rail and the sliding block according to needs, and the running track of the texture template can be limited by arranging the second assembly, so that the texture formed on the surface of the tile slab is more accurate.
[0016] In some embodiments, the moving platform and the external rack are connected through the first guide assembly.
[0017] By adopting the above technical scheme, the running track of the moving platform can be limited by arranging the first guide assembly, so that the movement is more accurate.
[0018] In some embodiments, the first guide assembly comprises a first guide wheel set and a guide rail, the first guide wheel set is installed on the moving platform, the guide rail is installed on the external rack, and the top and the bottom of the first guide wheel set are in contact with the top and the bottom of the guide rail.
[0019] By means of the above technical scheme, the first guide wheel set and the guide rail can be matched to avoid separation of the moving platform from the external rack, ensure the accuracy of the running track of the moving platform, and ensure the reliability of the structure of the moving platform and the rack.
[0020] In some embodiments, the first guide assembly further comprises a second guide wheel set mounted on the moving platform, and the second guide wheel set is in contact with opposite sides of the guide rail.
[0021] By means of the above technical scheme, the second guide wheel set and the first guide wheel set can be matched to realize connection and combination of the moving platform in two dimensions, so that the movement of the moving platform is more stable and the impact resistance is improved.
[0022] In some embodiments, the translation mechanism comprises a translation mechanism mounted on the external rack and a transmission assembly, the transmission assembly comprises a first synchronous wheel, a second synchronous wheel and a synchronous belt, the first synchronous wheel is in transmission connection with an output end of the translation mechanism, the second synchronous wheel is arranged in a spaced manner with the first synchronous wheel, the synchronous belt is sleeved with the first synchronous wheel and the second synchronous wheel, and the moving platform is connected with the synchronous belt.
[0023] By means of the above technical scheme, the first synchronous wheel, the second synchronous wheel and the synchronous belt can be matched to drive to ensure the accuracy of the transmission, so that the moving platform can stop at a specified position or translate at a preset speed.
[0024] In some embodiments, the number of transmission assemblies is two, and the two transmission assemblies are arranged on the two sides of the moving platform respectively, and the two first synchronous wheels are connected through a synchronous shaft.
[0025] By means of the above technical scheme, the transmission assemblies are arranged on the two sides of the moving platform respectively, so that the moving platform can bear force evenly, and the first synchronous wheels of the two transmission assemblies are connected through the synchronous shaft, so that the two transmission assemblies can operate synchronously to ensure the stable operation of the moving platform. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic view of a ceramic tile texture forming device of a preferred embodiment of the present application;
[0027] Figure 2 is Figure 1 is a structural schematic view of the ceramic tile texture forming device from another perspective;
[0028] Figure 3 is Figure 1 is a sectional structural schematic view of the ceramic tile texture forming device along line A-A;
[0029] Figure 4 is Figure 1 is a structural schematic view of a material scattering mechanism in the ceramic tile texture forming device.
[0030] In the figure: 100, tile texture forming device; 10, moving platform; 11, first guide assembly; 111, first guide wheel set; 112, second guide wheel set; 20, texture template; 30, pressing power piece; 40, horizontal power mechanism; 41, horizontal power piece; 42, transmission assembly; 421, first synchronous wheel; 422, second synchronous wheel; 423, synchronous belt; 43, synchronous shaft; 50, material scattering mechanism; 51, hopper; 52, roller; 53, rotating power piece; 54, screen. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0032] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. When an element is referred to as being "comprise a plurality of" it can be any number of two or more. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are used for the purpose of illustration only and are not intended to be limiting.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the terms "therefore" and "because" are used in their conjunctive sense, meaning that the preceding clause is a sufficient but not necessarily necessary condition for the following clause.
[0034] Please refer to Figures 1 to 4For a better embodiment of the utility model, a ceramic tile texture forming device 100, including mobile platform 10, texture template 20, down power component 30 and horizontal power mechanism 40, mobile platform 10 is slidably connected with the external rack, texture template 20 and down power component 30 are installed on mobile platform 10, texture template 20 is liftablely connected with mobile platform 10, down power component 30 is used to drive texture template 20 to approach or be away from mobile platform 10 along the vertical direction, horizontal power mechanism 40 is used to drive mobile platform 10 to reciprocate and slide on the external rack along the horizontal direction.The ceramic tile texture forming device 100 of the application can form complex, fine and stereoscopic texture on the surface of ceramic tile finished product.
