Automatic transfer device for laminated frame

By designing the limit frame and guide part of the automated transfer device, the risks of collision, deformation and tipping of the laminate frame during transportation are solved, the safety and stability are improved, the labor intensity of workers is reduced, and efficient laminate frame transportation is achieved.

CN223443593UActive Publication Date: 2025-10-17ZHEJIANG CHUANGYONG PHOTOVOLTAIC EQUIP CO LTD
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Patent Information

Application Number
CN202423141860.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-17
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing laminated frame transfer device has a simple structure, is subject to the risk of collision deformation and tipping, increases the cost of use and is inconvenient for manual handling.

Method used

An automated transfer device was designed, which included a transfer base, an electric push rod, a limit frame, a flip mechanism and a guide part. The limit frame was used to enclose and protect the laminate frame, and the electric push rod and the guide part were used to improve stability and safety.

Benefits of technology

The safety and stability of the laminated frame during transportation are improved, the risk of collision deformation and dumping is reduced, while the labor intensity of workers is reduced and the efficiency of loading and unloading is improved.

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Abstract

The utility model discloses an automatic transfer device for a laminated frame, and aims to solve the problem that the use cost of the laminated frame is increased due to the fact that an existing transfer frame is simple in structure and the risk of collision deformation and even toppling exists in the transfer process of the laminated frame. According to the technical scheme, the automatic transfer device for the laminated frame is characterized by comprising a transfer base, universal wheels are arranged at the corners of the bottom of the transfer base, a plurality of electric push rods are evenly arranged at the top of the transfer base, a supporting seat is jointly arranged at the telescopic ends of the electric push rods, a limiting frame is arranged on the supporting seat, and the limiting frame is of a frame type structure; the limiting frame comprises an overturning frame body rotationally connected to one side of the supporting base and fixed frame bodies fixedly connected to the other three sides of the supporting base. According to the automatic transfer device for the laminated frame, the loaded laminated frame is enclosed and protected through the arranged limiting frame, the safety and stability of the laminated frame in the transfer process are improved, and the risks of collision deformation and toppling are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to transfer technical field more specifically, it relates to a kind of automatic transfer device of laminated frame. BACKGROUND

[0002] In solar panel production, there is a laminating process, which laminates glass, encapsulation film, battery piece, encapsulation film and glass in turn to form a whole assembly. Before laminating, an assembly needs to be sleeved with a laminated frame, which serves as a temporary edge of the assembly. The force exerted by the silicone plate on the edge of the assembly is transferred to the laminated frame, thereby avoiding adverse phenomena such as air bubbles and position deviation in the assembly.

[0003] After laminating, the laminated frame needs to be removed and transferred to the previous process for repeated use. However, the laminated frame is large in size and difficult to carry manually. The carrying process is inconvenient for workers, and dragging can cause wear and tear. Therefore, a transfer rack with rollers at the bottom is often used to assist in transferring and save manpower. However, the existing transfer rack has a simple structure, and the laminated frame is simply inclined on the transfer rack. During the transfer process, the laminated frame may be deformed or even tilted, thereby increasing the use cost of the laminated frame. SUMMARY

[0004] In view of the deficiencies in the prior art, the utility model aims to provide an automatic laminated frame transfer device. The loaded laminated frame is enclosed and protected by the limiting frame, which improves the safety and stability of the laminated frame during transfer and avoids the risk of deformation and tilting.

[0005] The above technical purpose of the utility model is achieved by the following technical scheme: an automatic laminated frame transfer device includes a transfer base. Universal wheels are arranged at the bottom corners of the transfer base. A plurality of electric push rods are evenly arranged on the top of the transfer base. A support seat is arranged on the extension end of the electric push rods. A limiting frame is arranged on the support seat. The limiting frame has a frame structure and includes a turnover frame body connected to one side of the support seat and a fixed frame body fixed to the other three sides of the support seat. A turnover mechanism is connected to the turnover frame body for driving its rotation. Two leaning frames are symmetrically arranged on the support seat. The leaning frames have inclined leaning positions. A mounting frame body is arranged on one side of the leaning frames. A plurality of first rollers are rotatably connected to the mounting frame body. A guide portion is arranged above the first rollers. The guide portion includes a first guide plate parallel to the leaning frame and a second guide plate fixedly connected to the first guide plate. The end of the second guide plate towards the turnover frame body is inclined away from the leaning frame. A driving mechanism is arranged on the fixed frame body for driving the lateral movement of the guide portion.

[0006] The utility model further sets up: drive mechanism includes two first support with fixed frame body fixed connection, two the first support between rotatory connection has screw rod, be provided with the drive motor for driving screw rod rotation on the first support, the both ends of screw rod are respectively threaded cover mobile block, two mobile block are fixed with two first guide plate connection.

[0007] The utility model further sets up: be provided with the positioning rod parallel with screw rod on the first support, the threaded hole that is equipped with for positioning rod sliding is set up on mobile block.

[0008] The utility model further sets up: the turnover mechanism includes two second support that set up on support seat, rotatory connection has drive shaft between two second support, the one end of drive shaft is connected with the turnover motor for driving its rotation, drive shaft is fixed with the driving block of cover, driving block and the bottom fixed connection of turnover frame body.

