Uniform multi-group batching device
Through wind conveying and spiral stirring of the wind rotating components and the dispersing components, the blockage and accumulation problems of traditional devices when conveying materials with poor fluidity are solved, and efficient and stable material conveying and mixing are achieved, thereby improving production efficiency and quality.
Patent Information
- Application Number
- CN202422984645.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional uniform multi-group batching devices are prone to blockage and accumulation problems when conveying materials with poor fluidity, affecting production efficiency. In addition, screw conveyors cannot achieve ideal conveying speed and efficiency when conveying long distances or large volumes.
The wind rotating component and the dispersing component are combined with the spiral stirring. The wind is used to transport the raw materials and disperse them through the semi-circular spherical plate. The spiral column is combined for stirring to ensure that the materials are evenly distributed. The locking structure of the clamping plate and the sliding door prevents accidental opening.
It achieves efficient and stable material transportation and mixing, avoids blockage and accumulation, and improves production efficiency and the stability of ingredient quality.
Smart Images
Figure CN223442570U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a batching device technical field especially relates to a uniform multi -group batching device. BACKGROUND
[0002] The batching device is the equipment for accurate metering and mixing various raw materials and additives in the rubber production process, and in the rubber industry, the uniform multi -group batching device plays a key role. In the current high-quality development environment, the stability of product quality and performance is very important. The device accurately proportioned, according to the accurate formula proportion, adjusts rubber main material and various additives, and ensures the accurate proportion of key components in high-performance tire production. At the same time, it realizes uniform mixing, fully fuses materials of different properties and states, and avoids uneven components.
[0003] The traditional uniform multi -group batching device mainly consists of storage, conveying, weighing and mixing structures. The storage part includes a large bin for storing rubber main material, a small bin for storing various additives, and a material position monitoring device to ensure the raw material inventory. The conveying system has a conveying belt, a screw conveyor and a pneumatic conveying equipment, which is responsible for smoothly sending the material to the corresponding position. The electronic scale of the weighing system is matched with the metering sensor and the weighing hopper and the feeding device, which can accurately control the weighing of each material. The mixing system covers a banbury mixer, an open mill and a high-speed mixer, etc., so that the multiple materials are fully and uniformly mixed, providing a high-quality batching basis for rubber industry production.
[0004] However, the traditional uniform multi -group batching device uses a screw conveyor to convey different rubber raw materials and additives with different physical properties, such as density, particle size distribution, fluidity, etc. For some materials with poor fluidity, such as rubber mixtures containing a large amount of fibrous filler or additives that absorb moisture and form lumps, the screw conveyor will have material blockage, bridging and other phenomena during conveying, resulting in poor conveying and affecting production efficiency. Moreover, even for materials with good fluidity, when the conveying distance is long or the conveying amount is large, the screw conveyor cannot achieve the ideal conveying speed and efficiency due to the accumulation and sliding of materials in the screw groove. Therefore, a uniform multi -group batching device is proposed to solve the above problems. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides a uniform multi -group batching device, which aims at improving the problem that using a screw conveyor to transport materials with high humidity will cause lumping in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A uniform multi-group ingredient device, comprising a connecting pipe, characterized in that: the outer wall of the connecting pipe is fixedly connected with an inlet plate, a first sliding door is slidably connected inside the inlet plate, a wind turning assembly is arranged on the side wall of the connecting pipe, a dispersing assembly is arranged at the other end of the connecting pipe, and a supporting assembly is arranged on the outer wall of the connecting pipe;
[0008] The wind turning assembly comprises a hollow plate, the side wall of the hollow plate is fixedly connected at one end of the connecting pipe, a first motor is fixedly connected on the side wall of the hollow plate, a fan blade is fixedly connected at the output end of the first motor, and the outer wall of the fan blade is rotatably connected to the inner wall of the hollow plate.