[0035] In order to further improve the texture of ceramic tile, the ceramic tile texture forming device 100 of the application further comprises a material scattering mechanism 50 installed at one end of the mobile platform 10, the material scattering mechanism 50 comprises a hopper 51, a roller 52 and a rotating power component 53, the hopper 51 is installed on the mobile platform 10, the roller 52 is rotatably arranged inside the hopper 51, and the roller 52 is located at the opening at the bottom of the hopper 51, the rotating power component 53 is installed on the mobile platform 10, and the output end of the rotating power component 53 is in transmission connection with the roller 52. By providing the material scattering mechanism 50 on the mobile platform 10, when the down power component 30 drives the texture template 20 to form texture on the ceramic tile blank, the down power component 30 drives the texture template 20 to reset, and then the horizontal power mechanism 40 drives the mobile platform 10 to move to the starting position, at the same time, the material scattering mechanism 50 fills the color material into the previously formed texture, so that the texture modeling and color of the subsequent ceramic tile finished product are more obvious and rich, and the texture quality can be further enhanced through the contrast of colors. In addition, in order to prevent the color material (filling material) in the hopper 51 from being stagnant and affecting the quality of the final ceramic tile finished product, the roller 52 is arranged in the hopper 51, and the rotating power component 53 drives the roller 52 to rotate during material scattering, so that the material in the hopper 51 can be uniformly scattered, ensuring the quality of the subsequent ceramic tile finished product.
[0036] Further, the number of hoppers 51 can be increased or decreased according to actual needs, and at least one roller 52 can be provided in each hopper 51, and the rollers 52 can be driven to rotate by a gear meshing transmission, so that one rotating power component 53 can drive multiple rollers 52 to rotate synchronously. Alternatively, the rotating power component 53 is a servo motor.
[0037] Preferably, the bottom of the hopper 51 is provided with a screen 54. By providing the screen 54, the particle size of the color material falling into the texture can be limited, so that the texture of the ceramic tile finished product is more delicate. Alternatively, when there are multiple hoppers 51 arranged side by side, a separate screen 54 can be provided for each hopper 51, or a large-area screen 54 can be shared by multiple hoppers 51.
[0038] Further, the mobile platform 10 is connected with the external rack through the first guiding assembly 11. By arranging the first guiding assembly 11, the running track of the mobile platform 10 can be limited, so that the movement is more accurate.
[0039] Optionally, the first guiding assembly 11 comprises a first guide wheel set 111 and a guide rail (not shown in the figure), the first guide wheel set 111 is installed on the mobile platform 10, and the guide rail is installed on the external rack, and the first guide wheel set 111 is in contact with the top and bottom of the guide rail. By cooperating the first guide wheel set 111 with the guide rail, the mobile platform 10 can be prevented from separating from the external rack, the accuracy of the running track of the mobile platform 10 is ensured, and meanwhile the reliability of the structure of the mobile platform 10 and the rack is ensured.
[0040] Further, the first guiding assembly 11 further comprises a second guide wheel set 112 installed on the mobile platform 10, and the second guide wheel set 112 is in contact with the opposite sides of the guide rail. By cooperating the second guide wheel set 112 with the first guide wheel set 111, the mobile platform 10 can be connected and combined in two dimensions, so that the movement of the mobile platform 10 is more stable and the impact resistance performance is improved.
[0041] In other embodiments, the first guiding assembly 11 can also be a guiding column and a linear bearing, or a linear guide rail and a linear sliding block.
[0042] Further, the linear movement force mechanism 40 comprises a linear movement force piece 41 and a transmission assembly 42 installed on the external rack, the linear movement force piece 41 is used for providing power, and the transmission assembly 42 is used for transmission connection between the mobile platform 10 and the linear movement force piece 41.
[0043] Optionally, the linear movement force piece 41 is a servo motor, the transmission assembly 42 comprises a first synchronous wheel 421, a second synchronous wheel 422 and a synchronous belt 423, the first synchronous wheel 421 is in transmission connection with the output end of the linear movement force piece 41, the second synchronous wheel 422 is arranged in a spaced manner with the first synchronous wheel 421, the synchronous belt 423 is sleeved with the first synchronous wheel 421 and the second synchronous wheel 422, and the mobile platform 10 is connected with the synchronous belt 423. By cooperating the first synchronous wheel 421, the second synchronous wheel 422 and the synchronous belt 423 in transmission, the transmission accuracy can be ensured, so that the mobile platform 10 can stop at a specified position or move at a preset speed. Further, the number of the transmission assemblies 42 is two, the two transmission assemblies 42 are arranged on the two sides of the mobile platform 10 respectively, and the two first synchronous wheels 421 are connected through a synchronous shaft 43. By arranging the transmission assemblies 42 on the two sides of the mobile platform 10 respectively, the force on the mobile platform 10 can be uniform, and the first synchronous wheels 421 of the two transmission assemblies 42 are connected through the synchronous shaft 43, so that the two transmission assemblies 42 can operate synchronously, to ensure that the mobile platform 10 runs stably.
[0044] In other embodiments, the transmission assembly 42 can also be a chain wheel and chain cooperation, ball screw and ball nut cooperation. The linear movement power 41 can also use an oil cylinder, a gas cylinder or an electric cylinder.