[0009] The utility model further sets up: first guide plate and second guide plate are close to the side of leaning frame and all rotatory connection has a plurality of second roller.

[0010] Summarized above, the utility model has following beneficial effect:

[0011] 1. through setting up the limit frame that loads after laminated frame carries out the enclosure protection, improved laminated frame in the security and stability in the process of transfer, avoided the risk of collision deformation and dumping;

[0012] 2. through the height of support seat of electric push rod adjustment, adjust the height of leaning frame to the position of suitable worker operation, and through the cooperation of first roller and guide portion, make laminated frame more smooth, save the labor and efficient in the process of loading and unloading, reduce the labor intensity of worker. DRAWINGS

[0013] Fig. 1 It is the whole structure schematic diagram of the transfer device of the utility model;

[0014] Fig. 2 It is the structure schematic diagram of guide portion and second roller of the utility model.

[0015] In the drawing: 1, transfer base;2, electric push rod;3, support seat;4, limit frame;41, turnover frame body;42, fixed frame body;5, leaning frame;6, first roller;7, guide portion;71, first guide plate;72, second guide plate;8, screw rod;9, positioning rod;10, drive shaft;11, driving block;12, second roller. DETAILED DESCRIPTION

[0016] In order to make the technical scheme of the present application better understood, the present application will be further described in detail below with reference to the drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0017] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0018] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood broadly, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be connected internally between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0019] The present application will be described in detail below with reference to the drawings.

[0020] Referring to Figs. 1-2 A kind of automatic transfer device of laminated frame, including transfer base 1, universal wheel is installed at the bottom corner of transfer base 1, it can be understood, universal wheel should have self-locking function, for locking transfer base 1 to the desired position, avoid its slippage, the top of transfer base 1 is uniformly fixed with several electric push rods 2, several electric push rods 2 are fixed with support seat 3 on the telescopic end, limit frame 4 is arranged on support seat 3, limit frame 4 is frame type structure, and limit frame 4 includes overturning frame body 41 rotationally connected to one side of support seat 3 and fixed frame body 42 fixedly connected to other three sides of support seat 3, overturning frame body 41 is connected with overturning mechanism for driving it to rotate;

[0021] Two leaning frames 5 are fixedly arranged on support seat 3, and the leaning frames 5 are both provided with inclined leaning positions, and the mounting frame body is fixed on one side of support seat 3, and the first roller 6 is rotationally connected to the mounting frame body, and the guide portion 7 is arranged above the two groups of first rollers 6, and the guide portion 7 includes the first guide plate 71 parallel to the leaning frame 5 and the second guide plate 72 fixedly connected with the first guide plate 71, and the end of the second guide plate 72 towards the overturning frame body 41 is inclined away from the leaning frame 5, and the driving mechanism for driving the guide portion 7 to move horizontally is arranged on the fixed frame body 42.

[0022] Additionally, the driving mechanism comprises two first supports fixedly connected with the fixed frame body 42, a lead screw 8 rotationally connected between the two first supports, a driving motor fixedly arranged on the first support for driving the lead screw 8 to rotate, two moving blocks threadedly arranged at two ends of the lead screw 8, and the two moving blocks are fixedly connected with two first guide plates 71 respectively. When the lead screw 8 rotates, the two moving blocks move towards or away from each other due to the thread action, thereby driving the first guide plates 71 and the second guide plates 72 fixedly connected therewith to move transversely, so as to adjust the distance between the guide part 7 and the leaning frame 5.

[0023] A positioning rod 9 parallel to the lead screw 8 is fixedly arranged on the first support, and a through hole is formed in the moving block for the positioning rod 9 to slide through. The positioning rod 9 can prevent the moving block from deflecting when the lead screw 8 rotates, so as to ensure that the moving block can only move linearly along the lead screw 8, thereby ensuring the stability of the transverse movement of the guide part 7.

[0024] The overturning mechanism comprises two second supports fixedly arranged on the support seat 3, a driving shaft 10 rotationally connected between the two second supports, an overturning motor connected at one end of the driving shaft 10 for driving the driving shaft 10 to rotate, and a driving block 11 fixedly arranged on the driving shaft 10 and fixedly connected with the bottom of the overturning frame body 41. When the overturning motor is started, the driving shaft 10 drives the driving block 11 and the overturning frame body 41 to rotate together, thereby realizing the loading and unloading of the laminating frame.

[0025] The first guide plate 71 and the second guide plate 72 are rotationally connected with a plurality of second rollers 12 near the side of the leaning frame 5. The second rollers 12 can reduce the frictional resistance between the laminating frame and the guide part 7, so that the laminating frame is more smooth during the transfer process.