[0009] As a further description of the above technical scheme:
[0010] The supporting assembly comprises a second bracket, the side wall of the second bracket is fixedly connected to the outer wall of the connecting pipe, and the bottom of the second bracket is fixedly connected with a base;
[0011] As a further description of the above technical scheme:
[0012] The dispersing assembly comprises a top cover, the top of the top cover is fixedly connected at one end of the connecting pipe, a first connecting plate is fixedly connected at the bottom of the top cover, and a semicircular ball plate is fixedly connected at the bottom of the first connecting plate;
[0013] As a further description of the above technical scheme:
[0014] The bottom of the top cover is fixedly connected with a loading bin, the outer wall of the loading bin is fixedly connected with a first bracket, and the side wall of the first bracket is fixedly connected with a control box;
[0015] As a further description of the above technical scheme:
[0016] The outer wall of the loading bin is fixedly connected with a discharge plate, a second sliding door is slidably connected inside the discharge plate, and the side wall of the second sliding door is fixedly connected with a connecting column;
[0017] As a further description of the above technical scheme:
[0018] The side wall of the discharge plate is fixedly connected with a sliding rail, the outer wall of the sliding rail is slidably connected with a clamping plate, the bottom of the clamping plate is provided with a spring, one end of the spring is fixedly connected to the bottom of the clamping plate, and the other end of the spring is fixedly connected to the bottom of the other clamping plate;
[0019] As a further description of the above technical scheme:
[0020] The side wall of the sliding rail is fixedly connected with a fixed block, a handle is rotatably connected inside the fixed block, and one end of the handle is fixedly connected with a rotating plate;
[0021] As a further description of the above technical scheme:
[0022] The first support side wall is fixedly connected with a fixed plate, the top of the fixed plate is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a spiral column, one end of the spiral column is fixedly connected with a fixed disc, the outer wall of the fixed disc is fixedly connected with a second connecting plate, and the side wall of the second connecting plate is fixedly connected to the inner wall of the material loading bin.
[0023] The utility model has the advantages of the following beneficial effects:
[0024] In the utility model, the first motor output end drives the fan blade to rotate, and the raw materials are poured into the connecting pipe inside through the feeding plate, then the fan blade produces the wind force, and the raw materials are blown into the material loading bin inside, and then the raw materials are dispersed again through the semicircle ball plate, so that the effect of conveying raw materials by using the wind force is achieved, the problem of easy adhesion in the pipeline when conveying the raw materials with high humidity by using the traditional screw conveyor is solved, and the stability of the batching device is improved.
[0025] In the utility model, the handle is rotated to drive the rotating plate, then the rotating of the rotating plate pushes away the clamping plate, the pushing away of the clamping plate can loosen the connecting column, the effect of locking the connecting column is achieved, the problem of unable to lock the connecting column and cause the accidental opening of the second sliding door is solved, and the practicability of the batching device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of the uniform multi-group batching device is provided for the utility model;
[0027] Figure 2 A bottom structure schematic view of the top cover of the uniform multi-group batching device is provided for the utility model;
[0028] Figure 3 A cross-sectional structure schematic view of the material loading bin of the uniform multi-group batching device is provided for the utility model;
[0029] Figure 4 For Figure 3 An enlarged view of A in the middle.
[0030] LEGEND:
[0031] 1, connecting pipe; 2, load bin; 3, top cover; 4, first support; 5, inlet plate; 6, first sliding door; 7, hollow plate; 8, first motor; 9, second support; 10, base; 11, discharge plate; 12, control box; 13, fan blade; 14, first connecting plate; 15, semicircular ball plate; 16, fixed disc; 17, fixed plate; 18, second motor; 19, spiral column; 20, second sliding door; 21, connecting column; 22, clamping plate; 23, rotating plate; 24, fixed block; 25, handle; 26, spring; 27, slide rail; 28, second connecting plate. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] Referring to Figure 1 and Figure 2 An embodiment provided by the present application: a uniform multi-group batching device, comprising a connecting pipe 1, the outer wall of the connecting pipe 1 is fixedly connected with an inlet plate 5, the inside of the inlet plate 5 is slidably connected with a first sliding door 6, the side wall of the connecting pipe 1 is provided with a rotating air assembly, the other end of the connecting pipe 1 is provided with a dispersion assembly, the outer wall of the connecting pipe 1 is provided with a supporting assembly, the rotating air assembly comprises a hollow plate 7, the side wall of the hollow plate 7 is fixedly connected to one end of the connecting pipe 1, the side wall of the hollow plate 7 is fixedly connected with a first motor 8, the output end of the first motor 8 is fixedly connected with a fan blade 13, the outer wall of the fan blade 13 is rotatably connected to the inner wall of the hollow plate 7, the dispersion assembly comprises a top cover 3, the top of the top cover 3 is fixedly connected to one end of the connecting pipe 1, the bottom of the top cover 3 is fixedly connected with a first connecting plate 14, the bottom of the first connecting plate 14 is fixedly connected with a semicircular ball plate 15,
[0034] Specifically, when using the uniform multi-group batching device, first start the first motor 8, and its output end starts to drive the fan blade 13 to rotate at high speed. The fan blade 13 generates strong wind power during rotation, providing a power basis for subsequent raw material conveying. Next, the operator carefully pours the raw material with accurate weight into the inside of the connecting pipe 1 through the feeding plate 5. Then, the feeding plate 5 can tightly lock the opening through the first sliding door 6, ensuring that there is no leakage of raw materials or contamination by external impurities during conveying. Then, with the help of the wind power generated by the fan blade 13, the raw material is smoothly discharged into the inside of the carrier bin 2 through the connecting pipe 1. In this process, the semicircular ball plate 15 plays an important role, which can skillfully disperse the raw material to every corner inside the carrier bin 2, making the raw material distribution more uniform, thereby achieving the effect of efficient and stable use of wind power conveying, providing a good start for the subsequent batching and mixing process, and ensuring the smooth progress of the entire batching process and the stability of the batching quality.