[0045] In an embodiment, the pressing power 30 is a hydraulic cylinder or a pneumatic cylinder, the cylinder body of the hydraulic cylinder or the pneumatic cylinder is installed on the moving platform 10, and the telescopic rod of the hydraulic cylinder or the pneumatic cylinder is connected with the texture template 20. The gas cylinder or the oil cylinder can be selected as the pressing power 30 according to actual needs. Alternatively, the number of the pressing power 30 can be increased or decreased according to actual needs, and when there are multiple pressing powers 30, they can be reasonably arranged according to the stress condition. In other embodiments, a motor can also be used as the pressing power 30.
[0046] Further, a second guide assembly (not shown in the figure) is also arranged between the moving platform 10 and the texture template 20. The second guide assembly can be a guide pillar and guide sleeve cooperation or a guide rail and slider cooperation according to needs. By arranging the second assembly, the running track of the texture template 20 can be limited, so that the texture formed on the surface of the ceramic tile blank is more accurate.
[0047] The ceramic tile texture forming device 100 of the present application, by arranging the texture template 20 on the moving platform 10, the texture template 20 is driven by the pressing power 30 to lift relative to the moving platform 10, when the two layers of base layer and fabric layer are arranged in the ceramic tile plate frame, the linear movement power mechanism 40 drives the moving platform 10 to translate to the upper side of the ceramic tile plate frame, so that the texture template 20 is located directly above the ceramic tile plate frame, then the pressing power 30 drives the texture template 20 to press down into the ceramic tile plate frame, so that the surface of the ceramic tile blank forms a concave-convex three-dimensional texture, after subsequent glazing, sintering, polishing and other processes, a complex and fine texture can be formed on the finished ceramic tile, and the three-dimensional sense is strong, which improves the texture of the ceramic tile.
[0048] Finally, it should be noted that the above description is only a preferred example of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modification, equivalent substitution, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A device for forming a tile texture, characterized in that: The invention comprises a mobile platform (10), a texture template (20), a downward pressing power member (30) and a translation power mechanism (40), wherein the mobile platform (10) is slidably connected to an external frame, the texture template (20) and the downward pressing power member (30) are installed on the mobile platform (10), the texture template (20) and the mobile platform (10) are connected in a lifting manner, the downward pressing power member (30) is used to drive the texture template (20) to approach or move away from the mobile platform (10) in a vertical direction, and the translation power mechanism (40) is used to drive the mobile platform (10) to slide back and forth in a horizontal direction on the external frame.
2. The tile texture forming device according to claim 1, characterized in that: The invention also includes a material spreading mechanism (50) installed at one end of the mobile platform (10), the material spreading mechanism (50) including a hopper (51), a roller (52) and a rotating power member (53), the hopper (51) being installed on the mobile platform (10), the roller (52) being rotatably arranged inside the hopper (51), and the roller (52) being located at the bottom opening of the hopper (51), the rotating power member (53) being installed on the mobile platform (10), and the output end of the rotating power member (53) being transmission-connected to the roller (52).
3. The tile texture forming device according to claim 2, characterized in that: A screen (54) is provided at the bottom of the hopper (51).
4. The tile texture forming device according to claim 1, characterized in that: The downward pressing power member (30) is a hydraulic cylinder or a pneumatic cylinder, the cylinder body of the hydraulic cylinder or the pneumatic cylinder is installed on the mobile platform (10), and the telescopic rod of the hydraulic cylinder or the pneumatic cylinder is connected to the texture template (20).
5. The tile texture forming device according to claim 1 or 4, characterized in that: A second guide component is also provided between the mobile platform (10) and the texture template (20).
6. The tile texture forming device according to claim 1, characterized in that: The mobile platform (10) is connected to an external frame via a first guide assembly (11).
7. The tile texture forming device according to claim 6, characterized in that: The first guide assembly (11) includes a first guide wheel group (111) and a guide rail, wherein the first guide wheel group (111) is mounted on the mobile platform (10), and the guide rail is mounted on an external frame, and the first guide wheel group (111) contacts the top and bottom of the guide rail.
8. The tile texture forming device according to claim 7, characterized in that: The first guide assembly (11) further comprises a second guide wheel set (112) mounted on the mobile platform (10), wherein the second guide wheel set (112) contacts opposite sides of the guide rail.
9. The tile texture forming device according to claim 1, characterized in that: The translational power mechanism (40) comprises a translational power member (41) and a transmission assembly (42) mounted on an external frame. The transmission assembly (42) comprises a first synchronous wheel (421), a second synchronous wheel (422) and a synchronous belt (423). The first synchronous wheel (421) is transmission-connected to the output end of the translational power member (41). The second synchronous wheel (422) is spaced apart from the first synchronous wheel (421). The synchronous belt (423) is sleeved around the first synchronous wheel (421) and the second synchronous wheel (422). The mobile platform (10) is connected to the synchronous belt (423).
10. The tile texture forming device according to claim 9, characterized in that: The number of the transmission components (42) is two groups, and the two groups of the transmission components (42) are respectively arranged on both sides of the mobile platform (10), and the two first synchronous wheels (421) are connected through a synchronous shaft (43).