[0026] Working principle: The transfer device can be moved to the vicinity of the laminating machine through the universal wheels at the bottom according to actual use requirements, the height of the support seat 3 is adjusted through the extension and retraction of the electric push rod 2, and then the height of the leaning frame 5 is adjusted to a position suitable for the operation of workers. When it is necessary to place the laminating frame, the overturning mechanism is started first to drive the overturning frame body 41 to rotate, so that one side of the limiting frame 4 is opened to facilitate workers to put the laminating frame into the limiting frame 4. When placing, one end of the laminating frame is placed on the first roller 6 of the conveying line. Due to the flexible rotation of the first roller 6, the frictional resistance between the laminating frame and the first roller 6 during the pushing process is very small, and the laminating frame can smoothly enter the limiting frame 4.

[0027] The guide part 7 guides the position of the laminated frame, in the initial state, the first guide plate 71 is just spaced apart from the leaning frame 5 by the position of one laminated frame, so when the laminated frame moves towards the limiting frame 4, the second guide plate 72 pushes the laminated frame to move to the position close to the leaning frame 5, and the laminated frame moves between the first guide plate 71 and the leaning frame 5 and abuts against the fixed frame body 42 on one side and leans on the leaning frame 5, then the driving mechanism is started to drive the first guide plate 71 to move away from the leaning frame 5 by the position of one laminated frame, so as to prepare for the placement of the next laminated frame, and the cycle can efficiently place multiple laminated frames;

[0028] When all the laminated frames are placed, the turnover mechanism is started again to drive the turnover frame body 41 to rotate to completely limit the laminated frame in the inside of the limiting frame 4, so that the laminated frame can effectively avoid collision with external objects during transfer, and the guide part 7 can abut from one side of the laminated frame, further increasing the stability of the laminated frame leaning on the leaning frame 5 during transfer;

[0029] When it is needed to take the laminated frame from the leaning frame 5, the turnover frame body 41 is controlled to rotate to open the limiting frame 4, the driving mechanism controls the first guide plate 71 to move away from the laminated frame to a state of disengaging contact, and then the laminated frame can be taken out in sequence or as a whole.

[0030] The electric push rod 2, the turnover motor and the driving motor of the utility model are all realized by electrically connecting with the controller to realize the control and cooperation, the control circuit of the controller can be realized by simple programming of the technical personnel in the field, and the power supply also belongs to the common knowledge in the field, and the utility model is mainly used for protecting the mechanical device, so the control mode and the circuit connection of the utility model are not explained in detail.

[0031] The above is only the preferred embodiment of the utility model, the protection scope of the utility model is not limited to the above-mentioned embodiment, and all the technical solutions belonging to the idea of the utility model belong to the protection scope of the utility model. It should be noted that for ordinary technical personnel in the technical field, some improvements and decorations without departing from the principle of the utility model can also be regarded as the protection scope of the utility model.

Claims

1. An automatic transfer device for laminated frames, characterized by: The utility model comprises a transfer base (1), wherein the bottom corners of the transfer base (1) are all provided with universal wheels, the top of the transfer base (1) is evenly provided with a plurality of electric push rods (2), the telescopic ends of the plurality of electric push rods (2) are commonly provided with a support base (3), a limit frame (4) is provided on the support base (3), the limit frame (4) is in a frame-type structure, and the limit frame (4) comprises a flip frame body (41) rotatably connected to one side of the support base (3) and a fixed frame body (42) fixedly connected to the other three sides of the support base (3), the flip frame body (41) is connected with a flip mechanism for driving the flip frame body to rotate, and two symmetrically arranged on the support base (3) are provided. A leaning frame (5), both leaning frames (5) have an inclined leaning position, the support seat (3) is provided with a mounting frame on one side of the two leaning frames (5), a plurality of first rollers (6) are rotatably connected to the mounting frame, and a guide portion (7) is provided above the two groups of the first rollers (6), the guide portion (7) includes a first guide plate (71) parallel to the leaning frame (5) and a second guide plate (72) fixedly connected thereto, the second guide plate (72) is inclined toward one end of the flip frame (41) in a direction away from the leaning frame (5), and a driving mechanism for driving the guide portion (7) to move laterally is provided on the fixed frame (42).

2. The automatic lamination frame transfer device according to claim 1, characterized in that: The driving mechanism comprises two first supports fixedly connected to a fixed frame (42), a screw rod (8) being rotatably connected between the two first supports, a driving motor for driving the screw rod (8) to rotate being provided on the first support, moving blocks being threadedly sleeved on both ends of the screw rod (8), and the two moving blocks being fixedly connected to the two first guide plates (71) respectively.

3. The automatic lamination frame transfer device according to claim 2, characterized in that: A positioning rod (9) parallel to the screw rod (8) is provided on the first support, and a through hole for the positioning rod (9) to slide through is provided on the moving block.

4. The automatic lamination frame transfer device according to claim 1, characterized in that: The flip mechanism comprises two second supports arranged on a support seat (3), a driving shaft (10) is rotatably connected between the two second supports, one end of the driving shaft (10) is connected to a flip motor for driving the rotation thereof, a driving block (11) is fixedly sleeved on the driving shaft (10), and the driving block (11) is fixedly connected to the bottom of the flip frame (41).

5. The automatic lamination frame transfer device according to claim 1, characterized in that: The first guide plate (71) and the second guide plate (72) are both rotatably connected to a plurality of second rollers (12) on one side close to the leaning frame (5).