[0035] With reference to Figure 1 , Figure 3 and Figure 4 , the outer wall of the carrier bin 2 is fixedly connected with the discharge plate 11, the inside of the discharge plate 11 is slidably connected with the second sliding door 20, the side wall of the second sliding door 20 is fixedly connected with the connecting column 21, the side wall of the discharge plate 11 is fixedly connected with the sliding rail 27, the outer wall of the sliding rail 27 is slidably connected with the clamping plate 22, the bottom of the clamping plate 22 is provided with the spring 26, one end of the spring 26 is fixedly connected with the bottom of the clamping plate 22, the other end of the spring 26 is fixedly connected with the bottom of the other clamping plate 22, the side wall of the sliding rail 27 is fixedly connected with the fixed block 24, the inside of the fixed block 24 is rotatably connected with the handle 25, one end of the handle 25 is fixedly connected with the rotating plate 23;
[0036] Specifically, when the relevant components need to be operated, the handle 25 is rotated, at which time the handle 25 is subjected to external force and starts to rotate inside the fixed block 24. With the rotation of the handle 25, one end thereof will drive the rotating plate 23 to rotate. During the rotation of the rotating plate 23, it will gradually generate extrusion force on the clamping plate 22, so that the clamping plate 22 has to move outward. Subsequently, the clamping plate 22 will shrink through the spring 26 under the extrusion force to buffer the external force. At the same time, the clamping plate 22 moves along the outer wall of the slide rail 27, and the side wall of the slide rail 27 is stably fixed on the side wall of the discharge plate 11, which provides a stable track and support for the sliding of the clamping plate 22. Through a series of actions and structural cooperation, the effect of accurately locking the second sliding door 20 is achieved, which ensures that the second sliding door 20 can be stably closed or opened according to the needs during the operation of the equipment, thereby effectively controlling the outflow of the material and ensuring the operation order, accuracy and stability of the batching device.
[0037] Referring to Figure 1 and Figure 3 , the support assembly comprises a second support 9, the second support 9 is fixedly connected to the outer wall of the connecting pipe 1, the bottom of the second support 9 is fixedly connected with a base 10, the bottom of the top cover 3 is fixedly connected with a material loading bin 2, the outer wall of the material loading bin 2 is fixedly connected with a first support 4, the side wall of the first support 4 is fixedly connected with a control box 12, the side wall of the first support 4 is fixedly connected with a fixed plate 17, the top of the fixed plate 17 is fixedly connected with a second motor 18, the output end of the second motor 18 is fixedly connected with a spiral column 19, one end of the spiral column 19 is fixedly connected with a fixed disc 16, the outer wall of the fixed disc 16 is fixedly connected with a second connecting plate 28, and the side wall of the second connecting plate 28 is fixedly connected to the inner wall of the material loading bin 2.
[0038] Specifically, after the second motor 18 is started, the output end thereof starts to drive the spiral column 19 to rotate at a constant speed. In this process, one end of the spiral column 19 stably rotates inside the fixed disc 16, and the fixed disc 16 is firmly fixed inside the material loading bin 2 through the semicircular ball plate 15. This stable connection provides a solid support and stable operating environment for the rotation of the spiral column 19. With the continuous rotation of the spiral column 19, it forms a spiral stirring in the material loading bin 2. This stirring effect not only enables the raw materials to be more fully mixed in the material loading bin 2, avoiding the accumulation and uneven distribution of the raw materials, but also promotes the orderly flow of the raw materials in the material loading bin 2 through the spiral pushing, enhancing the uniformity and stability of the mixing. Thus, the effect of efficient and comprehensive spiral stirring is achieved, which provides a basis of uniform quality and stable performance for the subsequent production process, and effectively ensures the smooth progress of the entire production process and the consistency of product quality.
[0039] Working principle: when using the uniform multi-group batching device, first, the fan blade 13 is driven to rotate by the output end of the first motor 8, and the rotation of the fan blade 13 generates strong wind power. Next, the measured raw materials are poured into the inside of the connecting pipe 1 through the inlet plate 5 by artificial, then the inlet plate 5 can lock the opening through the first sliding door 6, then the raw materials are discharged into the inside of the material loading bin 2 through the connecting pipe 1, and the raw materials are dispersed into the inside of the material loading bin 2 through the semicircle ball plate 15, which achieves the effect of using wind power to convey. Then the spiral column 19 is driven to rotate by the output end of the second motor 18, and one end of the spiral column 19 rotates in the inside of the fixed disc 16, and the fixed disc 16 is fixed in the inside of the material loading bin 2 through the semicircle ball plate 15, which achieves the effect of spiral stirring. Next, the handle 25 is rotated, and the force of the handle 25 makes it rotate in the inside of the fixed block 24. Then the rotation of the handle 25 drives the rotating plate 23 at one end, and the rotation of the rotating plate 23 pushes away the clamping plate 22. Then the clamping plate 22 is retracted through the spring 26, and the clamping plate 22 slides on the outer wall of the slide rail 27, and the side wall of the slide rail 27 is fixed on the side wall of the discharge plate 11, which achieves the effect of locking the second sliding door 20.
[0040] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the person skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A uniform multi-group batching device, comprising a connecting pipe (1), characterized in that: The outer wall of the connecting pipe (1) is fixedly connected to a feed plate (5), the inside of the feed plate (5) is slidably connected to a first sliding door (6), a side wall of the connecting pipe (1) is provided with an air rotating assembly, the other end of the connecting pipe (1) is provided with a dispersion assembly, and the outer wall of the connecting pipe (1) is provided with a support assembly; The wind rotating assembly comprises a hollow plate (7), a side wall of the hollow plate (7) is fixedly connected to one end of the connecting pipe (1), a first motor (8) is fixedly connected to the side wall of the hollow plate (7), a fan blade (13) is fixedly connected to the output end of the first motor (8), and an outer wall of the fan blade (13) is rotatably connected to the inner wall of the hollow plate (7).
2. A uniform multi-group batching device according to claim 1, characterized in that: The support assembly comprises a second bracket (9), the side wall of the second bracket (9) is fixedly connected to the outer wall of the connecting pipe (1), and the bottom of the second bracket (9) is fixedly connected to a base (10).
3. A uniform multi-group batching device according to claim 1, characterized in that: The dispersion assembly comprises a top cover (3), the top of the top cover (3) is fixedly connected to one end of the connecting pipe (1), the bottom of the top cover (3) is fixedly connected to a first connecting plate (14), and the bottom of the first connecting plate (14) is fixedly connected to a semi-spherical plate (15).
4. A uniform multi-group batching device according to claim 3, characterized in that: The bottom of the top cover (3) is fixedly connected to a loading bin (2), the outer wall of the loading bin (2) is fixedly connected to a first bracket (4), and the side wall of the first bracket (4) is fixedly connected to a control box (12).
5. A uniform multi-group batching device according to claim 4, characterized in that: The outer wall of the loading bin (2) is fixedly connected to a discharge plate (11), the interior of the discharge plate (11) is slidably connected to a second sliding door (20), and the side wall of the second sliding door (20) is fixedly connected to a connecting column (21).
6. A uniform multi-group batching device according to claim 5, characterized in that: The side wall of the discharge plate (11) is fixedly connected to a slide rail (27), the outer wall of the slide rail (27) is slidably connected to a clamping plate (22), a spring (26) is provided at the bottom of the clamping plate (22), one end of the spring (26) is fixedly connected to the bottom of the clamping plate (22), and the other end of the spring (26) is fixedly connected to the bottom of another clamping plate (22).
7. A uniform multi-group batching device according to claim 6, characterized in that: The side wall of the slide rail (27) is fixedly connected to a fixed block (24), the interior of the fixed block (24) is rotatably connected to a handle (25), and one end of the handle (25) is fixedly connected to a rotating plate (23).
8. The uniform multi-group batching device according to claim 4, characterized in that: The side wall of the first bracket (4) is fixedly connected to a fixing plate (17), the top of the fixing plate (17) is fixedly connected to a second motor (18), the output end of the second motor (18) is fixedly connected to a spiral column (19), one end of the spiral column (19) is fixedly connected to a fixing disk (16), the outer wall of the fixing disk (16) is fixedly connected to a second connecting plate (28), and the side wall of the second connecting plate (28) is fixedly connected to the inner wall of the loading bin (2).